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THE EFFECT OF ROLLING CYCLES AND SETTING DIRECTION OF THE REINFORCEMENT ON ALUMINUM BASED COMPOSITE BY REPETITIVE PRESS ROLL FORMING (RPRF) METHODS 研究了重复压辊成形铝基复合材料轧制周期和强化方向的影响
Pub Date : 2018-12-31 DOI: 10.30870/VANOS.V3I2.4348
A. Pramono, T. Shandy, Y. M. Zulaida, S. Suryana, M. Fawaid
Development of technology shown rapid progress in various of structural applications especially on advanced of component in industry. Using of aluminum as a matrix on composite fabrication by addition ceramic as reinforcement is the better solution, for expected to improve the mechanical properties on materials-based composites. The process carried out was combining SiC particles with an aluminum (AA1100) as a matrix with variations number of rolling cycle’s: 2, 4 and 6 as direction. Preparation of SiC particles with transverse, cross section and mix variations through a hot working process with the technology of severe plastic deformation (SPD) using the method of repetitive press roll forming (RPRF). The results obtained was mechanical properties increased when the roll cycles high with mix of variations in the direction of SiC arrangement resulting in a wider distribution of SiC into the matrix AA1100. Rolled process by cycle 6 and the direction of the SiC mix resulted in higher hardness of 55.54 HV, tensile strength was 90.46 MPa, porosity 0.33% density 1.831 gr/cm 3 and SiC distribution 23.19%. Increasing the number of rolling cycles, the thickness of the interface for the formed layer and the size of SiC particles will decrease due to SiC particles scattered in most aluminum matrices, which can increase the hardness value.
随着技术的发展,各种结构的应用,特别是工业上构件的先进化得到了迅速的发展。在复合材料制备中采用铝为基体,添加陶瓷作为增强剂是较好的解决方案,有望改善材料基复合材料的力学性能。所进行的工艺是将SiC颗粒与铝(AA1100)结合为基体,以不同的轧制循环数为方向:2、4和6。采用重复压辊成形(RPRF)技术,通过热加工工艺制备了具有横向、截面和混合变化的SiC颗粒。结果表明,随着SiC排列方向的变化,随着轧制次数的增加,SiC在基体AA1100中的分布更广,材料的力学性能得到提高。经循环6和方向轧制后的SiC混合料硬度为55.54 HV,抗拉强度为90.46 MPa,孔隙率0.33%,密度1.831 gr/ cm3, SiC分布23.19%。随着轧制次数的增加,由于SiC颗粒分散在大多数铝基体中,形成层的界面厚度和SiC颗粒的尺寸都会减小,从而使硬度值升高。
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引用次数: 0
EXPERIMENTAL STUDY OF VARIATION OF THE EFFECT OF THE PELTON TURBINE VALVE OPENING ON ELECTRICITY ENERGY THAT WAS PRODUCED TO TURNED ON A LAPTOP 水轮机阀开度对打开笔记本电脑所产生电能影响变化的实验研究
Pub Date : 2018-12-31 DOI: 10.30870/VANOS.V3I2.4129
S. Syamsuri, H. Maulana, Abdul Sulisyanto
In this modern era all human activities are still very dependent on non-renewable energy sources. Electricity is one of the most important needs for humans, starting from lighting, communication, transportation and other needs. Energy supplies, especially fossil energy, are increasingly depleted, therefore an alternative energy source that is environmentally friendly and abundant availability is needed. One alternative energy source is water energy, especially energy derived from Piko Hydro. With variations in valve openings installed on pelton turbines of 18ᵒ, 36ᵒ, 54ᵒ, 72ᵒ, and 90ᵒ analyzed using the experimental method to determine the efficiency of the pelton turbine system used to produce electrical power from the Piko Hydro system. The results of this study indicate that the highest power is produced with a 90ᵒ faucet opening where the Power is 3.96 Watts and the system efficiency is 14.56%.
