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International Journal for Simulation and Multidisciplinary Design Optimization最新文献

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2D linear finite element simulation of laser metal heating for digital twins 数字孪生体激光金属加热的二维线性有限元模拟
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021011
D. Montoya-Zapata, Juan M. Rodríguez, A. Moreno, J. Posada, O. Ruiz-Salguero
In the context of laser-based additive manufacturing, the thermal behavior of the substrate is relevant to define process parameters vis-à-vis piece quality. The existing literature focuses on two process variables: (a) lumped laser power and (b) process speed. However, this literature does not consider other variables, such as those related to the laser power distribution. To fill this vacuum, this manuscript includes the laser power spatial distributions (Gaussian, uniform circular and uniform rectangular) in addition to (a) and (b) above in 2D linear substrate heating simulations. The laser energy is modeled as a time dependent heat flux boundary condition on top of the domain. The total laser delivered power was identical for all spatial distributions. The results show that the laser intensity spatial distribution strongly affects the maximum temperature, and the depth and width of the heat affected zone. These 2D finite element simulations prove to be good options for digital twin based design environments, due to their simplicity and reasonable temperature error, compared to non-linear analysis (considered as ground truth for this case). Future publications address non-linear finite element simulations of the laser heating process (including convection and radiation and temperature dependent substrate properties).
在激光增材制造的背景下,基板的热行为与确定工艺参数有关-à-vis片质量。现有文献主要关注两个工艺变量:(a)集总激光功率和(b)工艺速度。然而,本文献没有考虑其他变量,如与激光功率分布有关的变量。为了填补这一真空,除了上面的(a)和(b),本文还包括了二维线性衬底加热模拟中的激光功率空间分布(高斯、均匀圆形和均匀矩形)。将激光能量建模为时域上的热流边界条件。所有空间分布的总激光输出功率是相同的。结果表明,激光强度的空间分布对最高温度、热影响区的深度和宽度有较大的影响。与非线性分析相比,这些二维有限元模拟被证明是基于数字孪生的设计环境的良好选择,因为它们简单且温度误差合理(在这种情况下被认为是基本事实)。未来的出版物解决了激光加热过程的非线性有限元模拟(包括对流和辐射以及与温度相关的衬底性质)。
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引用次数: 3
Modelling and analysis of cutting forces while micro end milling of Ti-alloy using finite element method 钛合金微端铣削切削力的有限元建模与分析
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021027
Narendra Bhople, S. Mastud, S. Satpal
Micromilling is one of the preferable micro-manufacturing process, as it exhibits the flexibility to produce complex 3D micro-parts. The cutting forces generated in micro end milling can be attributed for tool vibration and process instability. If cutting forces are not controlled below critical limits, it may lead to catastrophic failure of tool. Cutting force has a significant role to decide the surface roughness. Therefore accurate prediction of cutting forces and selection of suitable cutting parameters mainly feed, is important while micro end milling. In present study, finite element method (FEM) based model has been developed by using ABAQUAS/Explicit 6.12 software. Von-Misses stresses and cutting forces are predicted while micro end milling of Ti-6Al-4V. Further, cutting forces were measured during experimentation using dynamometer mounted on micro-milling test bed. Cutting forces predicted by FEM model are in good agreement with the experimental force values. Obtained FEM results have been used to study the size effect in micro end milling process. Moreover, the effect of uncut chip thickness to cutting edge radius ratio (h/rc) on surface roughness (Ra) has been studied. It is found the feed 2.5 µm/tooth is suitable value to produce optimum surface roughness and cutting forces.
