This study investigates the crystallographic texture evolution of the Monel-400 clad surface produced by cold metal transfer (CMT) wire arc additive manufacturing (WAAM). Microscopic analysis revealed distinct dendrites oriented along the building direction and interface, including equiaxed, cellular, and elongated columnar structures. The maximum ultimate strength of 815 ± 7.8 MPa was observed for the clad surface. Electron backscatter diffraction (EBSD) indicated high-strain texture, i.e., C and B , for Monel-400. The orientation distribution function map (ODF) showed the combined texture formation of recrystallization (Goss) and deformation texture (S for a clad surface. Pole-figure and ODF maps indicate directional solidification during the CMT clad process. These texture-microstructure mechanisms contribute to a better understanding of the solidification process of CMT cladding, making Monel-400 well-suited for application in the marine and agriculture industries.
{"title":"Texture transition mechanisms in Monel 400 during cold metal transfer cladding","authors":"Lalit Kumar Yadav , Joy Prakash Misra , Rajnesh Tyagi , Shubham Verma","doi":"10.1016/j.matlet.2026.140171","DOIUrl":"10.1016/j.matlet.2026.140171","url":null,"abstract":"<div><div>This study investigates the crystallographic texture evolution of the Monel-400 clad surface produced by cold metal transfer (CMT) wire arc additive manufacturing (WAAM). Microscopic analysis revealed distinct dendrites oriented along the building direction and interface, including equiaxed, cellular, and elongated columnar structures. The maximum ultimate strength of 815 ± 7.8 MPa was observed for the clad surface. Electron backscatter diffraction (EBSD) indicated high-strain texture, i.e., C <span><math><mfenced><mn>110</mn></mfenced><mo><</mo><mfenced><mn>11</mn></mfenced><mfenced><mover><mn>0</mn><mo>¯</mo></mover></mfenced></math></span> and B <span><math><mfenced><mn>111</mn></mfenced><mo><</mo><mfenced><mn>1</mn></mfenced><mfenced><mrow><mover><mn>1</mn><mo>¯</mo></mover><mn>0</mn></mrow></mfenced></math></span>, for Monel-400. The orientation distribution function map (ODF) showed the combined texture formation of recrystallization (Goss<span><math><mspace></mspace><mfenced><mn>110</mn></mfenced><mspace></mspace><mfenced><mn>0</mn></mfenced><mfenced><mn>01</mn></mfenced></math></span>) and deformation texture (S <span><math><mfenced><mn>123</mn></mfenced><mspace></mspace><mfenced><mn>6</mn></mfenced><mfenced><mn>34</mn></mfenced><mo>)</mo></math></span> for a clad surface. Pole-figure and ODF maps indicate directional solidification during the CMT clad process. These texture-microstructure mechanisms contribute to a better understanding of the solidification process of CMT cladding, making Monel-400 well-suited for application in the marine and agriculture industries.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"409 ","pages":"Article 140171"},"PeriodicalIF":2.7,"publicationDate":"2026-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076730","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-15Epub Date: 2026-01-23DOI: 10.1016/j.matlet.2026.140155
Jiada Xu, Yuanke Fu, Changliang Wang, Yicheng Feng, Hang Su
In this paper, a comparative study was conducted on the solidification behavior and microstructure of Mg-5Y-2Gd-2Nd-0.5Zr alloy before and after adding Zn. The results showed that adding Zn significantly reduced eutectic temperature and solidus temperature. The addition of Zn shortened the time of quasi-solid stage effectively, which reduced hot tearing tendency. HTS reduced from 0.41 to 0.22. Compared with Mg-5Y-2Gd-2Nd-0.5Zr alloy, Zn had an efficient grain refinement effect, reducing the grain size by 22.0%.