在这个现代时代,所有的人类活动仍然非常依赖于不可再生能源。电是人类最重要的需求之一,从照明、通讯、交通等需求开始。能源供应,特别是矿物能源日益枯竭,因此需要一种对环境无害且供应充足的替代能源。一种替代能源是水能,特别是来自Piko Hydro的能源。采用实验方法,分析了18、36、54、72、90↓下的水轮机阀开度的变化,确定了水轮机系统在Piko Hydro系统发电时的效率。研究结果表明,当水龙头开度为90°时,系统功率为3.96瓦,系统效率为14.56%。
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引用次数: 2
TENSILE STRENGTH AND VIOLENT CONNECTION LAS STEEL ST 40 WITH EMPLOYING VARIATIONS ELECTROTECHNICS AND VARIATIONS OF CURRENT 钢st 40的抗拉强度和强力连接采用不同的电工技术和电流变化
Pub Date : 2018-12-31 DOI: 10.30870/vanos.v3i2.4116
Masri Bin Ardin
Shield Metal arc welding (SMAW) is one of ways which are usually used for welding steel low carbon. The quality of the welding connection can be grouped by using pull testing, and Vickers method. This study aims to know the strength of pulling and hardness welding connection with the variation of electrodes and current. This study used carbon steel ST 40 with an electrode which is used E 6010 and E 7016 with the current variations 80 ampere, 90 ampere and 100 ampere. The result produced the result to the power of certainly drag out from a current of 80 a use electrodes 6010 was recorded at 34,92 kg / mm2. Of tensile strength with a current of 90 a shall be 37.43 kg / mm2 and tensile strength the use of a 100 a shall be 40,63. The force of attraction to the electrode 7016 is promoting the creation of ampere 80 is 33,11 kg / mm2, ampere 90 of tensile strength him it is the same 35,57 kg / mm2 while using ampere 100 of tensile strength that is produced is 37,76 kg / mm2. The difference between the value of the force of attraction for a current is 80 a 1,81 kg / mm2. A current of 90 a 1,86 kg / mm2 and with a current of 100 a 2,87 kg / mm2 for the material structure image on the fault of drag monitoring shows the material is ductile because the fault looks low and high.
保护金属电弧焊是焊接低碳钢的常用方法之一。焊接接头的质量可以通过拉拔试验和维氏法进行分组。本研究旨在了解焊接接头的拉拔强度和硬度随电极和电流的变化情况。本研究使用碳钢st40,电极采用e6010和e7016,电流变化为80安培,90安培和100安培。结果产生的结果,当然拖出的功率从电流80 a使用电极6010记录为34,92 kg / mm2。电流为90a时的抗拉强度为37.43 kg / mm2,使用100a时的抗拉强度为40,63。对电极7016的吸引力促进了安培80的产生是33,11 kg / mm2,安培90的抗拉强度是35,57 kg / mm2,而使用安培100的抗拉强度是37,76 kg / mm2。电流的引力值之间的差是80和1,81 kg / mm2。电流为90 A 1.86 kg / mm2和电流为100 A 2.87 kg / mm2的材料结构图像上的故障拖动监测显示材料是延展性的,因为故障看起来低和高。
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引用次数: 0
THE INFLUENCE OF CAREER EXPECTATIONS TOWARD WORK READINESS IN SMK STUDENTS SMK学生职业期望对工作准备的影响
Pub Date : 2018-12-31 DOI: 10.30870/vanos.v3i2.4117
Endah Setyo Wardani
The research aims to study influence of career expectations toward work readiness in SMK Students. Data collections use questionary, and data analysis uses regression with tool of SPSS version 21.0 for windows, which are colected from 176 students at the XII grade of SMK of Electrical Power Instalation Technique in Malang Raya. the result shows that there is significant influence of career expectations influence toward work readiness by 40,7%.
