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Surface roughness prediction of FFF-fabricated workpieces by artificial neural network and Box–Behnken method 基于人工神经网络和Box-Behnken方法的fff加工工件表面粗糙度预测
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/ijmqe/2021014
Karin Kandananond
Fused Filament Fabrication (FFF) or Fused Deposition Modelling (FDM) or three-dimension (3D) printing are rapid prototyping processes for workpieces. There are many factors which have a significant effect on surface quality, including bed temperature, printing speed, and layer thickness. This empirical study was conducted to determine the relationship between the above-mentioned factors and average surface roughness (Ra). Workpieces of cylindrical shape were fabricated by an FFF system with a Polylactic acid (PLA) filament. The surface roughness was measured at five different positions on the bottom and top surface. A response surface (Box-Behnken) method was utilised to design the experiment and statistically predict the response. The total number of treatments was sixteen, while five measurements (Ra1, Ra2, Ra3, Ra4 and Ra5) were carried out for each treatment. The settings of each factor were as follows: bed temperature (80, 85, and 90 °C), printing speed (40, 80 and 120 mm/s), and layer thickness (0.10, 0.25 and 0.40 mm). The prediction equation of surface roughness was then derived from the analysis. The same set of data was also used as the inputs for a machine learning method, an artificial neural network (ANN), to construct the prediction equation of surface roughness. Rectified linear unit (ReLU) was utilised as the activation function of ANN. Two training algorithms (resilient backpropagation with weight backtracking and globally convergent resilient backpropagation) were applied to train multi-layer perceptrons. Moreover, the different number of neurons in each hidden layer was also studied and compared. Another interesting aspect of this study is that the ANN was based on a limited number of training samples. Finally, the prediction errors of each method were compared, to benchmark the prediction performance of the two methods: Box-Behnken and ANN.
熔融长丝制造(FFF)或熔融沉积建模(FDM)或三维(3D)打印是工件的快速原型制作工艺。有许多因素对表面质量有显著影响,包括床层温度、印刷速度和层厚。本文通过实证研究确定上述因素与平均表面粗糙度(Ra)之间的关系。以聚乳酸(PLA)为长丝,采用FFF系统制备了圆柱形工件。在底部和顶部表面的五个不同位置测量表面粗糙度。采用响应面法(Box-Behnken)进行试验设计和响应统计预测。处理总数为16个,每个处理进行5项测量(Ra1、Ra2、Ra3、Ra4和Ra5)。各因素的设置分别为:床温(80、85、90℃),打印速度(40、80、120 mm/s),层厚(0.10、0.25、0.40 mm)。在此基础上,推导了表面粗糙度的预测方程。将同一组数据作为机器学习方法——人工神经网络(ANN)的输入,构建表面粗糙度的预测方程。采用整流线性单元(ReLU)作为神经网络的激活函数。采用两种训练算法(带权回溯的弹性反向传播和全局收敛弹性反向传播)训练多层感知器。此外,还研究和比较了每个隐藏层中不同数量的神经元。这项研究的另一个有趣的方面是,人工神经网络是基于有限数量的训练样本。最后,比较了每种方法的预测误差,对Box-Behnken和ANN两种方法的预测性能进行了基准测试。
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引用次数: 12
Research on steering control performance of electric forklift with steer by wire 线控转向电动叉车转向控制性能研究
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2020018
Chuang Feng
Forklift plays an important role in cargo handling in the warehouse; therefore, it is necessary to ensure the stability of the forklift when turning to guarantee the safety of transportation. In this study, the particle swarm optimization (PSO) algorithm was improved by a genetic algorithm (GA), and the parameters of the proportion, integration, and differentiation (PID) controller were calculated using the improved algorithm for forklift steering control. Then simulation experiments were carried out using MATLAB. The results showed that the convergence speed of the improved PSO algorithm was faster than that of GA, and its adaptive value after convergence stability was significantly lower than that of the PSO algorithm; whether it was low-speed or high-speed steering, the three algorithms responded to the steering signal quickly; the yaw velocity and sideslip angle of the forklift steering under the improved PSO algorithm were more suitable for stable steering, and the increase of the steering speed would increase the yaw velocity. The novelty of this paper is that the traditional PSO algorithm is improved by GA and the particle swarm jumps out of the locally optimal solution through the crossover and mutation operations.