{"title":"Cooling curve thermal analysis, microstructure, and solidification characteristics of Mg-5Y-2Gd-2Nd-(0,2)Zn-0.5Zr alloys","authors":"Jiada Xu, Yuanke Fu, Changliang Wang, Yicheng Feng, Hang Su","doi":"10.1016/j.matlet.2026.140155","DOIUrl":"10.1016/j.matlet.2026.140155","url":null,"abstract":"<div><div>In this paper, a comparative study was conducted on the solidification behavior and microstructure of Mg-5Y-2Gd-2Nd-0.5Zr alloy before and after adding Zn. The results showed that adding Zn significantly reduced eutectic temperature and solidus temperature. The addition of Zn shortened the time of quasi-solid stage effectively, which reduced hot tearing tendency. HTS reduced from 0.41 to 0.22. Compared with Mg-5Y-2Gd-2Nd-0.5Zr alloy, Zn had an efficient grain refinement effect, reducing the grain size by 22.0%.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"409 ","pages":"Article 140155"},"PeriodicalIF":2.7,"publicationDate":"2026-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076731","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-15Epub Date: 2026-02-07DOI: 10.1016/j.matlet.2026.140226
Nejc Suban , Silvo Drnovšek , Hana Uršič
Piezoresponse force microscopy (PFM) is a widely used technique for probing the piezoelectric and ferroelectric properties of ceramic materials at the nanoscale. However, its application to ceramic powders remains challenging due to the irregular non-flat shape of the powders. In this study, an approach for PFM analysis of ceramic powders is presented, where ceramic powders are embedded in polymer resin and polished to achieve flat surface for PFM imaging. The approach is demonstrated on ferroelectric PbZr0.53Ti0.47O3 (PZT) and 0.65Pb(Mg1/3Nb2/3)O3–0.35PbTiO3 (PMN-35PT) powders. PFM imaging reveals the piezoelectricity within the powder particles and localises the ferroelectric domains within them, while the PFM switching spectroscopy experiment is used to observe the domain switching behavior.
{"title":"Investigation of ceramic powders using piezoresponse force microscopy","authors":"Nejc Suban , Silvo Drnovšek , Hana Uršič","doi":"10.1016/j.matlet.2026.140226","DOIUrl":"10.1016/j.matlet.2026.140226","url":null,"abstract":"<div><div>Piezoresponse force microscopy (PFM) is a widely used technique for probing the piezoelectric and ferroelectric properties of ceramic materials at the nanoscale. However, its application to ceramic powders remains challenging due to the irregular non-flat shape of the powders. In this study, an approach for PFM analysis of ceramic powders is presented, where ceramic powders are embedded in polymer resin and polished to achieve flat surface for PFM imaging. The approach is demonstrated on ferroelectric PbZr<sub>0.53</sub>Ti<sub>0.47</sub>O<sub>3</sub> (PZT) and 0.65Pb(Mg<sub>1/3</sub>Nb<sub>2/3</sub>)O<sub>3</sub>–0.35PbTiO<sub>3</sub> (PMN-35PT) powders. PFM imaging reveals the piezoelectricity within the powder particles and localises the ferroelectric domains within them, while the PFM switching spectroscopy experiment is used to observe the domain switching behavior.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"409 ","pages":"Article 140226"},"PeriodicalIF":2.7,"publicationDate":"2026-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146171585","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-15Epub Date: 2026-01-30DOI: 10.1016/j.matlet.2026.140178
Mehdi Mosayebi , Daniel Paquet , Pierre-Antony Deschênes , Laurent Tôn-Thât , Nabil Bassim
Large-volume PFIB-based 3D-EBSD/SEM tomography was used to resolve solidification-derived heterogeneities in a CA6NM martensitic steel. δ-ferrite particles, inclusions, and micropores were reconstructed in 3D, revealing distinct morphologies and spatial distributions. δ-ferrite morphology depends on proximity to prior-austenite grain boundaries, with boundary-attached particles remaining elongated and faceted, whereas particles within grain interiors evolve into small, spheroidal remnants. Micropores were classified into gas, gas-shrinkage, and shrinkage pores, while inclusions were uniformly small and near-spherical. Spatial analysis shows strong clustering of micropores relative to the more uniform distribution of δ-ferrite, highlighting the capability of PFIB-based 3D characterization to quantify solidification-derived heterogeneities in martensitic steels.