本研究旨在探讨SMK学生职业期望对工作准备的影响。数据收集采用问卷调查法,数据分析采用回归分析方法,使用SPSS 21.0 for windows工具,对玛琅拉雅市电力安装技术专业12年级176名学生进行调查。结果表明,职业期望对工作准备的影响显著,影响幅度为40.7%。
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引用次数: 0
TEACHING FACTORY ON IMPROVING STUDENT COMPETENCY IN BANTEN 提高万丹学生能力的教学工厂
Pub Date : 2017-12-30 DOI: 10.30870/vanos.v2i2.2928
Zaenal Ambia, S. Ramdani
SMK has an important role in the preparation of labor. SMK is required to always be able to follow the needs of the work world that continues to grow in accordance with the vision and mission objectives of SMK. This study aims to 1) to know the readiness of teaching factory implementation, 2) to identify problems of teaching factori application. This research uses quantitative descriptive. Source of data obtained from SMKN 2 Pandeglang, SMP Ypp Pandeglang, SMKN 7 Pandeglang, SMKN Agriculture Serang City, SMKN 1 Cikande, SMKN 1 Cilegon And Smkn 4 Serang City, the number of respondents amounted to 30 respondents. Data collection techniques using a questionnaire of 30 items. Technique of data analysis using quantitative descriptive statistic. Implementation of Teaching Factory Result to Student Competence Improvement, showed that 1) acquisition from aspect of readiness of human resource in aiming very good result / high with percentage 81%. Aspects of infrastructure facilities show excellent results / high percentage 79%, Aspects of cooperation readiness DU / DI percentage of 68% showed good results / high 2) Problems of teaching factory implementation can be explained. a) lack of restrictions on cooperation in schools with DU / DI b) still lack of tools and sarapa prakti from DU / DI. c) forms of cooperation undertaken not in accordance with school expectations.
SMK在劳动准备中具有重要作用。SMK被要求始终能够按照SMK的愿景和使命目标不断发展的工作世界的需求。本研究旨在1)了解教学工厂实施的准备情况,2)找出教学工厂应用的问题。本研究采用定量描述方法。数据来自SMKN 2 pangdeglang, SMKN Ypp pangdeglang, SMKN 7 pangdeglang, SMKN Agriculture Serang City, SMKN 1 Cikande, SMKN 1 Cilegon和SMKN 4 Serang City,受访者人数达30人。数据收集技术采用30项问卷调查。使用定量描述性统计的数据分析技术。教学工厂结果对学生能力提升的实施,结果表明:1)从人力资源准备方面的获取目标非常好/高,占81%。基础设施方面表现优异/高百分比79%,合作准备方面DU / DI百分比68%表现良好/高2)教学工厂实施的问题可以解释。a)学校与DU / DI的合作缺乏限制b)仍然缺乏DU / DI的工具和sarapa prakti。C)不符合学校期望的合作形式。
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引用次数: 0
DEVELOPMENT OF CLASS-BASED COGNITIVE ASSESSMENT INSTRUMENT ACCORDING TO CURRICULUM 2013 ON TECHNICAL DRAWING SUBJECTS IN VOCATIONAL SCHOOL 基于2013年课程要求的职业学校技术制图课班级认知评价工具的开发
Pub Date : 2017-12-30 DOI: 10.30870/VANOS.V2I2.2930
Ita Novita Sari, S. Ramdani
The 2013 curriculum uses a classroom-based assessment. The curriculum contains various supporters, one of which is an assessment. Assessment by teachers is used to measure the achievement of learning objectives. But in the real world, a teacher has difficulty in developing assessment planning, assessment implementation, and processing of assessment result, and teacher has not analyzed comprehensively about validity and reliability in question, and analysis of evaluation instrument conducted by the teacher is only limited to analyze difficulty level. Thus, the problem that is made to know the cognitive level of students has not known the quality. The objectives of this study were (1) to know the reliability of cognitive assessment instruments developed, (2) to know the level of difficulty, (3) to know the differentiating power, and (4) to know the effectiveness of the cultivators. The method used in this research is research and development (R & D) developed by Borg & Gall. Data analysis technique that is done is instrument validation test with construct validity through judgment expert, reliability test using ITEMAN with formula CR-20. This study resulted in (1) the reliability of the question items of 0.740, (2) the degree of difficulty there are three levels, namely difficult 23%, medium 70%, and easy 7%, (3) distinguishing power on the grain matter analysis resulted in 20%, 7% of the questions are sufficient, 60% is good, and 13% are very good, and (4) the effectiveness of the deception is 82% working and 18% not working.
