首页 > 最新文献

Materials Letters最新文献

英文 中文
Numerical simulation of lead-free RbGeBr3 based perovskite solar cell 无铅RbGeBr3基钙钛矿太阳能电池的数值模拟
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.matlet.2026.140109
Neelima Singh , Mohit Agarwal , Deepa Negi
The current study explores the use of numerical simulation to investigate the Pb-free perovskite absorber layer (PAL) RbGeBr3 based PSC using SCAPS 1D. The impact of various HTLs and ETLs is analyzed, and the optimized structure is SrCu2O2/RbGeBr3/ZnOS/FTO enhances the PCE to 23.90%. Further, the effect of the defect density and the thickness of the RbGeBr3 is analyzed which enhances PCE to 26.02%. These notable findings demonstrate RbGeBr3 as a substantial potential for developing sustainable, eco-friendly, and highly efficient PSC technology.
本研究利用SCAPS 1D对无铅钙钛矿吸收层(PAL) RbGeBr3基PSC进行了数值模拟研究。分析了各种HTLs和ETLs的影响,优化后的SrCu2O2/RbGeBr3/ZnOS/FTO结构使PCE提高到23.90%。进一步分析了缺陷密度和RbGeBr3厚度的影响,使PCE提高到26.02%。这些显著的发现表明RbGeBr3在发展可持续、环保和高效的PSC技术方面具有巨大的潜力。
{"title":"Numerical simulation of lead-free RbGeBr3 based perovskite solar cell","authors":"Neelima Singh ,&nbsp;Mohit Agarwal ,&nbsp;Deepa Negi","doi":"10.1016/j.matlet.2026.140109","DOIUrl":"10.1016/j.matlet.2026.140109","url":null,"abstract":"<div><div>The current study explores the use of numerical simulation to investigate the Pb-free perovskite absorber layer (PAL) RbGeBr<sub>3</sub> based PSC using SCAPS 1D. The impact of various HTLs and ETLs is analyzed, and the optimized structure is SrCu<sub>2</sub>O<sub>2</sub>/RbGeBr<sub>3</sub>/ZnOS/FTO enhances the PCE to 23.90%. Further, the effect of the defect density and the thickness of the RbGeBr<sub>3</sub> is analyzed which enhances PCE to 26.02%. These notable findings demonstrate RbGeBr<sub>3</sub> as a substantial potential for developing sustainable, eco-friendly, and highly efficient PSC technology.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140109"},"PeriodicalIF":2.7,"publicationDate":"2026-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145976141","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Durability and microstructural characteristics of Nano-SiO₂–Carbon Fiber composites under seawater environment 海水环境下纳米二氧化硅-碳纤维复合材料的耐久性及微结构特性
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140097
Qingsheng Chen , Jinhui Li , Gaoliang Tao , Zhilin Xiong , Sanjay Nimbalkar
Improving the strength and durability of cemented soil foundations in coastal regions is a significant concern that must be tackled in marine engineering projects. This study utilized various amounts of Nano-SiO2 (NS) and Carbon Fiber (CF) to collaboratively enhance the strength and stability of cemented soil subjected to seawater corrosion. Following a curing period and immersion in seawater for 60 days, the unconfined compressive strength (qu) and the strength growth rate (Re) of the samples were assessed. Analyses using scanning electron microscopy (SEM) and X-ray diffraction (XRD) demonstrated that the interactions between NS, CF, and cement resulted in a compact microstructure capable of resisting the penetration of corrosive ions. In seawater conditions, the mixture containing 5% NS and 2% CF showed the best performance.
