Pub Date : 2024-09-06DOI: 10.1016/j.pmatsci.2024.101372
Qian Gao, Baozhong Lü, Feng Peng
Organic room-temperature phosphorescence (RTP) materials have garnered extensive attention owing to their long-lived excited states, low cost, good processability, and promising applications in domains such as anti-counterfeiting and information encryption, afterglow displays, biological imaging, and sensing. However, most current organic RTP materials are derived from artificial phosphors and petroleum-based polymers, hindering their practical applications owing to issues such as complicated synthesis and purification procedures, poor colour tunability, and lack of renewability and sustainability. Fortunately, the conversion of natural polysaccharides to RTP materials can address the issues. In this review, we summarize the recent advancements in natural polysaccharide-based RTP materials, including their design principles, underlying mechanisms, advanced luminescence characteristics, and potential applications. Special emphasis is placed on representative natural polysaccharide-based RTP systems exhibiting remarkable properties rarely observed in artificial phosphors. The discussion also focuses on intrinsic structure–performance relationships and outlines key challenges and perspectives for future development in this intriguing field. Overall, this review aims to detail guidelines and provide inspiration for the development of eco-friendly polysaccharide-based RTP materials, shedding new light on the high-value utilization of natural polysaccharides.
{"title":"Natural polysaccharide-based room-temperature phosphorescence materials: Designs, properties, and applications","authors":"Qian Gao, Baozhong Lü, Feng Peng","doi":"10.1016/j.pmatsci.2024.101372","DOIUrl":"10.1016/j.pmatsci.2024.101372","url":null,"abstract":"<div><p>Organic room-temperature phosphorescence (RTP) materials have garnered extensive attention owing to their long-lived excited states, low cost, good processability, and promising applications in domains such as anti-counterfeiting and information encryption, afterglow displays, biological imaging, and sensing. However, most current organic RTP materials are derived from artificial phosphors and petroleum-based polymers, hindering their practical applications owing to issues such as complicated synthesis and purification procedures, poor colour tunability, and lack of renewability and sustainability. Fortunately, the conversion of natural polysaccharides to RTP materials can address the issues. In this review, we summarize the recent advancements in natural polysaccharide-based RTP materials, including their design principles, underlying mechanisms, advanced luminescence characteristics, and potential applications. Special emphasis is placed on representative natural polysaccharide-based RTP systems exhibiting remarkable properties rarely observed in artificial phosphors. The discussion also focuses on intrinsic structure–performance relationships and outlines key challenges and perspectives for future development in this intriguing field. Overall, this review aims to detail guidelines and provide inspiration for the development of eco-friendly polysaccharide-based RTP materials, shedding new light on the high-value utilization of natural polysaccharides.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"148 ","pages":"Article 101372"},"PeriodicalIF":33.6,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142172442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The physics of alloy solidification during additive manufacturing (AM) in methods such as laser powder bed fusion (LPBF), electron beam powder bed fusion (EPBF), and laser directed energy deposition (LDED) is distinct due to the combination of (a) the rapid solidification conditions that often prevail in AM, (b) adjoining scan tracks that result in the overlap of the adjacent melt pools, and (c) layer-wise fabrication that causes the pre-deposited layer to influence the subsequent layer’s microstructural evolution. The complex interplay between these and each alloy’s distinct solidification characteristics results in a wide spectrum of hierarchical microstructures that span multiple length scales, with diverse grain morphologies and non-equilibrium phases. Consequently, a detailed understanding of the solidification phenomena that occur during LPBF, EPBF, and LDED is necessary for controlling the microstructural evolution, which ensures repeatable and predictable mechanical response of the built part and, hence, structural reliability of it in service. Keeping this in view, substantial efforts have been made to develop a detailed understanding of the solidification during AM of alloys, which are summarised in this review. From the local interfacial equilibrium applicable to a range of rapid solidification conditions to non-equilibrium conditions that prevail during ultra-fast solidification are reviewed. Numerical efforts ranging from the atomic scale to the macro-scale have been reviewed to highlight the phenomena of dislocation evolution, grain growth, and phase formation during solidification. Specific challenges, such as solidification cracking in non-weldable alloys and porosity-cracking dilemmas, are discussed. Unique opportunities for tailoring microstructures, such as in-situ alloying, are presented.
