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Proceedings of the 2014 37th International Spring Seminar on Electronics Technology最新文献

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Correcting factor of solder paste volume calculation for Pin-in-paste technology Pin-in-paste工艺中锡膏体积计算的修正系数
O. Krammer
In this paper, a new method for calculating the amount of solder paste required for Pin-in-paste technology is presented and compared to a widely used explicit expression from literature. This work is the continuation of the paper presented in SIITME2013. The optimal shape of the solder profile for Through-hole components is calculated with Surface Evolver; and the necessary volume is determined based on the profile calculation. The boundary conditions of the Surface Evolver calculations are the following: the solder wets until the edge of the solder pads and the contact angle is equal to the wetting angle. In the experiment, the volume is determined for different through-hole diameters and for various widths of solder pads (annular rings). Contrary to the previous paper (in which only circular lead was investigated), the calculations were extended including components with rectangular cross-sectional leads. The determined volumes were then compared to volumes calculated based on the literature expression; and correction factors were defined for both circular and rectangular leads.
本文提出了一种计算Pin-in-paste工艺所需锡膏量的新方法,并与文献中广泛使用的显式表达式进行了比较。这项工作是SIITME2013上发表的论文的延续。利用Surface Evolver计算了通孔元件焊料的最佳形状;并根据剖面计算确定所需的体积。Surface Evolver计算的边界条件如下:焊料湿润直到焊盘边缘和接触角等于湿润角。在实验中,确定了不同通孔直径和不同宽度的焊盘(环形环)的体积。与之前的论文(其中只研究了圆形引线)相反,计算扩展了包括矩形截面引线的组件。然后将确定的体积与根据文献表达计算的体积进行比较;并定义了圆形引线和矩形引线的修正系数。
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引用次数: 1
SEM characterization of carbon nanotubes based active layers of chemical sensors 基于碳纳米管的化学传感器活性层的SEM表征
A. Knápek, F. Mika, J. Prásek, Petra Majzlíková
Characterization method for active layers for microelectrodes of electrochemical and gas sensors using scanning electron microscopy (SEM) is presented. In order to achieve maximum sensitivity and selectivity of the sensor, it is necessary to obtain precise knowledge of electrode's surface. Characterization was made using FEI Magellan SEM equipped with TLD secondary electron (SE) and CBS back-scattered electron (BSE) detectors, Energy-dispersive X-ray spectroscopy (EDS) and beam deceleration system. SEM at lower energies offers several advantages, among them the most important are: increase of material contrast, high ratio SE, BSE signal and noise, smaller interaction volume and elimination of charging effects.
介绍了电化学和气体传感器微电极有源层的扫描电镜表征方法。为了使传感器具有最大的灵敏度和选择性,有必要对电极表面进行精确的了解。利用FEI麦哲伦扫描电镜、TLD二次电子(SE)和CBS背散射电子(BSE)探测器、能量色散x射线能谱(EDS)和束流减速系统进行表征。低能量扫描电镜有几个优点,其中最重要的是:提高材料对比度,高SE、BSE信号和噪声比,更小的相互作用体积和消除电荷效应。
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引用次数: 0
Investigating Printed Circuit Board shrinkage during reflow soldering 研究回流焊过程中印刷电路板的收缩
A. Géczy, M. Fejős, L. Tersztyanszky, A. Kemler, A. Szabó
The paper presents an emerging problem in the field of electronics manufacturing, where the miniature SMD components and the large size of the panelized Printed Circuit Boards (PCBs) cause soldering failures indirectly during reflow soldering. During our investigation, the issue of PCB shrinkage was inspected, which causes linear offset problems along the lateral dimensions of the board during the stencil printing of the second PCB side. The offset in the print causes bridging failures and tombstones on specific fine-pitch SMD components (such as 0402 resistor ladders and 0603 chip-size resistors). To investigate the behavior of the PCB material, Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA) measurements were applied on the materials. With the DSC method it is possible to approximate the glass transition temperature parameter of the PCB material itself. A new PCB edge length measurement method was also developed to achieve deeper understanding on the shrinkage effect. The method is evaluated with lab-class measurement devices. With the edge length measurements, it is possible to approximate an overall shrinkage value for the given PCB, enabling efficient compensation and failure reduction.