提高沿海地区水泥土基的强度和耐久性是海洋工程建设中必须解决的重要问题。本研究利用不同用量的纳米sio2 (NS)和碳纤维(CF)协同提高海水腐蚀条件下水泥土的强度和稳定性。经过60天的养护和海水浸泡,评估了样品的无侧限抗压强度(qu)和强度增长率(Re)。扫描电镜(SEM)和x射线衍射(XRD)分析表明,NS、CF和水泥之间的相互作用形成了致密的微观结构,能够抵抗腐蚀离子的渗透。在海水条件下,含5% NS和2% CF的混合液性能最好。
{"title":"Durability and microstructural characteristics of Nano-SiO₂–Carbon Fiber composites under seawater environment","authors":"Qingsheng Chen ,&nbsp;Jinhui Li ,&nbsp;Gaoliang Tao ,&nbsp;Zhilin Xiong ,&nbsp;Sanjay Nimbalkar","doi":"10.1016/j.matlet.2026.140097","DOIUrl":"10.1016/j.matlet.2026.140097","url":null,"abstract":"<div><div>Improving the strength and durability of cemented soil foundations in coastal regions is a significant concern that must be tackled in marine engineering projects. This study utilized various amounts of Nano-SiO<sub>2</sub> (NS) and Carbon Fiber (CF) to collaboratively enhance the strength and stability of cemented soil subjected to seawater corrosion. Following a curing period and immersion in seawater for 60 days, the unconfined compressive strength (q<sub>u</sub>) and the strength growth rate (R<sub>e</sub>) of the samples were assessed. Analyses using scanning electron microscopy (SEM) and X-ray diffraction (XRD) demonstrated that the interactions between NS, CF, and cement resulted in a compact microstructure capable of resisting the penetration of corrosive ions. In seawater conditions, the mixture containing 5% NS and 2% CF showed the best performance.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140097"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973784","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Electrostatic interaction induced high energy storage performance of all-organic PVDF-based composites 静电相互作用诱导了全有机pvdf基复合材料的高能量存储性能
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140096
Jialong Li , Zhichao Ma , Kaizhou Han , Xiaoxu Liu , Bin Sheng , Beile Cao , Kuizhe Feng , Congcong Zhu , Jiaxin Kou , Jie Kang
All-organic P(VDF-HFP)-based composites were fabricated by simply incorporating PCVE. Compared with the pristine P(VDF-HFP), the P/C composites present an high maximum discharge energy density (Ue) of 18.6 J cm−3 at 700 kV/mm (the electric field approaching their breakdown strength (Eb), Eb = 715.6 kV/mm), attributable to concomitant gains in Eb and optimized polarization behavior. Hybrid DFT calculations reveal electrostatic interactions between the P(VDF-HFP) and PCVE chains the intermolecular spacing and compresses the relaxation space of the composites. This kind of electrostatic interactions between polymer chains spontaneously reduced the residual polarization and increased the potential barriers of carrier transporting, thereby reducing energy loss. Therefore, the P/C composites display supressed residual polarization and high breakdown strength, finally excellent energy storage performances. This letter provides a simple yet effective strategy of preparing high energy storage density polymer-based dielectric via molecular-level electrostatic interactions, and the generality of this strategy is further supported in other system.
通过简单加入PCVE制备了全有机P(VDF-HFP)基复合材料。与原始P(VDF-HFP)相比,P/C复合材料在700 kV/mm(电场接近其击穿强度(Eb), Eb = 715.6 kV/mm)下的最大放电能量密度(Ue)高达18.6 J cm−3,这是由于Eb的增益和优化的极化行为。混合DFT计算揭示了P(VDF-HFP)和PCVE链之间的静电相互作用,压缩了复合材料的分子间距和弛豫空间。聚合物链之间的这种静电相互作用自发地减少了剩余极化,增加了载流子运输的势垒,从而减少了能量损失。因此,P/C复合材料具有抑制残余极化和高击穿强度的特点,具有优异的储能性能。本文提供了一种简单而有效的通过分子级静电相互作用制备高能量存储密度聚合物基电介质的策略,并在其他系统中进一步支持了该策略的通用性。
{"title":"Electrostatic interaction induced high energy storage performance of all-organic PVDF-based composites","authors":"Jialong Li ,&nbsp;Zhichao Ma ,&nbsp;Kaizhou Han ,&nbsp;Xiaoxu Liu ,&nbsp;Bin Sheng ,&nbsp;Beile Cao ,&nbsp;Kuizhe Feng ,&nbsp;Congcong Zhu ,&nbsp;Jiaxin Kou ,&nbsp;Jie Kang","doi":"10.1016/j.matlet.2026.140096","DOIUrl":"10.1016/j.matlet.2026.140096","url":null,"abstract":"<div><div>All-organic P(VDF-HFP)-based composites were fabricated by simply incorporating PCVE. Compared with the pristine P(VDF-HFP), the P/C composites present an high maximum discharge energy density (<em>U</em><sub><em>e</em></sub>) of 18.6 J cm<sup>−3</sup> at 700 kV/mm (the electric field approaching their breakdown