在激光粉末床熔融 (LPBF)、电子束粉末床熔融 (EPBF) 和激光定向能沉积 (LDED) 等增材制造 (AM) 方法中,合金凝固的物理过程是独特的,这是因为:(a) 在 AM 中经常出现的快速凝固条件;(b) 相邻扫描轨迹导致相邻熔池重叠;(c) 分层制造导致预沉积层影响后续层的微结构演变。这些因素之间复杂的相互作用以及每种合金独特的凝固特性,形成了跨越多个长度尺度、具有不同晶粒形态和非平衡相的广泛的分层微观结构。因此,有必要详细了解 LPBF、EPBF 和 LDED 过程中发生的凝固现象,以控制微观结构的演变,从而确保制造出的零件具有可重复和可预测的机械响应,进而保证其在使用中的结构可靠性。有鉴于此,人们已经做出了大量努力,以详细了解合金在 AM 期间的凝固过程,本综述对此进行了总结。从适用于一系列快速凝固条件的局部界面平衡,到超快速凝固过程中普遍存在的非平衡条件,都进行了综述。综述了从原子尺度到宏观尺度的数值工作,以突出凝固过程中的位错演变、晶粒生长和相形成现象。还讨论了一些具体挑战,如不可焊接合金的凝固开裂和孔隙率-开裂难题。此外,还介绍了原位合金化等定制微结构的独特机会。
{"title":"Solidification in metal additive manufacturing: challenges, solutions, and opportunities","authors":"Shubham Chandra , Jayaraj Radhakrishnan , Sheng Huang , Siyuan Wei , Upadrasta Ramamurty","doi":"10.1016/j.pmatsci.2024.101361","DOIUrl":"10.1016/j.pmatsci.2024.101361","url":null,"abstract":"<div><div>The physics of alloy solidification during additive manufacturing (AM) in methods such as laser powder bed fusion (LPBF), electron beam powder bed fusion (EPBF), and laser directed energy deposition (LDED) is distinct due to the combination of (a) the rapid solidification conditions that often prevail in AM, (b) adjoining scan tracks that result in the overlap of the adjacent melt pools, and (c) layer-wise fabrication that causes the pre-deposited layer to influence the subsequent layer’s microstructural evolution. The complex interplay between these and each alloy’s distinct solidification characteristics results in a wide spectrum of hierarchical microstructures that span multiple length scales, with diverse grain morphologies and non-equilibrium phases. Consequently, a detailed understanding of the solidification phenomena that occur during LPBF, EPBF, and LDED is necessary for controlling the microstructural evolution, which ensures repeatable and predictable mechanical response of the built part and, hence, structural reliability of it in service. Keeping this in view, substantial efforts have been made to develop a detailed understanding of the solidification during AM of alloys, which are summarised in this review. From the local interfacial equilibrium applicable to a range of rapid solidification conditions to non-equilibrium conditions that prevail during ultra-fast solidification are reviewed. Numerical efforts ranging from the atomic scale to the macro-scale have been reviewed to highlight the phenomena of dislocation evolution, grain growth, and phase formation during solidification. Specific challenges, such as solidification cracking in non-weldable alloys and porosity-cracking dilemmas, are discussed. Unique opportunities for tailoring microstructures, such as in-situ alloying, are presented.</div></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"148 ","pages":"Article 101361"},"PeriodicalIF":33.6,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142358801","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-30DOI: 10.1016/j.pmatsci.2024.101359
Terrence Wenga , Digby D. Macdonald , Wenchao Ma
Corrosion is a serious problem, which reduces the efficiency and lifespan of various technologies, such as thermal power plants, aviation, nuclear reactors, etc. It starts from the interactions of corrosive species with alloys to various subsequent processes, such as oxide-formation, growth, and delamination, void and crevices-formation, etc., which all have different lengths and time-spans. Resolving such a problem requires a complete understanding of these processes, necessitating multi-scale computational modeling (MSCM). Available literature focuses mainly on single aspects of corrosion, such as the adsorption of corrosive agents on alloy or cracking, which requires the application of single computational modeling (SCM). Applying SCM is inadequate for addressing and describing some essential corrosion processes as spatial and temporal scales increase, as well as designing corrosion-resistant alloys, which also requires MSCM to couple various properties along their hierarchical structures. Thus, this paper critically and comprehensively reviews the MSCM of high-temperature corrosion and its control. The structure–property relationships during alloy design were discussed. Also, challenges and hot spots for further research directions were identified. We foresee that, in the future, there will be wide applications of MSCM to uncover the hitherto unknown corrosion processes, and alloys will be designed from atomic/molecular structures. Hence, this review paper will provide several computational options for corrosion investigation and connecting alloy structures to properties during alloy designing.