叉车在仓库货物搬运中起着重要的作用;因此,有必要保证叉车转弯时的稳定性,以保证运输的安全。针对叉车转向控制问题,采用遗传算法对粒子群优化(PSO)算法进行改进,并利用改进算法计算比例、积分和微分(PID)控制器参数。然后利用MATLAB进行仿真实验。结果表明:改进粒子群算法的收敛速度比遗传算法快,收敛稳定后的自适应值明显低于粒子群算法;无论是低速转向还是高速转向,三种算法都能快速响应转向信号;改进粒子群算法下的叉车转向横摆速度和侧滑角更适合于稳定转向,并且转向速度的增加会增加转向横摆速度。本文的新颖之处在于采用遗传算法对传统粒子群优化算法进行改进,粒子群通过交叉和变异操作跳出局部最优解。
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引用次数: 0
Design and implementation of anulus-shaped ciliary structure for four-unit MEMS vector hydrophone 四单元MEMS矢量水听器环状纤毛结构的设计与实现
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021002
Xiaoyong Zhang, Nixin Shen, Qingda Xu, Yu Pei, Yuqi Lian, Weidong Wang, Zhang Guojun, Zhang Wendong
Inspired from fish bionics, an anulus-shaped ciliary structure for four-unit MEMS vector hydrophone (AFUVH) is proposed in this paper. It replaces the previous bionic cilium-shaped structure and becomes a novel sensing structure in the four-unit MEMS vector hydrophone (FUVH), which realizes the complete simulation of the fish lateral line neuromasts structurally and functionally. It not only improves the sensitivity of FUVH, but also retains a sufficient bandwidth, which improves the overall performance of FUVH for monitoring remote ships noise. Meanwhile, this paper theoretically analyzes the performance of AFUVH for detecting acoustic signals. ANSYS 17.0 simulation is used to derive the parameters of effective structure and optimum dimension structure of annulus-shaped ciliary structure. Finally, the experimental results show that comparing with cilium-structured FUVH, the sensitivity of AFUVH with effective structure is increased by 3.92 dB, and the sensitivity of AFUVH with optimum dimension structure is increased by 5.87 dB, reaching up to −177.53 dB.
从鱼类仿生学的角度出发,提出了一种四单元MEMS矢量水听器(AFUVH)的环状纤毛结构。它取代了以前的仿生纤毛状结构,成为四单元MEMS矢量水听器(FUVH)中的一种新型传感结构,在结构和功能上完全模拟了鱼类侧线神经杆。它不仅提高了FUVH的灵敏度,而且保留了足够的带宽,提高了FUVH监测远程船舶噪声的整体性能。同时,从理论上分析了AFUVH探测声信号的性能。利用ANSYS 17.0仿真,推导出环形纤毛结构的有效结构参数和最佳尺寸结构参数。实验结果表明,与纤毛结构的FUVH相比,有效结构的灵敏度提高了3.92 dB,最佳尺寸结构的灵敏度提高了5.87 dB,达到- 177.53 dB。
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引用次数: 2
A Bayesian risk assessment of the COVID-19 pandemic using FMEA and a modified SEIR epidemic model 基于FMEA和改进SEIR流行病模型的COVID-19大流行贝叶斯风险评估
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021012
Yacine Koucha, Qingping Yang
The COVID-19 outbreak is of great concern due to the high rates of infection and the large number of deaths worldwide. In this paper, we considered a Bayesian inference and failure mode and effects analysis of the modified susceptible-exposed-infectious-removed model for the transmission dynamics of COVID-19 with an exponentially distributed infectious period. We estimated the effective reproduction number based on laboratory-confirmed cases and death data using Bayesian inference and analyse the impact of the community spread of COVID-19 across the United Kingdom. We used the failure mode and effects analysis tool to evaluate the effectiveness of the action measures taken to manage the COVID-19 pandemic. We focused on COVID-19 infections and therefore the failure mode is taken as positive cases. The model is applied to COVID-19 data showing the effectiveness of interventions adopted to control the epidemic by reducing the reproduction number of COVID-19. Results have shown that the combination of Bayesian inference, compartmental modelling and failure mode and effects analysis is effective in modelling and studying the risks of COVID-19 transmissions, leading to the quantitative evaluation of the action measures and the identification of the lessons learned from the governmental measures and actions taken in response to COVID-19 in the United Kingdom. Analytical and numerical methods are used to highlight the practical implications of our findings. The proposed methodology will find applications in current and future COVID-19 like pandemics and wide quality engineering.