strength (<em>E</em><sub><em>b</em></sub>), <em>E</em><sub><em>b</em></sub> = 715.6 kV/mm), attributable to concomitant gains in <em>E</em><sub><em>b</em></sub> and optimized polarization behavior. Hybrid DFT calculations reveal electrostatic interactions between the P(VDF-HFP) and PCVE chains the intermolecular spacing and compresses the relaxation space of the composites. This kind of electrostatic interactions between polymer chains spontaneously reduced the residual polarization and increased the potential barriers of carrier transporting, thereby reducing energy loss. Therefore, the P/C composites display supressed residual polarization and high breakdown strength, finally excellent energy storage performances. This letter provides a simple yet effective strategy of preparing high energy storage density polymer-based dielectric via molecular-level electrostatic interactions, and the generality of this strategy is further supported in other system.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140096"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973793","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Dependence of creep resistance on the precipitation time node of Al-Cu-Mg alloys Al-Cu-Mg合金蠕变抗力与析出时间节点的关系
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140104
Guihao Sun, Chuanhai Li, Yao Li, Zihao Zhao, Jun Liang, Yuxiu Zhang
The creep behaviors of Al-Cu-Mg alloys after T4 and T6 treatments were investigated. The results showed that the precipitates introduced during T6 treatment easily coarsened and dissolved, which loosened the continuous strengthening effect. In contrast, the gradual generation of precipitates during creep in the T4 condition could compensate for the softening effect caused by precipitate coarsening, thereby providing a continuous strengthening effect. Thus, the T4 sample exhibited greater creep resistance than the T6 sample.
研究了T4和T6处理后Al-Cu-Mg合金的蠕变行为。结果表明:T6处理引入的析出相容易粗化和溶解,使连续强化效果松动;而在T4条件下,蠕变过程中析出相的逐渐生成可以弥补析出相粗化造成的软化效应,从而起到持续强化的作用。因此,T4试样比T6试样具有更大的抗蠕变性能。
{"title":"Dependence of creep resistance on the precipitation time node of Al-Cu-Mg alloys","authors":"Guihao Sun,&nbsp;Chuanhai Li,&nbsp;Yao Li,&nbsp;Zihao Zhao,&nbsp;Jun Liang,&nbsp;Yuxiu Zhang","doi":"10.1016/j.matlet.2026.140104","DOIUrl":"10.1016/j.matlet.2026.140104","url":null,"abstract":"<div><div>The creep behaviors of Al-Cu-Mg alloys after T4 and T6 treatments were investigated. The results showed that the precipitates introduced during T6 treatment easily coarsened and dissolved, which loosened the continuous strengthening effect. In contrast, the gradual generation of precipitates during creep in the T4 condition could compensate for the softening effect caused by precipitate coarsening, thereby providing a continuous strengthening effect. Thus, the T4 sample exhibited greater creep resistance than the T6 sample.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140104"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973770","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of solution treatment temperature on the mechanical properties of age-hardened C17200 CuBe micro-wires 固溶温度对时效硬化C17200立方微丝力学性能的影响
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140107
Bingyan Ou , Daibo Zhu , Zhirui Liu , Weihao zhang , Canwei Zhang , Tan Han , Yang liu
This study investigates the effect of solution temperatures on the aged-state mechanical properties of 0.03 mm-diameter C17200 copper beryllium micro-wires. At 680 °C, fine grains, high-density grain boundaries, and residual undissolved γ phase yield higher initial tensile strength but restrict subsequent age-hardening. In contrast, 840 °C solution treatment forms a supersaturated solid solution (lower as-solution-treated strength); after aging, high-density nanoscale γ’ precipitates are uniformly distributed in the matrix, enabling significant precipitation strengthening and tensile strength approaching 1200 MPa. These findings show that for microscopic-scale CuBe micro-wires, the contribution of full precipitation strengthening to overall mechanical improvement exceeds that of grain boundary strengthening.