{"title":"Multi-scale computational study of high-temperature corrosion and the design of corrosion-resistant alloys","authors":"Terrence Wenga , Digby D. Macdonald , Wenchao Ma","doi":"10.1016/j.pmatsci.2024.101359","DOIUrl":"10.1016/j.pmatsci.2024.101359","url":null,"abstract":"<div><p>Corrosion is a serious problem, which reduces the efficiency and lifespan of various technologies, such as thermal power plants, aviation, nuclear reactors, etc. It starts from the interactions of corrosive species with alloys to various subsequent processes, such as oxide-formation, growth, and delamination, void and crevices-formation, etc., which all have different lengths and time-spans. Resolving such a problem requires a complete understanding of these processes, necessitating multi-scale computational modeling (MSCM). Available literature focuses mainly on single aspects of corrosion, such as the adsorption of corrosive agents on alloy or cracking, which requires the application of single computational modeling (SCM). Applying SCM is inadequate for addressing and describing some essential corrosion processes as spatial and temporal scales increase, as well as designing corrosion-resistant alloys, which also requires MSCM to couple various properties along their hierarchical structures. Thus, this paper critically and comprehensively reviews the MSCM of high-temperature corrosion and its control. The structure–property relationships during alloy design were discussed. Also, challenges and hot spots for further research directions were identified. We foresee that, in the future, there will be wide applications of MSCM to uncover the hitherto unknown corrosion processes, and alloys will be designed from atomic/molecular structures. Hence, this review paper will provide several computational options for corrosion investigation and connecting alloy structures to properties during alloy designing.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"148 ","pages":"Article 101359"},"PeriodicalIF":33.6,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142148748","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-30DOI: 10.1016/j.pmatsci.2024.101358
Chengchun Zhang , Lin Wang , Colin R. Crick , Yao Lu
Fluid manipulation behavior is crucial for the survival of various living organisms and industrial applications. However, traditional techniques are no longer sufficient due to advancements in technology and increasing demands of modern life and industry. To enhance flexibility and practicality, scientists have explored the use of external conditions and stimuli to achieve intelligent control over liquid. Intelligent liquid manipulation strategies based on bio-inspired wettability structure surfaces appear to be an innovative and promising direction. This paper presents a systematic review of current research on intelligent manipulation of liquids using bionic wettability structure surfaces. The initial section of this paper outlines relevant theoretical basis of liquid wetting, transport, and droplet bouncing. Subsequently, the intelligent manipulation strategies of liquid on different bionic wettability structure surfaces under various external stimuli are reviewed. Furthermore, intelligent control of underwater oil droplets and bubbles is also discussed. Then, typical preparation techniques of bionic wettability structure surfaces are presented. Lastly, the limitations and prospects of intelligent liquid manipulation techniques for bionic wettability structure surfaces are discussed. The objective of this paper is to explore the progress of intelligent liquid manipulation on bionic wetting structure surfaces, and to provide guidance for designing effective intelligent liquid manipulation structures.
{"title":"Intelligent manipulation of liquids through the bio-inspired structuring of materials","authors":"Chengchun Zhang , Lin Wang , Colin R. Crick , Yao Lu","doi":"10.1016/j.pmatsci.2024.101358","DOIUrl":"10.1016/j.pmatsci.2024.101358","url":null,"abstract":"<div><p>Fluid manipulation behavior is crucial for the survival of various living organisms and industrial applications. However, traditional techniques are no longer sufficient due to advancements in technology and increasing demands of modern life and industry. To enhance flexibility and practicality, scientists have explored the use of external conditions and stimuli to achieve intelligent control over liquid. Intelligent liquid manipulation strategies based on bio-inspired wettability structure surfaces appear to be an innovative and promising direction. This paper presents a systematic review of current research on intelligent manipulation of liquids using bionic wettability structure surfaces. The initial section of this paper outlines relevant theoretical basis of liquid wetting, transport, and droplet bouncing. Subsequently, the intelligent manipulation strategies of liquid on different bionic wettability structure surfaces under various external stimuli are reviewed. Furthermore, intelligent control of underwater oil droplets and bubbles is also discussed. Then, typical preparation techniques of bionic wettability structure surfaces are presented. Lastly, the limitations and prospects of intelligent liquid manipulation techniques for bionic wettability structure surfaces are discussed. The objective of this paper is to explore the progress of intelligent liquid manipulation on bionic wetting structure surfaces, and to provide guidance for designing effective intelligent liquid manipulation structures.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"147 ","pages":"Article 101358"},"PeriodicalIF":33.6,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0079642524001270/pdfft?md5=955c3a53f08702041a14d189d8f3337c&pid=1-s2.0-S0079642524001270-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142117379","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-30DOI: 10.1016/j.pmatsci.2024.101360