{"title":"Resolving solidification-derived heterogeneities in a martensitic stainless steel by large-volume PFIB tomography","authors":"Mehdi Mosayebi , Daniel Paquet , Pierre-Antony Deschênes , Laurent Tôn-Thât , Nabil Bassim","doi":"10.1016/j.matlet.2026.140178","DOIUrl":"10.1016/j.matlet.2026.140178","url":null,"abstract":"<div><div>Large-volume PFIB-based 3D-EBSD/SEM tomography was used to resolve solidification-derived heterogeneities in a CA6NM martensitic steel. δ-ferrite particles, inclusions, and micropores were reconstructed in 3D, revealing distinct morphologies and spatial distributions. δ-ferrite morphology depends on proximity to prior-austenite grain boundaries, with boundary-attached particles remaining elongated and faceted, whereas particles within grain interiors evolve into small, spheroidal remnants. Micropores were classified into gas, gas-shrinkage, and shrinkage pores, while inclusions were uniformly small and near-spherical. Spatial analysis shows strong clustering of micropores relative to the more uniform distribution of δ-ferrite, highlighting the capability of PFIB-based 3D characterization to quantify solidification-derived heterogeneities in martensitic steels.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"409 ","pages":"Article 140178"},"PeriodicalIF":2.7,"publicationDate":"2026-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146171372","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-25DOI: 10.1016/j.matlet.2026.140156
Lina Zhang , Ping Huang , Pei Luo , Jue Wang , Xiying Wang , Shunjian Xu
To address the environmental issues of non-biodegradable fossil fuels, we present a flexible bio-piezoelectric membrane directly fabricated from natural cucumber pulp without complex chemical modification. Chosen for its abundant supply, easy processing into uniform films, and intrinsic cellulose microfibril alignment that promotes dipole ordering, cucumber pulp stands out among biomass materials. Utilizing the non-centrosymmetric cellulose Iβ structure and aligned hydroxyl dipoles, the bilayer membrane delivers a high sensitivity of 38 mV·N−1 with strong linearity (R2 = 0.964). Flexible, biocompatible, and biodegradable, the device effectively senses human motion, monitors vibrations, harvests wind energy, and operates in a real-time alarm microsystem for safety alerts. This work offers a practical route to convert abundant natural biomass into high-performance piezoelectric devices, advancing green energy conversion and circular economy goals.
{"title":"Bioengineered cucumber pulp piezoelectric membranes: Bilayer-architected self-powered sensors for multimodal monitoring and eco-energy harvesting","authors":"Lina Zhang , Ping Huang , Pei Luo , Jue Wang , Xiying Wang , Shunjian Xu","doi":"10.1016/j.matlet.2026.140156","DOIUrl":"10.1016/j.matlet.2026.140156","url":null,"abstract":"<div><div>To address the environmental issues of non-biodegradable fossil fuels, we present a flexible bio-piezoelectric membrane directly fabricated from natural cucumber pulp without complex chemical modification. Chosen for its abundant supply, easy processing into uniform films, and intrinsic cellulose microfibril alignment that promotes dipole ordering, cucumber pulp stands out among biomass materials. Utilizing the non-centrosymmetric cellulose I<sub>β</sub> structure and aligned hydroxyl dipoles, the bilayer membrane delivers a high sensitivity of 38 mV·N<sup>−1</sup> with strong linearity (R<sup>2</sup> = 0.964). Flexible, biocompatible, and biodegradable, the device effectively senses human motion, monitors vibrations, harvests wind energy, and operates in a real-time alarm microsystem for safety alerts. This work offers a practical route to convert abundant natural biomass into high-performance piezoelectric devices, advancing green energy conversion and circular economy goals.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140156"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146075374","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-14DOI: 10.1016/j.matlet.2026.140112
Siqi Wang , Zijian Chen , Ting Li, Haowen Liu, Zhengze Zhang, Qi Yang, Chunxiang Wei, Wei Yang, Hongdian Lu
Poly(N-isopropylacrylamide) (PNIPAm) hydrogels are attractive for wearable sensing but often lack mechanical robustness and multifunctionality. Here, a composite hydrogel (ANGL) is prepared by copolymerizing N-isopropylacrylamide with (2-acryloyloxyethyl)trimethylammonium chloride and incorporating glycerol and NiCoAl-layered double hydroxide nanosheets. ANGL delivers >6 MPa tensile strength and ∼600% elongation but endures only ∼14 loading-unloading cycles at 100% strain. The equilibrium-swollen hydrogel (ANGLeq) retains 1.16 MPa strength and 898% elongation with 2000-cycle durability. ANGLeq further enables 0–800% strain sensing, real-time motion monitoring and gesture control, and exhibits low-hysteresis thermoresistive response (20–60 °C) and rapid flame-triggered signals for early fire-warning.