微铣削加工是一种较好的微加工工艺,它具有制造复杂三维微零件的灵活性。微端铣削过程中产生的切削力可归因于刀具振动和加工不稳定。如果切削力不能控制在临界限度以下,可能会导致刀具的灾难性失效。切削力对表面粗糙度有重要的影响。因此,准确预测切削力和选择合适的切削参数是微铣削加工的重要环节。本研究采用ABAQUAS/Explicit 6.12软件建立了基于有限元法的模型。对Ti-6Al-4V微端铣削时的von - miss应力和切削力进行了预测。在实验过程中,利用安装在微铣削试验台上的测力仪测量切削力。有限元模型预测的切削力与实验值吻合较好。采用有限元方法对微端铣削过程中的尺寸效应进行了研究。此外,还研究了未切削切屑厚度与切削刃半径比(h/rc)对表面粗糙度(Ra)的影响。结果表明,进给量为2.5 μ m/齿,可获得最佳的表面粗糙度和切削力。
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引用次数: 4
Optimization of friction STIR welded AA6061 + SiCp metal matrix composite to increase joint tensile strength and reduce defects 优化搅拌摩擦焊AA6061 + SiCp金属基复合材料,提高接头抗拉强度,减少缺陷
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021028
N. Dilip Raja, R. Naren Shankar
Friction stir welding has been used in automobiles, locomotive, and aircraft structures. This metal joining process exhibits defects like kissing bonds, micropores, and tunnels. Factors like the joining material, joint thickness, tool geometry, and operating parameters control the defects in friction stir welding. The parameters like tool rotation, tool pass speed, and tool force have a greater influence on the joint quality. In this study, these parameters are considered to augment the strength of the joint and minimize defects. The metal matrix composite consisting of AA6061 matrix and 10 wt. % SiCp reinforcement is joined used FSW. The weld parameters were varied between 731 and 1068 rpm tool rotation speed, 0.33 and 1.17 mm/s tool pass speed, and 11 and 28 MPa tool force. The joint strength varied from 165 MPa to 244 MPa. The numerical analysis using ANOVA revealed that compared between the three parameters, the tool force had greater control over the tensile strength of the joint. After optimization, the joint was made at a tool rotation speed of 910 rpm, tool pass speed of 0.77 mm/s, and tool force of 22.33 MPa. The tensile strength increased to 249 MPa after using the optimized weld parameters. The number of defects in the joint was reduced after using the optimized weld parameters.
搅拌摩擦焊已应用于汽车、机车和飞机结构。这种金属连接工艺表现出亲和键、微孔和隧道等缺陷。连接材料、接头厚度、刀具几何形状和操作参数等因素控制着搅拌摩擦焊的缺陷。刀具转速、刀道速度、刀力等参数对接头质量影响较大。在这项研究中,这些参数被认为是增加接头的强度和减少缺陷。由AA6061基体和10wt组成的金属基复合材料。% SiCp强化用FSW加入。在刀具转速为731 ~ 1068 rpm、刀具通过速度为0.33 ~ 1.17 mm/s、刀具力为11 ~ 28 MPa时,焊缝参数发生了变化。接头强度在165 ~ 244 MPa之间变化。采用方差分析的数值分析结果表明,刀具力对接头的抗拉强度有较大的控制作用。优化后,在刀具转速为910 rpm、刀具通过速度为0.77 mm/s、刀具力为22.33 MPa的条件下加工接头。采用优化后的焊接参数后,其抗拉强度达到249 MPa。采用优化后的焊接参数后,接头缺陷数量明显减少。
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引用次数: 2
Numerical simulation and experimentation of endodontic file using Taguchi DoE Taguchi DoE牙髓锉的数值模拟与实验
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021032
Pravin R. Lokhande, S. Salunkhe, S. Balaguru
The endodontic file is a tapered, needle shape body used for the preparation of curved human root canals. During the preparation, process files get failed due to the locking action offered by the canal wall. The present study aimed to find the fatigue life of endodontic files at 23°, 33° and 43° root canal curvature angles. Four brands of files were selected for the present study viz. Hyplex CM, Pro-Taper Next, Hero Shaper, Pro-File Vortex. The strain life analysis done using ANSYS showed that the Hyplex CM file gives the highest fatigue life at 23°, 33° and 43° root canal curvature angles. Therefore, Hyplex CM file was selected for DoE Taguchi Optimization study. Each experimental reading was conducted on X Smart Plus experimental setup under purely rotary and combined reciprocating-rotary motion, at 500 rpm, 600 rpm and 700 rpm and 23°, 33° and 43° root canal curvature angles. Hyplex CM file given maximum fatigue life at 23° root canal curvature angle and 500 rpm speed of rotation. But if file motion is combined rotary-reciprocating, life reduces. The ANNOVA study showed that P-value and significance F are very small, which represented that the regression model is effective.