Jia Li , Tao Guan , Zixi Zhang , Yu-Tong Fu , Fang-Liang Guo , Pei Huang , Zheling Li , Yuan-Qing Li , Shao-Yun Fu
Polymer composites have progressively found applications in sectors such as automotive, aerospace and energy storage. Their high performance can be mainly attributed to their compositions (e.g. the types of fillers and matrices) and structures (e.g. the orientation and dimension of fillers). Filler orientation has long been a crucial subject for the composite community. While the emerging discontinuous fillers offer new attributes to the next generation composites and new composite manufacturing techniques such as additive manufacturing, their orientation, however, has been much less understood and controlled as compared to that of the continuous fillers, mainly due to their small scales. Focusing on the role of filler orientation in the processing-structure–property relationships of polymer composites, the present Review critically discusses recent progress on the modelling, characterization, control and applications of the orientation of discontinuous fillers, with the advantages and disadvantages of the representative approaches analyzed. Their correlations are revealed under a proposed theoretical framework based on the rotational degree of freedom and translational degree of freedom of the fillers. Some selection criteria are proposed to guide future selection of composite manufacturing techniques for customized filler orientation. Finally, unaddressed fundamental issues and future perspectives on research and development in this field are highlighted.
{"title":"Orientation of discontinuous fillers in polymer composites: modelling, characterization, control and applications","authors":"Jia Li , Tao Guan , Zixi Zhang , Yu-Tong Fu , Fang-Liang Guo , Pei Huang , Zheling Li , Yuan-Qing Li , Shao-Yun Fu","doi":"10.1016/j.pmatsci.2024.101360","DOIUrl":"10.1016/j.pmatsci.2024.101360","url":null,"abstract":"<div><p>Polymer composites have progressively found applications in sectors such as automotive, aerospace and energy storage. Their high performance can be mainly attributed to their compositions (e.g. the types of fillers and matrices) and structures (e.g. the orientation and dimension of fillers). Filler orientation has long been a crucial subject for the composite community. While the emerging discontinuous fillers offer new attributes to the next generation composites and new composite manufacturing techniques such as additive manufacturing, their orientation, however, has been much less understood and controlled as compared to that of the continuous fillers, mainly due to their small scales. Focusing on the role of filler orientation in the processing-structure–property relationships of polymer composites, the present Review critically discusses recent progress on the modelling, characterization, control and applications of the orientation of discontinuous fillers, with the advantages and disadvantages of the representative approaches analyzed. Their correlations are revealed under a proposed theoretical framework based on the rotational degree of freedom and translational degree of freedom of the fillers. Some selection criteria are proposed to guide future selection of composite manufacturing techniques for customized filler orientation. Finally, unaddressed fundamental issues and future perspectives on research and development in this field are highlighted.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"148 ","pages":"Article 101360"},"PeriodicalIF":33.6,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142162627","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-27DOI: 10.1016/j.pmatsci.2024.101356
Shiyi Zeng , Gaigai Duan , Ruizhi Yu , Qin Qin , Shuijian He , Shaohua Jiang , Haoqi Yang , Xiaoshuai Han , Jingquan Han , Bao Yu Xia
Zinc-air batteries (ZABs) hold immense promise for energy storage due to their potential advantages over existing technologies in terms of electrochemical performance, cost, and safety. Nevertheless, the commercialization of ZABs is still limited by the slow cathode reaction, especially the oxygen reduction reaction (ORR) during discharge and the oxygen evolution reaction (OER) during charging. In the region of the triphase catalyst/electrolyte/gas interface that is decisive for the performance of ZABs, the low utilization of catalytic sites and the lack of oxygen transfer efficiency are the key constraints on the enhancement of performance. Recent advancements have aimed to address these interfacial limitations through innovative microstructure and bioinspired engineering approaches. This review delves into these latest developments, investigating interfacial issues at both the microscopic and mesoscopic levels. Furthermore, we explore the development of a comprehensive theory–structure–function relationship based on the triphase interface, encompassing in-depth understanding, structural considerations, and microenvironmental modulation. Finally, this review identifies the principal challenges, potential opportunities, and prospective avenues for the regulation of triphase interfaces. This review discusses established strategies and promising research directions aimed at further improving the performance of ZABs with the aim of advancing the commercialization of ZABs and paving the way toward clean and sustainable energy storage solutions.