{"title":"Glycerol-LDH co-engineered P(NIPAm-AETC) hydrogels with high stretchability and thermoresistive strain sensing for wearable early warning","authors":"Siqi Wang , Zijian Chen , Ting Li, Haowen Liu, Zhengze Zhang, Qi Yang, Chunxiang Wei, Wei Yang, Hongdian Lu","doi":"10.1016/j.matlet.2026.140112","DOIUrl":"10.1016/j.matlet.2026.140112","url":null,"abstract":"<div><div>Poly(N-isopropylacrylamide) (PNIPAm) hydrogels are attractive for wearable sensing but often lack mechanical robustness and multifunctionality. Here, a composite hydrogel (ANGL) is prepared by copolymerizing N-isopropylacrylamide with (2-acryloyloxyethyl)trimethylammonium chloride and incorporating glycerol and NiCoAl-layered double hydroxide nanosheets. ANGL delivers >6 MPa tensile strength and ∼600% elongation but endures only ∼14 loading-unloading cycles at 100% strain. The equilibrium-swollen hydrogel (ANGL<sub>eq</sub>) retains 1.16 MPa strength and 898% elongation with 2000-cycle durability. ANGL<sub>eq</sub> further enables 0–800% strain sensing, real-time motion monitoring and gesture control, and exhibits low-hysteresis thermoresistive response (20–60 °C) and rapid flame-triggered signals for early fire-warning.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140112"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146025061","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nickel-rich layered-type cathode materials are promising ones due to their high energy density and capacity. To overcome the structural instability of these materials during extended cycling, Al3+ ions were introduced during the precursor synthesis to achieve a stable and uniform elemental distribution in the final active material. The obtained material LiNi0.86Co0.08Mn0.05Al0.009O2 demonstrated remarkable performance (205 and 151 mA∙h∙g−1 at 0.1C and 2C) and excellent cyclic stability, retaining 83% of its initial capacity after 100 cycles at 1C. The enhanced performance is associated with the effective enhancement of lithium-ion intercalation/deintercalation kinetics, facilitated by the expansion of interlayer distances induced by Al3+ doping. Thus, precursor doping is simple and effective route to enhance the functional properties of the cathode materials.
{"title":"Al3+ doping during coprecipitation as effective route for improving the electrochemical performance of Ni-rich layered-type cathodes","authors":"M.A. Kamenskii , I.N. Kosykh , A.A. Korzhakov , V.V. Pakalnis , L.V. Mashyanova","doi":"10.1016/j.matlet.2026.140136","DOIUrl":"10.1016/j.matlet.2026.140136","url":null,"abstract":"<div><div>Nickel-rich layered-type cathode materials are promising ones due to their high energy density and capacity. To overcome the structural instability of these materials during extended cycling, Al<sup>3+</sup> ions were introduced during the precursor synthesis to achieve a stable and uniform elemental distribution in the final active material. The obtained material LiNi<sub>0.86</sub>Co<sub>0.08</sub>Mn<sub>0.05</sub>Al<sub>0.009</sub>O<sub>2</sub> demonstrated remarkable performance (205 and 151 mA∙h∙g<sup>−1</sup> at 0.1C and 2C) and excellent cyclic stability, retaining 83% of its initial capacity after 100 cycles at 1C. The enhanced performance is associated with the effective enhancement of lithium-ion intercalation/deintercalation kinetics, facilitated by the expansion of interlayer distances induced by Al<sup>3+</sup> doping. Thus, precursor doping is simple and effective route to enhance the functional properties of the cathode materials.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140136"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146025241","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-26DOI: 10.1016/j.matlet.2026.140164
Maurilio Galletta , Francesco Nastasi , Francesco Priolo , Antonio A. Leonardi , Alessia Irrera
Sustainable energy technologies necessitate efficient and reliable energy-storage systems complementing renewable energy generation. Supercapacitors offer superior power density and cycling stability, making them indispensable for high-power applications. Silicon, the cornerstone of microelectronics, is an earth-abundant material whose nanostructured forms, particularly silicon nanowires (SiNWs), exhibit promising electrochemical and optoelectronic properties. Here we report the fabrication and characterization of fractal and quantum confined SiNW-based supercapacitors exhibiting a fourfold enhancement in specific capacitance under simulated solar illumination. Electrochemical measurements reveal typical non-faradic behavior, with specific capacitance increasing from ≈300 μF/cm2 in the dark to ≈1.2 mF/cm2 under illumination. The results highlight the potential of SiNWs as photocapacitors for next-generation electrochemical energy-storage devices.