根管锉是一个锥形的针状体,用于预备弯曲的人类根管。在准备过程中,由于运河壁提供的锁定作用,进程文件失败。本研究旨在研究根管弯曲角度为23°、33°和43°时根管锉的疲劳寿命。本研究选择了四个品牌的锉:Hyplex CM、pro -锥度Next、Hero Shaper、Pro-File Vortex。利用ANSYS进行的应变寿命分析表明,Hyplex CM锉在23°、33°和43°根管曲率角度下具有最高的疲劳寿命。因此选择Hyplex CM文件进行DoE田口优化研究。在X Smart Plus实验装置上,分别在500、600、700 rpm、23°、33°和43°根管曲率角度下,进行纯旋转和复合往复旋转运动下的实验读数。Hyplex CM锉在23°根管曲率角和500 rpm旋转速度下具有最大疲劳寿命。但如果文件运动是旋转往复的,寿命会缩短。方差分析表明,p值和显著性F都很小,说明回归模型是有效的。
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引用次数: 2
A novel graphene pressure sensor with zig–zag shaped piezoresistors for maximum strain coverage for enhancing the sensitivity of the pressure sensor 一种新型的石墨烯压力传感器,其锯齿形压电阻具有最大的应变覆盖范围,以提高压力传感器的灵敏度
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021013
Meetu Nag, Ajay Kumar, B. Pratap
The demand for flexible and wearable sensors is increasing day by day due to varied applications in the biomedical field. Especially highly sensitive sensors are required for the detection of the low signal from the body. It is important to develop a pressure sensor that can convert the maximum input signal into the electrical output. In this paper, the design and performance of graphene piezoresistive pressure sensors have been investigated by zig–zag piezoresistors on the square diaphragm. On the applied pressure, deformation is sensed by the piezoresistors above the diaphragm. Finite element analysis is carried out to investigate the effect of zig–zag piezoresistors on the square diaphragm. Simulated results for the optimized design are obtained for an operating range of 0–100 psi for pressure sensitivity.
由于生物医学领域的各种应用,对柔性和可穿戴传感器的需求日益增加。尤其需要高灵敏度的传感器来检测来自身体的低信号。开发一种能够将最大输入信号转换为电输出的压力传感器是很重要的。本文研究了石墨烯压阻式压力传感器的设计和性能,采用方形膜片上的锯齿形压阻。在施加压力时,变形由膜片上方的压敏电阻感应。采用有限元方法研究了锯齿形压敏电阻对方形膜片的影响。在0-100 psi的压力灵敏度工作范围内,获得了优化设计的仿真结果。
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引用次数: 5
Design and analysis of elevator wire ropes 电梯钢丝绳的设计与分析
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021021
Anil Babu Seelam, Mohammad Saif Jawed, Sachidananda Hassan Krishanmurthy
In this research paper design and analysis of wire ropes used in elevator have been presented. The main objective of this study is to find the best practices on handling wire ropes for safety and to reduce the downtime of elevators due to wire rope failures. Design calculations have been done to calculate the apt dimensions and design is constructed on Auto Desk inventor software and the analysis have been performed using Ansys. Two configurations of the wire ropes have been studied and from this result it can be concluded that the design of wire rope is possible to relieve mechanical handling and to improve the design of wire ropes making it more durable by possible inclusion of new materials which in turn increases the efficiency and life of wire ropes without compromising safety.