研究了固溶温度对直径0.03 mm的C17200铜铍微线时效态力学性能的影响。在680℃时,细晶粒、高密度晶界和残余的未溶解γ相产生较高的初始抗拉强度,但限制了随后的时效硬化。相反,840℃固溶处理形成过饱和固溶体(较低的固溶处理强度);时效后,高密度纳米级γ′析出相均匀分布在基体中,析出强化显著,抗拉强度接近1200 MPa。这些结果表明,对于微观尺度的立方微丝,完全析出强化对整体力学改善的贡献大于晶界强化。
{"title":"Effect of solution treatment temperature on the mechanical properties of age-hardened C17200 CuBe micro-wires","authors":"Bingyan Ou ,&nbsp;Daibo Zhu ,&nbsp;Zhirui Liu ,&nbsp;Weihao zhang ,&nbsp;Canwei Zhang ,&nbsp;Tan Han ,&nbsp;Yang liu","doi":"10.1016/j.matlet.2026.140107","DOIUrl":"10.1016/j.matlet.2026.140107","url":null,"abstract":"<div><div>This study investigates the effect of solution temperatures on the aged-state mechanical properties of 0.03 mm-diameter C17200 copper beryllium micro-wires. At 680 °C, fine grains, high-density grain boundaries, and residual undissolved γ phase yield higher initial tensile strength but restrict subsequent age-hardening. In contrast, 840 °C solution treatment forms a supersaturated solid solution (lower as-solution-treated strength); after aging, high-density nanoscale γ’ precipitates are uniformly distributed in the matrix, enabling significant precipitation strengthening and tensile strength approaching 1200 MPa. These findings show that for microscopic-scale Cu<img>Be micro-wires, the contribution of full precipitation strengthening to overall mechanical improvement exceeds that of grain boundary strengthening.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"408 ","pages":"Article 140107"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146025071","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Correlation between 3D roughness parameters and coating stability on laser-textured surfaces 激光织构表面三维粗糙度参数与涂层稳定性的关系
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140103
S.J. Caraguay , T.S. Pereira , M. Pereira , F.A. Xavier
Specifications for coating metallic components typically require surface preparation to achieve a defined surface roughness. However, the relationship between surface roughness characteristics and corrosion resistance remains poorly understood, as most specifications rely on a single roughness parameter, typically Rz. Nanosecond laser surface texturing has emerged as an effective alternative to conventional pretreatment methods, producing well-defined microstructures that can improve interfacial stability under corrosive conditions. In this study, laser-textured steel surfaces were characterized using several 3D roughness parameters (Sa, S10z, Ssk, Sku, Sdr, and Vvc) to establish correlations between surface morphology and corrosion propagation resistance of epoxy-coated samples. Results demonstrate that parameters such as Sa, Sdr, and Vvc correlate inversely with coating delamination. Surfaces with higher Ssk and platykurtic (Sku < 3) profiles exhibited reduced corrosion propagation. These findings demonstrate that selected 3D roughness parameters can complement conventional specifications and support optimization of laser surface texturing for corrosion protection.