本文提出了电子制造领域中一个新出现的问题,即SMD元件的微型化和pcb板的大尺寸在回流焊过程中间接导致焊接失效。在我们的调查中,PCB收缩的问题被检查,这导致沿板的横向尺寸线性偏移问题在模板印刷的第二个PCB边。打印中的偏移会导致特定细间距SMD组件(如0402电阻梯和0603芯片大小的电阻)上的桥接故障和墓碑。为了研究PCB材料的行为,对材料进行了差示扫描量热法(DSC)和动态力学分析(DMA)测量。用DSC方法可以近似得到PCB材料本身的玻璃化转变温度参数。为了更深入地了解收缩效应,提出了一种新的PCB边长测量方法。用实验室级的测量设备对该方法进行了评估。通过边缘长度测量,可以近似给定PCB的总体收缩值,从而实现有效的补偿和减少故障。
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引用次数: 5
Hot nitrogen deballing of Ball Grid Arrays 球栅阵列热氮脱球
S. Stoyanov, A. Dabek, C. Bailey
Ball Grid Array (BGA) packages are increasingly adopted in high reliability electronics equipment. The main reliability concern is that lead-free (Pb-free) packaged BGAs bring the risks of failures due to tin whiskers growth phenomena associated with tin or tin-rich alloys. Replacing Pb-free solder balls of BGA components with tin-lead solder alloy materials is the most effective risk mitigation strategy. Post-manufacturing processes that can be used to remove (deballing) and then deposit back (reballing) BGA solder balls have been recently developed and increasingly put in practice. This paper reports on the assessment of the thermal responses of BGAs subjected to hot nitrogen (N2) deballing and details the respective conclusions about the risk of thermally induced damage.
球栅阵列(BGA)封装越来越多地应用于高可靠性电子设备中。主要的可靠性问题是,无铅(Pb-free)封装的BGAs由于锡或富锡合金相关的锡晶须生长现象而带来失效的风险。用锡铅焊料合金材料替代BGA组件的无铅焊料球是最有效的风险缓解策略。可用于去除(脱球)然后沉积(重球)BGA焊料球的制造后工艺最近得到了发展,并越来越多地投入实践。本文报道了热氮(N2)脱屑对BGAs热响应的评估,并详细介绍了热致损伤风险的相关结论。
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引用次数: 4
Evaluation of long time stability of solder joints on Ag thick film conductors on Al2O3 Al2O3上银厚膜导体焊点长时间稳定性评价
P. Gierth, Michael Zieschank, L. Rebenklau
The long time stability of solder joints on Ag-based thick film pastes has been studied. Therefore shear strength, electrical resistance, temperature coefficient of resistance (TCR), optical inspections of solder surface and cross section analyses have been performed. Samples of 1206 and 0805 SMD-components mounted with SnAgCu, SnPbAg, SnBi and SnCu on Ag/Pd or Ag/Pt conductors were prepared. To detect the influence of intermetallic phase growth, high temperature storage according JESD22-A103C at 150°C (125°C for SnBi-solder) up to 500 h has been applied. Shear fatigue life of the interconnection joints was studied with temperature cycling according JESD22-A104D between +125°C/-40°C for up to 1000 cycles. Differences in shear fatigue and electrical characteristics will be evaluated and discussed.