2013年的课程采用基于课堂的评估。课程包含各种支持,其中之一是评估。教师的评估是用来衡量学习目标的实现情况。但在现实生活中,教师在制定评估计划、实施评估、处理评估结果等方面存在困难,教师没有对问题的效度和信度进行全面分析,教师对评估工具的分析也仅仅局限于分析难度等级。这样,就造成了认识学生认知水平不认识质量的问题。本研究的目的是:(1)了解所开发的认知评估工具的可靠性,(2)了解难度水平,(3)了解差异化能力,(4)了解培养者的有效性。在这项研究中使用的方法是研究和发展(r&d)由博格和盖尔开发。数据分析方法是通过判断专家进行结构效度的仪器验证检验,采用ITEMAN进行信度检验,采用CR-20公式进行信度检验。本研究的结果是:(1)题项的信度为0.740;(2)难易程度有三个等级,分别为难23%、中70%、易7%;(3)质料分析的分辨力为20%、7%为一般、60%为良好、13%为非常好;(4)欺骗的有效性为82%有效、18%不有效。
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引用次数: 0
ALUMINUM ALLOYS BY ECAP CONSOLIDATION FOR INDUSTRIAL APPLICATION 工业用ecap固结铝合金
Pub Date : 2017-12-30 DOI: 10.30870/VANOS.V2I2.2924
A. Pramono, A. Milandia, K. Nugraha, M. Fawaid
A ffecting factor of importance in industrial applications of Powder Metallurgy is a process of consolidation , t he fabrication process with the good parameters by increasing of the bond strength o n the surface to reduce the number of pores. In particular, methods of Severe Plastic Deformation (SPD) overcoming a number of difficulties associated with residual porosity in the sample which solidified. Ultrafine–Grained (UFG) materials processed by ECAP usually show unique mechanical properties such as; high yield stress at low strain hardening, good ductility on low temperatures and high strain-rate super-plasticity at high temperatures. Production of Al alloy growing rapidly, particularly in the automotive industry . Although high-strength aluminium alloys containing Mg and Si (6xxx series aluminium alloys) which are easily reached, for formability processes is not sufficient to be applied. Therefore, much research has focused on increasing the formability of these alloys through heat treatment. High strength aluminium alloy, such as alloy AA7XXX, which combines the power of high-density ratio with excellent mechanical properties, is widely used for aviation applications, superplastic forming into the high-volume fabrication of components in the automotive. Consumer products industry is currently limited because of the relatively low strain rate. AA6XXX are some of the alloys materials, mostly used currently covering the whole range of industry. Applications of AA6XXX easier to process than AA7XXX because of properties the material elasticity, AA7XXX tend to form internal cracks as a result of microsegregation. That way heat treatment is required to improve the properties of the material when it is processed by ECAP.
粉末冶金工业应用中一个重要的影响因素是固结过程,在具有良好参数的制备过程中,通过提高表面的结合强度来减少气孔的数量。特别是,严重塑性变形(SPD)的方法克服了与凝固样品中残余孔隙率相关的许多困难。经ECAP加工的超细晶(UFG)材料通常具有独特的力学性能,如;低应变硬化时屈服应力高,低温时延展性好,高温时应变速率超塑性高。铝合金的生产增长迅速,特别是在汽车工业。虽然含有Mg和Si的高强度铝合金(6xxx系列铝合金)很容易达到,但对于成形性工艺还不足以应用。因此,许多研究都集中在通过热处理提高这些合金的成形性上。以AA7XXX合金为代表的高强度铝合金,以其高密度比的力量与优异的机械性能相结合,广泛应用于航空、超塑性成形、汽车零部件的大批量制造等领域。目前消费品行业由于应变率相对较低而受到限制。AA6XXX是其中的一些合金材料,目前主要用于覆盖整个工业范围。应用AA6XXX比AA7XXX更容易加工,因为材料具有弹性,AA7XXX容易由于微偏析而形成内部裂纹。这种方式需要热处理,以改善材料的性能,当它是由ECAP处理。
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引用次数: 9
ANALYSIS ON THE ROLE OF ENGINE COOLANT TEMPERATURE SENSOR IN GASOLINE ENGINE 发动机冷却液温度传感器在汽油机中的作用分析
Pub Date : 2017-12-30 DOI: 10.30870/vanos.v2i2.2927
T. Sugiarto, Dwi Sudarno Putra, W. Purwanto
A gasoline motor engine using electronic control system has several sensors and actuators driven by a computer. This paper aims to reveal the role of an engine temperature sensor mounted on a gasoline engine motor. The test ing data shows that there is a co nnectivity between the temperature data obtained from the cool ant temperature sensor with the fuel injection time and the exhaust gas emission content.