{"title":"Photoenhanced supercapacitance in fractal silicon nanowire-based arrays","authors":"Maurilio Galletta , Francesco Nastasi , Francesco Priolo , Antonio A. Leonardi , Alessia Irrera","doi":"10.1016/j.matlet.2026.140164","DOIUrl":"10.1016/j.matlet.2026.140164","url":null,"abstract":"<div><div>Sustainable energy technologies necessitate efficient and reliable energy-storage systems complementing renewable energy generation. Supercapacitors offer superior power density and cycling stability, making them indispensable for high-power applications. Silicon, the cornerstone of microelectronics, is an earth-abundant material whose nanostructured forms, particularly silicon nanowires (SiNWs), exhibit promising electrochemical and optoelectronic properties. Here we report the fabrication and characterization of fractal and quantum confined SiNW-based supercapacitors exhibiting a fourfold enhancement in specific capacitance under simulated solar illumination. Electrochemical measurements reveal typical non-faradic behavior, with specific capacitance increasing from ≈300 μF/cm<sup>2</sup> in the dark to ≈1.2 mF/cm<sup>2</sup> under illumination. The results highlight the potential of SiNWs as photocapacitors for next-generation electrochemical energy-storage devices.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140164"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146075375","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-27DOI: 10.1016/j.matlet.2026.140165
Qing Xu, Yuzhen Yu, Weikang Ding, Hao Jiang
A small-sample, multi-objective optimization strategy is developed for FeCoCrNiAl-Cr₃C₂ composite coatings deposited on 316 L stainless steel by laser-based additive manufacturing. Twenty-nine designed runs quantify the effects of laser power, scanning speed, powder feed rate and spot diameter on coating height (H), dilution ratio () and Vickers microhardness (). Quadratic response-surface models reproduce the experimental responses with coefficients of determination of 0.95–0.98, capturing variations of H= 0.69–0.94 mm, = 10.0–21% and HV = 700–790 HV compared with ∼200 HV for 316 L. These surrogates are embedded in a hybrid NSGA-II-MOPSO algorithm to generate Pareto fronts, revealing a narrow operating window where H ≥ 0.90 mm, ≈ 10–15% and ≥ 750 HV can be balanced. TOPSIS ranking identifies a compromise parameter set, for which validation experiments show prediction errors below ∼2% for H, and, and a dense FeCoCrNiAl matrix reinforced by a bimodal population of Cr₃C₂ particles and fragmented carbides, consistent with the high hardness regime. The results demonstrate that RSM-assisted evolutionary optimization can reliably guide process design for high-entropy composite coatings under small-sample conditions.