研究了银基厚膜膏焊点的长时间稳定性。因此,进行了剪切强度,电阻,电阻温度系数(TCR),焊料表面的光学检查和截面分析。在Ag/Pd或Ag/Pt导体上分别制备了SnAgCu、SnPbAg、SnBi和SnCu封装的1206和0805贴片元件样品。为了检测金属间相生长的影响,根据JESD22-A103C在150°C (snbi焊料为125°C)下进行了长达500 h的高温储存。根据JESD22-A104D在+125°C/-40°C之间进行多达1000次的温度循环,研究了连接接头的剪切疲劳寿命。将评估和讨论剪切疲劳和电气特性的差异。
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引用次数: 0
Improvement of the frequency bandwidth of LTCC meander antenna LTCC弯曲天线频率带宽的改进
Jan Macioszczyk, P. Słobodzian, L. Golonka
The paper describes the study of possibility to improve the bandwidth of the LTCC (Low Temperature Cofired Ceramics) antennas. It is well-known that bandwidth broadening of microstrip antennas can be achieved by substrate structurizing. In our paper we describe the influence of an air cavity beneath a radiating patch or strip on the LTCC antenna performance. Results of computer simulations using HFSS™ software are shown. Then, manufacturing process is described. Results of measurement of network parameters and radiaton patterns of the antenna model are presented. Finally, a comparison between measured parameters and computer simulations is discussed.
本文介绍了提高低温共烧陶瓷(LTCC)天线带宽的可能性。众所周知,微带天线的带宽展宽可以通过衬底结构来实现。在我们的论文中,我们描述了辐射贴片或带下的空腔对LTCC天线性能的影响。最后给出了利用HFSS™软件进行计算机模拟的结果。然后,介绍了制造工艺。给出了天线模型的网络参数和辐射方向图的测量结果。最后,对实测参数与计算机模拟结果进行了比较。
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引用次数: 2
Textile based temperature and humidity sensor elements for healthcare applications 医疗保健用纺织温度和湿度传感器元件
R. Soukup, A. Hamácek, Lukas Mracek, J. Řeboun
This paper presents a research focused on embroidered temperature and humidity sensor elements for smart textile applications in health and medical care. Smart textile products face desirable textile properties for health care use include durability, “launderability” (washing resistance), flexibility and non-toxicity and the comfort aspect of clothing is also very important. For these reasons, the presented research was concentrated on the development of sensor elements based on specially prepared conductive yarns which are integrated into textile fabric with the familiar textile technique - embroidery and connected to control unit through snap fasteners. All the sensor element manufacturing steps are fully compatible with textile processing techniques. The preliminary investigation into the design, manufacturing and testing of the textile based temperature and humidity sensor elements are described in the paper.
本文介绍了一种用于健康和医疗保健智能纺织品的绣花温湿度传感器元件的研究。智能纺织品面临着医疗保健用途所需的纺织品性能,包括耐用性、“可洗性”(耐洗涤性)、灵活性和无毒性,服装的舒适性也非常重要。为此,本课题的研究重点是基于特殊制备的导电纱线的传感器元件的开发,该传感器元件采用常见的纺织工艺-刺绣技术集成到纺织织物中,并通过卡扣与控制单元连接。所有传感器元件的制造步骤都与纺织加工技术完全兼容。本文对基于纺织品的温湿度传感器元件的设计、制造和测试进行了初步研究。
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引用次数: 28
Accumulation and recovery of radiation-induced damages in single-walled carbon nanotube bundles 单壁碳纳米管束辐射损伤的积累与恢复
I. Uvarova, R. Rudenko, E. A. Voitsihovska, I. Yaskovets, B. Danilchenko
In presented study we investigate the influence of electron irradiation, with energy of incident electrons 1 MeV, on the electrical resistance of single-walled carbon nanotube bundles. Irradiation was performed at liquid helium temperature for the first time. To determine radiation-induced damages accumulation and its further thermal recovering, the samples resistance was in situ measured in wide temperature range (5-300 K). The results reveal radiation damage annealing at temperature ~ 200 K that we associate with formation of inter-tube links in the bundles.