新冠肺炎疫情在全球范围内的高感染率和大量死亡令人高度关注。本文对具有指数分布感染期的COVID-19传播动力学进行了贝叶斯推理,并对改进的易感-暴露-感染-去除模型进行了失效模式和效果分析。我们根据实验室确诊病例和死亡数据,使用贝叶斯推断估计了有效繁殖数,并分析了COVID-19在英国社区传播的影响。我们使用失效模式和效果分析工具评估了管理COVID-19大流行所采取的行动措施的有效性。我们关注的是COVID-19感染,因此将失败模式视为阳性病例。将该模型应用于COVID-19数据,显示了通过减少COVID-19的繁殖数量来控制疫情的干预措施的有效性。结果表明,贝叶斯推理、分区建模和失效模式及效果分析相结合,可以有效地模拟和研究COVID-19传播风险,从而对行动措施进行定量评估,并从英国政府应对COVID-19所采取的措施和行动中吸取教训。分析和数值方法被用来强调我们的发现的实际意义。提出的方法将应用于当前和未来的COVID-19,如流行病和广泛的质量工程。
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引用次数: 1
Convolution and deconvolution: two mathematical tools to help performing tests in research and industry 卷积和反卷积:帮助在研究和工业中进行测试的两种数学工具
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021004
J. Fanton
The concepts of convolution and deconvolution are well known in the field of physical measurement. In particular, they are of interest in the field of metrology, since they can positively influence the performance of the measurement. Numerous mathematical models and computer developments dedicated to convolution and deconvolution have emerged, enabling a more efficient use of experimental data; this in sectors as different as biology, astronomy, manufacturing and energy industries. The subject finds today a new topicality because it has been made accessible to a large public for applications such as processing photographic images. The purpose of this paper is to take into account some recent evolutions such as the introduction of convolution methods in international test standards. Thus, its first part delivers a few reminders of some associated definitions. They concern linear systems properties, and integral transforms. If convolution, in most cases, does not create major calculation problems, deconvolution on the contrary is an inverse problem, and as such needs more attention. The principles of some of the methods available today are exposed. In the third part, illustrations are given on recent examples of applications, belonging to the domain of electrical energy networks and photographic enhancement.
卷积和反卷积的概念在物理测量领域是众所周知的。特别是,它们在计量领域很有兴趣,因为它们可以积极地影响测量的性能。许多致力于卷积和反卷积的数学模型和计算机发展已经出现,能够更有效地利用实验数据;这在生物、天文学、制造业和能源行业等不同领域都是如此。今天,这门学科发现了一个新的话题性,因为它已经向广大公众开放,用于处理摄影图像等应用。本文的目的是考虑到一些最近的发展,如引入卷积方法在国际测试标准。因此,它的第一部分提供了一些相关定义的提示。它们涉及线性系统的性质,和积分变换。如果卷积在大多数情况下不会产生重大的计算问题,相反,反卷积是一个逆问题,因此需要更多的关注。揭示了目前可用的一些方法的原理。在第三部分,插图给出了最近的应用实例,属于电能网络和摄影增强领域。
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引用次数: 0
Rapid non-contact visual measurement method for key dimensions of revolving workpieces 旋转工件关键尺寸快速非接触视觉测量方法
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021008
Peipei Gao, Fengbiao Liu, Xizhi Sun, Fang Wang, Jiajun Li
Aimed at the rapid non-contact measurement problem of a revolving workpiece's radial and axial dimensions, a fast and high-precision visual inspection method has been presented in this paper. For the workpiece with large axial size, the proposed method established the measurement transformation chain using the object-image and object-object transformations, thus realizing the rapid axial dimensional measurements. For the workpiece with large radial size, this method determined the measurement transformation model based on two-dimensional target and measurement correspondence relationship, and further achieved rapid radial dimensional measurements. The experimental results have shown that the method is effective and can be applied to in situ dimensional measurement of revolving workpieces on high quality production lines.