采用激光增材制造技术,研究了316l不锈钢表面feccrnial - cr₃C₂复合涂层的小样本、多目标优化策略。29个设计试验量化了激光功率、扫描速度、粉末进料速度和光斑直径对涂层高度(H)、稀释比(η)和维氏显微硬度(HV)的影响。二次响应面模型再现了实验响应,决定系数为0.95-0.98,捕获了H= 0.69-0.94 mm, η = 10.0-21%和HV = 700-790 HV (316 l)与~ 200 HV的变化,这些替代值嵌入到混合NSGA-II-MOPSO算法中以生成Pareto前,揭示了一个狭窄的操作窗口,其中H≥0.90 mm, η≈10-15%和HV≥750 HV可以平衡。TOPSIS排名确定了一个折衷的参数集,验证实验表明,H、η和hv的预测误差低于~ 2%,以及由Cr₃C₂颗粒和破碎碳化物双峰居群增强的致密FeCoCrNiAl基体,与高硬度体系一致。结果表明,rsm辅助进化优化可以可靠地指导小样本条件下高熵复合涂层的工艺设计。
{"title":"Balancing height, dilution and hardness in FeCoCrNiAl–Cr₃C₂ composite coatings via small-sample multi-objective optimization.","authors":"Qing Xu, Yuzhen Yu, Weikang Ding, Hao Jiang","doi":"10.1016/j.matlet.2026.140165","DOIUrl":"10.1016/j.matlet.2026.140165","url":null,"abstract":"<div><div>A small-sample, multi-objective optimization strategy is developed for FeCoCrNiAl-Cr₃C₂ composite coatings deposited on 316 L stainless steel by laser-based additive manufacturing. Twenty-nine designed runs quantify the effects of laser power, scanning speed, powder feed rate and spot diameter on coating height (<em>H</em>), dilution ratio (<span><math><mi>η</mi></math></span>) and Vickers microhardness (<span><math><mi>HV</mi></math></span>). Quadratic response-surface models reproduce the experimental responses with coefficients of determination of 0.95–0.98, capturing variations of <em>H</em>= 0.69–0.94 mm, <span><math><mi>η</mi></math></span> = 10.0–21% and <em>HV</em> = 700–790 HV<!--> <!-->compared with ∼200 HV for 316 L. These surrogates are embedded in a hybrid NSGA-II-MOPSO algorithm to generate Pareto fronts, revealing a narrow operating window where <em>H</em> ≥ 0.90 mm, <span><math><mi>η</mi></math></span> ≈ 10–15% and <span><math><mi>HV</mi></math></span> ≥ 750 HV can be balanced. TOPSIS ranking identifies a compromise parameter set, for which validation experiments show prediction errors below ∼2% for <em>H</em>, <span><math><mi>η</mi></math></span> and<span><math><mspace></mspace><mi>HV</mi></math></span>, and a dense FeCoCrNiAl matrix reinforced by a bimodal population of Cr₃C₂ particles and fragmented carbides, consistent with the high hardness regime. The results demonstrate that RSM-assisted evolutionary optimization can reliably guide process design for high-entropy composite coatings under small-sample conditions.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140165"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146075376","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Herein, a novel fire-resistant piezoresistive sponge (denoted as Ni/APP@Sponge) is developed through a method involving the coating of nickel (Ni) and ammonium polyphosphate (APP) particles. Owing to the interaction between Ni and APP particles, the char residue of Ni/APP@Sponge reaches 39.65 wt% at 800 °C under an air atmosphere. Furthermore, benefiting from the microstructures of the conductive fabric and the high conductivity of Ni particles, the sensitivity of Ni/APP@Sponge is as high as 14.28 kPa−1 (5 kPa–11 kPa). The Ni/APP@Sponge can be arrayed in a layout to form a fire-resistant mattress, and the combination of software and hardware technology not only monitor sleep behaviors but also realize edge-hazard warnings. Therefore, this research offers a novel approach for advancing infant bedding toward higher safety and intelligent development.
{"title":"A novel fire-resistant piezoresistive sponge for monitoring infant sleep behaviors and realizing edge-hazard warnings","authors":"Xiangwen Gu, Haosen Xu, Ziqiang Xu, Xin Luo, Jinchen Liu, Yubao Cui, Tongqiang Shen","doi":"10.1016/j.matlet.2026.140093","DOIUrl":"10.1016/j.matlet.2026.140093","url":null,"abstract":"<div><div>Herein, a novel fire-resistant piezoresistive sponge (denoted as Ni/APP@Sponge) is developed through a method involving the coating of nickel (Ni) and ammonium polyphosphate (APP) particles. Owing to the interaction between Ni and APP particles, the char residue of Ni/APP@Sponge reaches 39.65 wt% at 800 °C under an air atmosphere. Furthermore, benefiting from the microstructures of the conductive fabric and the high conductivity of Ni particles, the sensitivity of Ni/APP@Sponge is as high as 14.28 kPa<sup>−1</sup> (5 kPa–11 kPa). The Ni/APP@Sponge can be arrayed in a layout to form a fire-resistant mattress, and the combination of software and hardware technology not only monitor sleep behaviors but also realize edge-hazard warnings. Therefore, this research offers a novel approach for advancing infant bedding toward higher safety and intelligent development.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140093"},"PeriodicalIF":2.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145976136","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}