在本研究中,我们研究了入射电子能量为1 MeV的电子辐照对单壁碳纳米管束电阻的影响。首次在液氦温度下进行辐照。为了确定辐射损伤积累及其进一步的热恢复,在宽温度范围内(5-300 K)原位测量了样品的电阻。结果表明,在~ 200 K的温度下,辐射损伤退火与管束中管间连接的形成有关。
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引用次数: 1
Extreme manufacturing — Agility to greater productivity and quality 极致制造——灵活地提高生产率和质量
Martin Molhanec
This contribution introduces a new way to productivity and quality improvement - Extreme Manufacturing (XM). The Author examines the origins and significance of this new approach which is based on well-known idea of Agility - a concept originated in the area of software development. But the Author employs this concept for increasing an efficiency and flexibility of product design - namely in the field of electronics manufacturing, for example component and PCB manufacturing, soldering, etc. The idea of Extreme Manufacturing is demonstrated by the proposal of Extreme Agile Product Design (XAPD), primarily intended as a tool for rapid design of electronic products. This work builds on the achievements resulting from the previous works of the Author regarding Agility in the area of electrical manufacturing. Here is explained how the basic principles of Extreme Manufacturing may be employed in the field of product design. Further, we clarify how the employment of this approach may increase a quality of the whole design process as well as the quality of final product. Finally, it will be presented some recommendations on how to successfully apply Extreme Manufacturing approach in practice.
这一贡献引入了一种提高生产率和质量的新方法——极限制造(XM)。作者考察了这种基于众所周知的敏捷概念的新方法的起源和意义——敏捷概念起源于软件开发领域。但是,作者将这一概念用于提高产品设计的效率和灵活性-即在电子制造领域,例如组件和PCB制造,焊接等。极限制造的概念是通过极限敏捷产品设计(XAPD)的提出来证明的,XAPD主要是作为一种快速设计电子产品的工具。这项工作建立在作者之前关于电气制造领域敏捷性的工作所取得的成就之上。这里解释了如何将极限制造的基本原则应用于产品设计领域。此外,我们阐明了采用这种方法如何提高整个设计过程的质量以及最终产品的质量。最后,就如何在实践中成功应用极限制造方法提出了一些建议。
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引用次数: 0
Development of a wafer-level integration technology for photonic transceivers based on planar lightwave circuits 基于平面光波电路的光子收发器晶圆级集成技术的研究
L. Lorenz, S. Sohr, R. Rieske, K. Nieweglowski, T. Zerna, K. Wolter
For sensor systems and data communication, electro optical integration technologies are an auspicious alternative to conventional electronic system integration. To make the photonic integration more attractive compared to electronic integration technologies, packaging concepts are required which are suitable for mass production using standard processes of the electronics packaging. In this paper, a photonic transceiver integration technology is proposed. To take advantage of the development environments and processes commonly used in electronics packaging, a planar assembly strategy is preferred. That is why the concept uses glass substrates with planar lightwave circuits (PLC) and passive fiber chip coupling. By the use of flip-chip VCSELs and photodiodes, standard pick-and-place assembly becomes possible. Hence, a wafer-level manufacturing in high quantities is feasible. Additionally, the development processes for the photonic integration are of special interest in this paper. Until now, there is no development environment available to model or simulate entire optical devices in one workflow. Every sub part of the model requires a single tool instead. By using 3D-CAD, this work proposes to merge several sub-models into a single tool and achieves largely a simplified development of planar optical devices.
对于传感器系统和数据通信来说,光电集成技术是传统电子系统集成的一个很好的替代方案。为了使光子集成技术比电子集成技术更具吸引力,需要采用适合批量生产的电子封装标准工艺的封装概念。本文提出了一种光子收发器集成技术。为了利用电子封装中常用的开发环境和工艺,平面组装策略是首选。这就是为什么这个概念使用平面光波电路(PLC)和无源光纤芯片耦合的玻璃基板。通过使用倒装芯片vcsel和光电二极管,标准的拾取和放置组装成为可能。因此,大规模的晶圆级制造是可行的。此外,本文还特别关注了光子集成的发展过程。到目前为止,还没有开发环境可以在一个工作流程中对整个光学设备进行建模或模拟。模型的每一个子部分都需要一个工具。通过使用3D-CAD,本工作提出将多个子模型合并到一个工具中,从而大大简化了平面光学器件的开发。
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引用次数: 2
期刊
Proceedings of the 2014 37th International Spring Seminar on Electronics Technology
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