涂层金属部件的规范通常要求表面处理以达到规定的表面粗糙度。然而,表面粗糙度特性和耐腐蚀性之间的关系仍然知之甚少,因为大多数规格依赖于单一的粗糙度参数,通常是Rz。纳秒激光表面纹理已经成为传统预处理方法的有效替代方法,可以产生良好定义的微结构,可以提高腐蚀条件下的界面稳定性。在这项研究中,使用几个三维粗糙度参数(Sa, S10z, Ssk, Sku, Sdr和Vvc)对激光纹理钢表面进行了表征,以建立表面形貌与环氧涂层样品耐腐蚀扩展能力之间的相关性。结果表明,Sa、Sdr和Vvc等参数与涂层分层呈负相关。具有较高Ssk和平kurtic (Sku < 3)轮廓的表面表现出较低的腐蚀扩展。这些发现表明,所选择的三维粗糙度参数可以补充传统的规格,并支持优化激光表面纹理的防腐。
{"title":"Correlation between 3D roughness parameters and coating stability on laser-textured surfaces","authors":"S.J. Caraguay ,&nbsp;T.S. Pereira ,&nbsp;M. Pereira ,&nbsp;F.A. Xavier","doi":"10.1016/j.matlet.2026.140103","DOIUrl":"10.1016/j.matlet.2026.140103","url":null,"abstract":"<div><div>Specifications for coating metallic components typically require surface preparation to achieve a defined surface roughness. However, the relationship between surface roughness characteristics and corrosion resistance remains poorly understood, as most specifications rely on a single roughness parameter, typically Rz. Nanosecond laser surface texturing has emerged as an effective alternative to conventional pretreatment methods, producing well-defined microstructures that can improve interfacial stability under corrosive conditions. In this study, laser-textured steel surfaces were characterized using several 3D roughness parameters (S<sub>a</sub>, S<sub>10z</sub>, S<sub>sk</sub>, S<sub>ku</sub>, S<sub>dr</sub>, and V<sub>vc</sub>) to establish correlations between surface morphology and corrosion propagation resistance of epoxy-coated samples. Results demonstrate that parameters such as S<sub>a</sub>, S<sub>dr</sub>, and V<sub>vc</sub> correlate inversely with coating delamination. Surfaces with higher S<sub>sk</sub> and platykurtic (S<sub>ku</sub> &lt; 3) profiles exhibited reduced corrosion propagation. These findings demonstrate that selected 3D roughness parameters can complement conventional specifications and support optimization of laser surface texturing for corrosion protection.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140103"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973789","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of part placement on defect distribution and fatigue failure mechanism in laser powder bed fused 316L stainless steel 零件放置对激光粉末床熔合316L不锈钢缺陷分布及疲劳失效机理的影响
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140105
Zicheng Wu , Yi Zhou , Ninian Sing Kok Ho , Tong Liu , John Hock Lye Pang
The spatial placement of parts on the baseplate during laser powder bed fusion (LPBF) can lead to inconsistent fatigue performance in 316L stainless steel. This study establishes a quantitative link between part placement, defect distribution, and fatigue life within a single LPBF build by combining X-ray computed tomography and stress-controlled fatigue testing. The specimens positioned downstream of the shielding gas flow exhibited higher porosity (0.009–0.016%) than those located upstream (0.001–0.005%), resulting in shorter fatigue life cycles due to crack-defect coalescence, as validated by fractographic analysis. In contrast, upstream specimens showed longer life and failed primarily from geometric stress concentration features. These results show that the placement of parts on the baseplate influences crack propagation and fatigue failure mechanisms in LPBF 316L, highlighting the importance of optimal part placement and shielding gas flow control in applications where fatigue performance is crucial.