采用电子控制系统的汽油发动机有若干传感器和由计算机驱动的致动器。本文旨在揭示安装在汽油机发动机上的发动机温度传感器的作用。试验数据表明,从冷蚁温度传感器获得的温度数据与燃油喷射时间和废气排放含量之间存在共相关。
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引用次数: 4
CHARACTERISTICS AND CONSUMPTION OF FUEL OIL SOLAR OIL WITH HAZELNUT OIL IN DIESEL MOTOR 柴油发动机燃料油的特性与消耗
Pub Date : 2017-12-30 DOI: 10.30870/VANOS.V2I2.2926
M. Nurtanto, S. Ramdani, S. Nurhaji
This study aims to determine the characteristics of fuel (diesel oil, walnut oil and sesame oil), the characteristics of the fuel mixture and knowing the amount of fuel consumption with a variation of the engine rotation. Measurements were made using 898 analyzer stages. Data were analyzed descriptively by describing the graphics and measurable phenomenon. The test results found that: (1) the characteristics of hazelnut oil, sesame oil meets the characteristics of the fuel; (2) a mixture of diesel fuel to 80% with 10% of hazelnut oil and sesame oil 10% yield better characteristics; and (3) the fuel consumption of the engine rev 1600 rpm, 2000 rpm and 2300 rpm is more stable on a mixture of diesel fuel to 80% with hazelnut oil 10% and sesame oil 10% each SFC obtained as follows 0.279882, 0.288938 and 0.281213.
本研究旨在确定燃料(柴油,核桃油和芝麻油)的特性,燃料混合物的特性,并了解燃料消耗量随发动机转速的变化。使用898级分析仪进行测量。通过描述图形和可测量现象对数据进行描述性分析。试验结果发现:(1)榛子油、芝麻油的特性满足燃料特性;(2)以80%的柴油混合10%的榛子油和10%的芝麻油收率较好;(3)发动机转速为1600、2000、2300 rpm时,在柴油比例为80%、榛子油比例为10%、芝麻油比例为10%的混合燃料下,各SFC分别为0.279882、0.288938、0.281213时,燃油消耗更为稳定。
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引用次数: 4
GRAIN REFINEMENT TECHNIQUES TO REDUCE BIODEGRADATION RATE OF MAGNESIUM ALLOY AS A POTENTIAL BIODEGRADABLE IMPLANT MATERIAL: A REVIEW 晶粒细化技术降低镁合金作为一种潜在的生物降解植入材料的生物降解率:综述
Pub Date : 2017-12-30 DOI: 10.30870/VANOS.V2I2.2923
N. Qosim, Silmina Adzhani
As a lightweight metal with mechanical properties similar to natural bone, magnesium-based material has been gaining wide popularity. However, the applications are seriously limited due to the excessively rapid degradation rate in the physiological environment, causing the magnesium to degrade faster than the complete rehabilitation of the bone itself. Grain refinement approach is currently the selected approach to obtain a lower degradation rate without adding other element that might be harmful to human body. This paper studies the possibility of reducing biodegradation rate of a biodegradable through reviewing various studies on grain refinement through hot deformation and rapid solidification.
镁基材料作为一种具有与天然骨相似的力学性能的轻质金属,已经得到了广泛的应用。然而,由于镁在生理环境中的降解速度过快,导致镁的降解速度快于骨本身的完全修复,其应用受到严重限制。为了在不添加其他可能对人体有害的元素的情况下获得较低的降解率,颗粒细化方法是目前选择的方法。本文通过对热变形和快速凝固细化晶粒的各种研究综述,探讨了降低可生物降解材料生物降解速率的可能性。
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引用次数: 2
期刊
Vanos: Journal of Mechanical Engineering Education
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