针对旋转工件径向和轴向尺寸的快速非接触测量问题,提出了一种快速、高精度的视觉检测方法。针对轴向尺寸较大的工件,采用物象变换和物象变换建立测量变换链,实现了轴向尺寸的快速测量。对于径向尺寸较大的工件,该方法确定了基于二维目标和测量对应关系的测量转换模型,进一步实现了径向尺寸的快速测量。实验结果表明,该方法是有效的,可用于高质量生产线上旋转工件的原位尺寸测量。
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引用次数: 1
Behaviour desorption study of the essential oil of Cedrus atlantica in a porous clay versus insecticidal activity against Sitophilus granarius: explanation of the phenomenon by statistical studies 大西洋雪松精油在多孔粘土中的解吸行为与对粗象虫杀虫活性的关系研究:统计学研究对这一现象的解释
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021010
A. Ainane, F. Abdoul-Latif, Jalludin Mohamed, Wissal Attahar, Manar Ouassil, Zine Laabidine Shybat, A. E. Yaacoubi, Tarik Ainane
Substances of natural origin and more particularly essential oils currently represent an alternative solution in the fight for the protection of stored foodstuffs. The way to use these essential oils and the storage conditions remain the main handicap in dealing with this subject. This article develops the use of porous supports as a medium for the study of the behavior of essential oils with respect to insecticidal activities. The process relates to the fixing and/or grafting of essential oils in porous clay media in a well-defined geometric form included in the storage methods. The study of transfers of the essential oil of Cedrus atlantica in a porous clay medium in the case of desorption was made by analytical and numerical models of diffusion process, to know the behavior of the oil and to determine some physical parameters (diffusivity Dz, activation energy Ea, evaporation rate F and constant of evaporation K) which explain the mechanisms involved and to try to exploit them in parallel with the insecticidal activities against of Sitophilus granarius the main cereal pest by statistical approaches such as: design of experiments and principal component analysis.
天然来源的物质,特别是精油,目前是保护储存食品的另一种解决方案。使用这些精油的方法和储存条件仍然是处理这个问题的主要障碍。本文开发了多孔载体作为研究精油杀虫活性行为的介质。该方法涉及以存储方法中包含的定义良好的几何形式将精油固定和/或接枝在多孔粘土介质中。采用扩散过程的解析模型和数值模型,研究了大西洋杉精油在多孔粘土介质解吸过程中的转移,了解了油的行为,确定了油的一些物理参数(扩散系数Dz、活化能Ea、蒸发速率F和蒸发常数K)解释了所涉及的机制,并试图通过统计方法(如实验设计和主成分分析)将其与对主要谷物害虫谷物象虫的杀虫活性并行利用。
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引用次数: 12
Development of gear dynamic performance testing machine 齿轮动态性能试验机的研制
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/ijmqe/2021017
K. Li, Bo Yu, Zhaoyao Shi, Zanhui Shu, Rui Li
With the development of gears towards high temperature, high pressure, high speed and high stress, gear measurement, in which only the static geometric accuracy is considered, is unable to meet the current application requirements. While, the low precision and single function gear tester constrains the measurement of gear dynamic performance. For the resolution of this problem, based on the principle of gear system dynamics and several precision mechanical design techniques, a gear dynamic testing machine has been developed, providing new instruments for gear testing. On the basis of research of the principle of dynamic performance test, the primary measurement items of the testing machine have been determined. The measuring principles of each item and the driving and loading form of the testing machine have been examined. The measurement and control system of the testing machine and its corresponding software have been developed. The instrument can not only obtain the static precision index of the gear, but also obtain the dynamic performance index of the gear in variable working conditions. According to the actual test, the uncertainty of instrument is 3.8 μm and the external disturbance caused by the shaft vibration is less than 0.6 μm, which can meet the 5–6 grade precision gear testing requirement.