316L不锈钢在激光粉末床熔化过程中,零件在底板上的空间放置会导致疲劳性能不一致。本研究通过结合x射线计算机断层扫描和应力控制疲劳测试,在单个LPBF构建中建立了零件放置、缺陷分布和疲劳寿命之间的定量联系。断口分析证实,位于保护气体流下游的试样孔隙率(0.009-0.016%)高于位于保护气体流上游(0.001-0.005%)的试样,由于裂纹-缺陷合并导致的疲劳寿命周期更短。上游试样寿命较长,破坏主要是几何应力集中特征。这些结果表明,零件在底板上的放置影响了LPBF 316L的裂纹扩展和疲劳失效机制,突出了在疲劳性能至关重要的应用中,最佳零件放置和保护气体流动控制的重要性。
{"title":"Influence of part placement on defect distribution and fatigue failure mechanism in laser powder bed fused 316L stainless steel","authors":"Zicheng Wu ,&nbsp;Yi Zhou ,&nbsp;Ninian Sing Kok Ho ,&nbsp;Tong Liu ,&nbsp;John Hock Lye Pang","doi":"10.1016/j.matlet.2026.140105","DOIUrl":"10.1016/j.matlet.2026.140105","url":null,"abstract":"<div><div>The spatial placement of parts on the baseplate during laser powder bed fusion (LPBF) can lead to inconsistent fatigue performance in 316L stainless steel. This study establishes a quantitative link between part placement, defect distribution, and fatigue life within a single LPBF build by combining X-ray computed tomography and stress-controlled fatigue testing. The specimens positioned downstream of the shielding gas flow exhibited higher porosity (0.009–0.016%) than those located upstream (0.001–0.005%), resulting in shorter fatigue life cycles due to crack-defect coalescence, as validated by fractographic analysis. In contrast, upstream specimens showed longer life and failed primarily from geometric stress concentration features. These results show that the placement of parts on the baseplate influences crack propagation and fatigue failure mechanisms in LPBF 316L, highlighting the importance of optimal part placement and shielding gas flow control in applications where fatigue performance is crucial.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140105"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973790","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fatigue cyclic behavior and microstructural evolution of additively and conventionally manufactured 316L stainless steel under periodic overloads 增材和常规316L不锈钢在周期性过载下的疲劳循环行为和显微组织演变
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.matlet.2026.140106
Yanzhao Yang , Lei Chen , Chunbo Jin , Hongfei Cai , Haifeng Zhai , Sheng Xu , Risu Na , Fu Chen , Shiyu Liang , Xian Dong
This study addresses the pronounced fatigue-life scatter and unresolved micro-mechanisms of additively manufactured (AM) 316L steel under complex loading by comparing AM and conventionally manufactured (CM) counterparts subjected to periodic overloads with different intervals. EBSD-based metrics, Kernel average misorientation (KAM) evolution, residual stress (RS) profiles, and crack-path observations reveal that localized softening and strain concentration drive early crack initiation in AM, while CM benefits from RS shielding and delayed cracking. The results clarify why AM steels show reduced life with increasing overload severity and offer practical insight for fatigue design and life prediction of AM components.
本研究通过比较增材制造(AM)和常规制造(CM)的316L钢在不同间隔的周期性过载下的明显疲劳寿命分散和未解决的微观机制,解决了复杂载荷下增材制造(AM) 316L钢的微观机制。基于ebsd的指标、核平均取向偏差(KAM)演化、残余应力(RS)分布和裂纹路径观察表明,局部软化和应变集中驱动AM的早期裂纹萌生,而CM则受益于RS屏蔽和延迟裂纹。结果阐明了增材制造钢随着过载严重程度的增加而寿命降低的原因,并为增材制造部件的疲劳设计和寿命预测提供了实用的见解。
{"title":"Fatigue cyclic behavior and microstructural evolution of additively and conventionally manufactured 316L stainless steel under periodic overloads","authors":"Yanzhao Yang ,&nbsp;Lei Chen ,&nbsp;Chunbo Jin ,&nbsp;Hongfei Cai ,&nbsp;Haifeng Zhai ,&nbsp;Sheng Xu ,&nbsp;Risu Na ,&nbsp;Fu Chen ,&nbsp;Shiyu Liang ,&nbsp;Xian Dong","doi":"10.1016/j.matlet.2026.140106","DOIUrl":"10.1016/j.matlet.2026.140106","url":null,"abstract":"<div><div>This study addresses the pronounced fatigue-life scatter and unresolved micro-mechanisms of additively manufactured (AM) 316L steel under complex loading by comparing AM and conventionally manufactured (CM) counterparts subjected to periodic overloads with different intervals. EBSD-based metrics, Kernel average misorientation (KAM) evolution, residual stress (RS) profiles, and crack-path observations reveal that localized softening and strain concentration drive early crack initiation in AM, while CM benefits from RS shielding and delayed cracking. The results clarify why AM steels show reduced life with increasing overload severity and offer practical insight for fatigue design and life prediction of AM components.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140106"},"PeriodicalIF":2.7,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973771","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
X-ray CT analysis of internal defects in 3D-printed continuous carbon fiber composites using deep learning 3d打印连续碳纤维复合材料内部缺陷的x射线CT深度学习分析