本文对电梯用钢丝绳进行了设计与分析。本研究的主要目的是找到安全处理钢丝绳的最佳做法,并减少因钢丝绳故障导致的电梯停机时间。在Auto Desk inventor软件上进行了设计计算,计算出了合适的尺寸,并进行了设计构造,利用Ansys软件进行了分析。对钢丝绳的两种配置进行了研究,从这一结果可以得出结论,钢丝绳的设计可以减轻机械操作,并改进钢丝绳的设计,使其更耐用,可能包括新材料,从而提高钢丝绳的效率和寿命,而不影响安全性。
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引用次数: 1
Effect of lamination schemes on natural frequency and modal damping of fiber reinforced laminated beam using Ritz method 用Ritz法研究层合方案对纤维增强层合梁固有频率和模态阻尼的影响
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021016
Somi Naidu Balireddy, P. Jeyaraj, Lenin Babu Mailan Chinnapandi, Chintapalli Vsn Reddi
The current study focussed on analysing natural frequency and damping of laminated composite beams (LCBs) by varying fiber angle, aspect ratio, material property and boundary conditions. Ritz method with displacement field based on the shear and normal deformable theory is used and the modal damping is calculated using modal strain energy method. Effects of symmetric angle-ply and cross-ply, anti symmetric cross-ply, balanced and quasi-isotropic lay up schemes on modal damping are presented for the first time. Results revealed that influence of lay-up scheme on natural frequencies is significant for the thin beams while the modal damping of the thin beams are not sensitive to lay-up scheme. However, the lay-up scheme influences the damping significantly for the thick beams. Similarly, high strength fiber reinforced LCBs have higher natural frequency while low strength fiber reinforced LCBs have higher damping due to the better fiber-matrix interaction.
目前的研究重点是通过纤维角度、长径比、材料性能和边界条件的变化来分析层合复合材料梁的固有频率和阻尼。采用基于剪切法向变形理论的位移场里兹法,采用模态应变能法计算模态阻尼。首次给出了对称角铺和交叉铺、反对称交叉铺、平衡铺和准各向同性铺层方案对模态阻尼的影响。结果表明,铺层方式对薄梁固有频率的影响较大,而薄梁的模态阻尼对铺层方式不敏感。而对于厚梁,铺层方式对阻尼影响较大。同样,高强度纤维增强lcb具有更高的固有频率,而低强度纤维增强lcb由于更好的纤维-基体相互作用而具有更高的阻尼。
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引用次数: 0
Stage reduced counter-rotating axial compressor for jet engine 喷气发动机级减速器反向旋转轴向压气机
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/SMDO/2021006
F. Ferdaus, Nitish Kumar, G. Sakthivel, N. Raghukiran
Variation in the states of system, mass flow and pressure are some of the disturbances which are experienced by the compressors in the jet engine under working condition. One of the main factors that influence the efficiency of a jet engine is the pressure ratio. In order to achieve the required pressure ratio, we should have relatively a greater number of stages in the compressor that leads to an increase in the weight of the engine. The stator and rotor are the essential parts of an aircraft's axial compressor. CFD is used in order to evaluate the pressure ratio. In this paper, we are going to analyze a three-stage compressor instead of an actual six-stage compressor. The mass flow rate inside the control system can be used to maintain the stability of the system. Compressor weight and pressure ratio at each stage can be reduced if we have a clockwise and anti-clockwise rotating rotor. With the use of a universal gear system, the two clockwise rotors and one anti-clockwise rotor were analyzed. The main outlook of this work is to show the maximum pressure ratio of the compressor at the outlet with our desired configurations. In conclusion, it was shown that the weight of the aircraft engine can be effectively reduced.
系统状态、质量流量和压力的变化是喷气发动机压气机在工作状态下所经历的一些扰动。影响喷气发动机效率的主要因素之一是压力比。为了达到所需的压力比,我们应该在压气机中有相对较多的级数,这导致发动机重量的增加。定子和转子是飞机轴向压气机的重要部件。利用CFD计算压力比。在本文中,我们将分析一个三级压缩机,而不是实际的六级压缩机。控制系统内部的质量流量可以用来维持系统的稳定性。如果我们有一个顺时针和逆时针旋转的转子,可以减少压缩机的重量和每个阶段的压力比。采用万向齿轮系统,对两个顺时针转子和一个逆时针转子进行了分析。这项工作的主要前景是显示我们期望配置的出口压缩机的最大压力比。综上所述,可以有效地减轻飞机发动机的重量。
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引用次数: 2
Binary goal programming model for optimizing tire selection using branch and bound algorithm 用分支定界算法优化轮胎选择的二元目标规划模型
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021008
S. Aly
The problem of assessment and adoption of automotive tyre design specifications has not been addressed sufficiently in literature. This is in spite of its significance as a crucial component relevant to design and safety of the automobile. In this paper, a multi-objective optimization model of the tyre design trademark adoption decision is proposed. Multi-attribute or multi-criterion decision making techniques are heuristics providing good solution, but do not guarantee optimum solution. Up to date, there is no optimal yielding method for selection of vehicle tyre manufacturer or trademark based on prespecified design targets. The proposed model is formulated as a binary goal programming model for optimizing tyre trademark design selection decision by adopting an optimal tyre design trademark that best achieve design targets. The model is solved by the branch and bound algorithm. One advantage of the proposed model is flexibility to incorporate multiple design targets, tolerance limits and different constraints. The proposed model can support efficient and effective decision making concerning the adoption of tyre trademark design for new automobile or to re-adopt new design for new road vehicle operating conditions.