随着齿轮向高温、高压、高速、高应力方向发展,仅考虑静态几何精度的齿轮测量已不能满足当前的应用要求。而齿轮测定仪精度低、功能单一,制约了齿轮动态性能的测量。为解决这一问题,根据齿轮系统动力学原理和几种精密机械设计技术,研制了齿轮动态试验机,为齿轮试验提供了新的仪器。在研究动态性能测试原理的基础上,确定了试验机的主要测试项目。研究了各项目的测量原理及试验机的驱动和加载形式。研制了该试验机的测控系统及相应的软件。该仪器不仅可以获得齿轮的静态精度指标,还可以获得齿轮在变工况下的动态性能指标。根据实际测试,仪器的不确定度为3.8 μm,轴振引起的外部干扰小于0.6 μm,可满足5-6级精密齿轮的测试要求。
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引用次数: 0
Extraction method of weak underwater acoustic signal based on the combination of wavelet transform and empirical mode decomposition 基于小波变换和经验模态分解相结合的微弱水声信号提取方法
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021005
Jun Shi, Yingmin Wang, Xiaoyong Zhang, Libo Yang
When studying underwater acoustic exploration, tracking and positioning, the target signals collected by hydrophones are often submerged in strong intermittent noise and environmental noise. In this paper, an algorithm that combines empirical mode decomposition and wavelet transform is proposed to achieve the efficient extraction of target signals in the environment with strong noise. First the calibration of baseline drift is performed on the algorithm, and then it is decomposed into different intrinsic mode functions via empirical mode. The wavelet threshold processing is conducted according to the correlation coefficient of each mode component and the original signal, and finally the signals are reconstructed. The simulation and experiment results show that compared with the conventional empirical mode decomposition method and wavelet threshold method, when the signal-to-noise ratio is low and there exist high-frequency intermittent jamming and baseline drift, the combined algorithm can better extract the target signal, laying the foundation for direction-of-arrival estimation and target positioning in the next step.
在研究水声探测、跟踪和定位时,水听器采集到的目标信号往往淹没在强烈的间歇噪声和环境噪声中。本文提出了一种结合经验模态分解和小波变换的算法,实现了强噪声环境下目标信号的高效提取。首先对算法进行基线漂移标定,然后通过经验模态将其分解为不同的内禀模态函数。根据各模态分量与原始信号的相关系数进行小波阈值处理,最后重构信号。仿真和实验结果表明,与传统的经验模态分解方法和小波阈值方法相比,在信噪比较低、存在高频间歇干扰和基线漂移的情况下,联合算法能更好地提取目标信号,为下一步的到达方向估计和目标定位奠定基础。
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引用次数: 2
Evaluation of the measurement uncertainty of the stiffness modulus: test case of indirect tensile on cylindrical specimens 刚度模量测量不确定度的评定:圆柱试样间接拉伸试验案例
Q3 Engineering Pub Date : 2021-01-01 DOI: 10.1051/IJMQE/2021006
Hicham Mezouara, L. Dlimi, Abdelouahhab Salih, Mohamed Afechcar, Houcine Zniker
This study treats the measurement uncertainties that we can find in the stiffness modulus of the bituminous test. We present all the sensors installed on rigidity modulus measurement chains and also their uncertainty ranges. Several parameters influence the rigidity module's value, such as the parameters related to experimental conditions, and others are rather connected to the equipment's specification, which are the speed, the loading level, the temperature, the tested sample dimension, and the data acquisition, etc. All these factors have a great influence on the value of the modulus of rigidity. To qualify the uncertainty factors, we used two approaches: the first one is made by following the method described by the GUM (Guide to the expression of uncertainty in measurement), the second approach based on the numerical simulation of the Monte Carlo. The two results are then compared for an interval of confidence of 95%. The paper also shows the employment of the basic methods of statistical analysis, such as the Comparing of two variances. Essential concepts in measurement uncertainty have been compiled and the determination of the stiffness module parameters are discussed. It has been demonstrated that the biggest source of error in the stiffness modulus measuring process is the repeatability has a contribution of around 45.23%.
本文对沥青刚度模量试验中存在的测量不确定性进行了研究。给出了安装在刚性模量测量链上的所有传感器及其不确定度范围。影响刚度模块值的参数有几个,如与实验条件有关的参数,还有一些与设备规格有关的参数,如速度、加载水平、温度、被测样品尺寸、数据采集等。这些因素对刚性模量的取值有很大的影响。为了限定不确定因素,我们使用了两种方法:第一种方法是根据GUM(测量不确定度表达指南)所描述的方法进行的,第二种方法是基于蒙特卡罗的数值模拟。然后在95%的置信区间内比较这两个结果。本文还介绍了两方差比较等统计分析基本方法的应用。编制了测量不确定度的基本概念,讨论了刚度模块参数的确定。结果表明,在刚度模量测量过程中,最大的误差来源是重复性,其贡献率约为45.23%。
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引用次数: 2
期刊
International Journal of Metrology and Quality Engineering
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