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-11 DOI: 10.1016/j.matlet.2026.140102
Runze Yang , Jinyue Zhang
Continuous carbon fiber reinforced polymers (C-CFRPs) fabricated by 3D printing hold great potential for lightweight structural applications, yet their internal defect characteristics remain insufficiently understood. In this study, X-ray computed tomography (X-ray CT) combined with a U-Net deep learning segmentation approach was employed to automatically detect and quantitatively analyze pores in 3D-printed C-CFRPs. The results show that defects are periodically distributed across layers, dominated by ellipsoidal pores and net-shaped voids. The long axes of ellipsoidal pores align with the fiber direction, and pores located in the upper layers exhibit greater elongation. Compared to vacuum-assisted resin infusion molding (VARIM) composites, the porosity of printed Specimen was nearly 30 times higher, highlighting the limitations of layer bonding and densification in additive manufacturing. This work demonstrates the efficiency of deep learning-based defect characterization and provides new insights for process optimization and quality assessment of 3D-printed structures.
利用3D打印技术制造的连续碳纤维增强聚合物(C-CFRPs)在轻量化结构应用中具有巨大的潜力,但其内部缺陷特征仍未得到充分的了解。本研究采用x射线计算机断层扫描(x射线CT)结合U-Net深度学习分割方法,对3d打印C-CFRPs中的孔隙进行自动检测和定量分析。结果表明:缺陷呈周期性分布,以椭球状孔隙和网状孔洞为主;椭圆状孔隙的长轴与纤维方向排列一致,位于上层的孔隙具有较大的伸长率。与真空辅助树脂注射成型(VARIM)复合材料相比,打印样品的孔隙率高出近30倍,突出了增材制造中层结合和致密化的局限性。这项工作证明了基于深度学习的缺陷表征的有效性,并为3d打印结构的工艺优化和质量评估提供了新的见解。
{"title":"X-ray CT analysis of internal defects in 3D-printed continuous carbon fiber composites using deep learning","authors":"Runze Yang ,&nbsp;Jinyue Zhang","doi":"10.1016/j.matlet.2026.140102","DOIUrl":"10.1016/j.matlet.2026.140102","url":null,"abstract":"<div><div>Continuous carbon fiber reinforced polymers (C-CFRPs) fabricated by 3D printing hold great potential for lightweight structural applications, yet their internal defect characteristics remain insufficiently understood. In this study, X-ray computed tomography (X-ray CT) combined with a U-Net deep learning segmentation approach was employed to automatically detect and quantitatively analyze pores in 3D-printed C-CFRPs. The results show that defects are periodically distributed across layers, dominated by ellipsoidal pores and net-shaped voids. The long axes of ellipsoidal pores align with the fiber direction, and pores located in the upper layers exhibit greater elongation. Compared to vacuum-assisted resin infusion molding (VARIM) composites, the porosity of printed Specimen was nearly 30 times higher, highlighting the limitations of layer bonding and densification in additive manufacturing. This work demonstrates the efficiency of deep learning-based defect characterization and provides new insights for process optimization and quality assessment of 3D-printed structures.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140102"},"PeriodicalIF":2.7,"publicationDate":"2026-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973773","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of precursor chemical composition on the compressive strength of alkali-activated materials based on interpretable artificial neural networks 基于可解释人工神经网络的前驱体化学成分对碱活化材料抗压强度的影响
IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-11 DOI: 10.1016/j.matlet.2026.140100
Min Xue , Shaoxuan Wang , Lijuan Kong
Existing machine-learning-based studies on compressive strength prediction of alkali-activated materials (AAM) mainly focus on model accuracy. Most studies are limited to a single curing age or single-factor analysis. As a result, the interpretable quantitative characterization of multi-parameter coupling effects and their age-dependent evolution remains insufficient. To address these limitations, a database containing 529 AAM mix designs was established in this study. A genetic-algorithm-optimized neural network was developed for multi-age compressive strength prediction and interpretable quantitative analysis. Six key variables—CaO, SiO2, Al2O3, water-to-binder ratio, activator modulus, and alkali equivalent—were used as model inputs. Three models were trained for 3, 7and 28 days, achieving R2 values above 0.88. Shapley Additive Explanation (SHAP) analysis revealed that SiO2 predominantly affects early-age strength, Al2O3 governs later-age strength, and CaO contributes across all curing stages. Early strength is maximized when SiO2 is below 35%, while the optimal Al2O3 content for 28 days strength is approximately 15%. The optimal synergistic ratio expands to SiO2 content is 25% ∼ 35%, Al2O3 content is 15% ∼ 20%, and CaO content is 15% ∼ 30%. These findings provide insights into precursor design and activator selection for high-performance AAM.