评估和采用汽车轮胎设计规范的问题在文献中没有得到充分的解决。尽管它作为汽车设计和安全的关键部件具有重要意义。本文提出了轮胎设计商标采用决策的多目标优化模型。多属性或多准则决策技术是一种启发式方法,它提供了良好的解决方案,但并不保证最优的解决方案。目前还没有一种基于预定设计目标的汽车轮胎制造商或商标选择的最优屈服方法。提出的模型是一个二元目标规划模型,通过选择最能实现设计目标的最优轮胎设计商标来优化轮胎商标设计选择决策。采用分支定界算法对模型进行求解。该模型的一个优点是可以灵活地结合多个设计目标、公差限制和不同的约束。所提出的模型能够支持针对新车型采用轮胎商标设计或针对新的道路车辆工况重新采用轮胎商标设计的高效决策。
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引用次数: 2
Design and simulation of multilayer hybrid foam material for acoustic application 声学应用多层混合泡沫材料的设计与仿真
Q3 Mathematics Pub Date : 2021-01-01 DOI: 10.1051/smdo/2021012
L. Yuvaraj, S. Jeyanthi, Lenin Babu Mailan Chinnapandi, E. Jayamani
New acoustic multilayer absorber fabricated by coupling closed-cell metallic foam and open-cell polymeric foam, which aimed to develop a practical use of metallic foam in the noise control application. In prior, the individual sound absorption coefficient of both foam materials with different thicknesses measured by the impedance tube method as per ASTM E-1050. Using inverse characterization technique, the intrinsic properties needed for five parameter models in a numerical study are predicted. The measured characteristic impedance, complex wave propagation, and sound absorption coefficient of the individual foams are in close agreement with the prediction. Subsequently, a different configuration of multilayer absorber is modeled using obtained properties, and their acoustic performance is evaluated. The result indicates that the coupling of polymeric foam with metallic one exhibits enhanced sound absorption and usage of closed-cell metallic foam in noise control material. Furthermore, the result demonstrates that absorption capability entirely relies on the placement of polymeric foam in the configuration. The proposed hybrid multilayer absorber coupled with test bench car for interior acoustic study, where 5–30 dB is reduction is noticed in 1/3rd octave plot.
将闭孔金属泡沫与开孔聚合物泡沫耦合制成新型多层吸声材料,旨在开拓金属泡沫在噪声控制中的实际应用。在此之前,根据ASTM E-1050,用阻抗管法测量了两种不同厚度泡沫材料的单个吸声系数。利用逆表征技术,预测了数值研究中五参数模型的内在性质。实测的各泡沫的特性阻抗、复波传播和吸声系数与预测结果吻合较好。随后,利用所获得的特性对不同结构的多层吸波器进行了建模,并对其声学性能进行了评价。结果表明,聚合物泡沫与金属泡沫的耦合具有较强的吸声性能和闭孔金属泡沫在消声材料中的应用。此外,结果表明,吸收能力完全取决于聚合物泡沫在结构中的位置。本文提出的混合多层吸声器与试验台车耦合用于室内声学研究,在1/3倍频曲线上发现5-30 dB的衰减。
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引用次数: 1
期刊
International Journal for Simulation and Multidisciplinary Design Optimization
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