现有的基于机器学习的碱活性材料抗压强度预测研究主要集中在模型精度方面。大多数研究仅限于单一治疗年龄或单因素分析。因此,多参数耦合效应及其年龄依赖性演化的可解释定量表征仍然不足。为了解决这些局限性,本研究建立了一个包含529种AAM混合设计的数据库。提出了一种基于遗传算法优化的神经网络,用于多龄期抗压强度预测和可解释性定量分析。六个关键变量——cao、SiO2、Al2O3、水胶比、活化剂模量和碱当量——被用作模型输入。3个模型分别训练3 d和28 d, R2值均在0.88以上。Shapley添加剂解释(SHAP)分析表明,SiO2主要影响早期强度,Al2O3控制后期强度,CaO在所有固化阶段都起作用。当SiO2含量低于35%时,早期强度最大,而28天强度的最佳Al2O3含量约为15%。最佳增效比扩展到SiO2含量为25% ~ 35%,Al2O3含量为15% ~ 20%,CaO含量为15% ~ 30%。这些发现为高性能AAM的前驱体设计和活化剂选择提供了见解。
{"title":"Effect of precursor chemical composition on the compressive strength of alkali-activated materials based on interpretable artificial neural networks","authors":"Min Xue ,&nbsp;Shaoxuan Wang ,&nbsp;Lijuan Kong","doi":"10.1016/j.matlet.2026.140100","DOIUrl":"10.1016/j.matlet.2026.140100","url":null,"abstract":"<div><div>Existing machine-learning-based studies on compressive strength prediction of alkali-activated materials (AAM) mainly focus on model accuracy. Most studies are limited to a single curing age or single-factor analysis. As a result, the interpretable quantitative characterization of multi-parameter coupling effects and their age-dependent evolution remains insufficient. To address these limitations, a database containing 529 AAM mix designs was established in this study. A genetic-algorithm-optimized neural network was developed for multi-age compressive strength prediction and interpretable quantitative analysis. Six key variables—CaO, SiO<sub>2</sub>, Al<sub>2</sub>O<sub>3</sub>, water-to-binder ratio, activator modulus, and alkali equivalent—were used as model inputs. Three models were trained for 3, 7and 28 days, achieving R<sup>2</sup> values above 0.88. Shapley Additive Explanation (SHAP) analysis revealed that SiO<sub>2</sub> predominantly affects early-age strength, Al<sub>2</sub>O<sub>3</sub> governs later-age strength, and CaO contributes across all curing stages. Early strength is maximized when SiO<sub>2</sub> is below 35%, while the optimal Al<sub>2</sub>O<sub>3</sub> content for 28 days strength is approximately 15%. The optimal synergistic ratio expands to SiO<sub>2</sub> content is 25% ∼ 35%, Al<sub>2</sub>O<sub>3</sub> content is 15% ∼ 20%, and CaO content is 15% ∼ 30%. These findings provide insights into precursor design and activator selection for high-performance AAM.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"407 ","pages":"Article 140100"},"PeriodicalIF":2.7,"publicationDate":"2026-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973768","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Materials Letters
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1