{"title":"Microstructure and bionic engineering of triphase reaction interface for zinc-air batteries","authors":"Shiyi Zeng , Gaigai Duan , Ruizhi Yu , Qin Qin , Shuijian He , Shaohua Jiang , Haoqi Yang , Xiaoshuai Han , Jingquan Han , Bao Yu Xia","doi":"10.1016/j.pmatsci.2024.101356","DOIUrl":"10.1016/j.pmatsci.2024.101356","url":null,"abstract":"<div><p>Zinc-air batteries (ZABs) hold immense promise for energy storage due to their potential advantages over existing technologies in terms of electrochemical performance, cost, and safety. Nevertheless, the commercialization of ZABs is still limited by the slow cathode reaction, especially the oxygen reduction reaction (ORR) during discharge and the oxygen evolution reaction (OER) during charging. In the region of the triphase catalyst/electrolyte/gas interface that is decisive for the performance of ZABs, the low utilization of catalytic sites and the lack of oxygen transfer efficiency are the key constraints on the enhancement of performance. Recent advancements have aimed to address these interfacial limitations through innovative microstructure and bioinspired engineering approaches. This review delves into these latest developments, investigating interfacial issues at both the microscopic and mesoscopic levels. Furthermore, we explore the development of a comprehensive theory–structure–function relationship based on the triphase interface, encompassing in-depth understanding, structural considerations, and microenvironmental modulation. Finally, this review identifies the principal challenges, potential opportunities, and prospective avenues for the regulation of triphase interfaces. This review discusses established strategies and promising research directions aimed at further improving the performance of ZABs with the aim of advancing the commercialization of ZABs and paving the way toward clean and sustainable energy storage solutions.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"147 ","pages":"Article 101356"},"PeriodicalIF":33.6,"publicationDate":"2024-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0079642524001257/pdfft?md5=bce59c46a0417d2354b3175a438174b1&pid=1-s2.0-S0079642524001257-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142095596","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-25DOI: 10.1016/j.pmatsci.2024.101357
Ivan Aiza , Chiara Baldi , Federico Matías de la Vega , Sara Sebastiani , Niccolò Enrico Veronese , Mohammad Yousefi , Mohammad Hossein Mosallanejad , Erfan Maleki , Mario Guagliano , Luca Iuliano , Abdollah Saboori , Sara Bagherifard
In Additive Manufacturing (AM), parts are normally fabricated along the direction perpendicular to the build plate. However, the main axis of the part may differ from this direction, leading to the concept of “build orientation” that is an essential aspect in Design for AM (DfAM). Build orientation defines the required support structures, that in turn affects build time, material waste, and part’s surface and mechanical properties. The present paper reviews the literature, focusing on the most utilized Powder Bed Fusion (PBF) techniques in metal AM. The findings are categorized based on properties affected by build orientation. First, manufacturability, geometrical accuracy, surface roughness, and porosity are reviewed. Then microstructural analysis, mechanical properties such as hardness, tensile strength, fatigue strength and fracture toughness are explored, followed by wear and corrosion properties. Consistent attention is given to studies describing the effects of build orientation on efficiency and applicability of post-processing techniques. Critical discussion of results highlights build orientation as a major factor to be considered in design and evaluation of PBF. In addition, prospects for the field are outlined, including the necessity of creating DfAM guidelines regarding build orientation, for which the current work is intended to serve as a starting point.
在快速成型制造(AM)中,零件通常沿着垂直于构建板的方向制造。然而,零件的主轴可能与此方向不同,这就产生了 "构建方向 "的概念,它是 AM 设计(DfAM)的一个重要方面。构建方向决定了所需的支撑结构,进而影响构建时间、材料浪费以及零件的表面和机械性能。本文回顾了相关文献,重点介绍了金属自动成型中最常用的粉末床融合(PBF)技术。研究结果根据受构建方向影响的属性进行了分类。首先,回顾了可制造性、几何精度、表面粗糙度和孔隙率。然后是微观结构分析、机械性能(如硬度、拉伸强度、疲劳强度和断裂韧性),最后是磨损和腐蚀性能。研究始终关注构建方向对后处理技术的效率和适用性的影响。对研究结果的批判性讨论强调了建造方向是设计和评估 PBF 时需要考虑的一个主要因素。此外,还概述了该领域的发展前景,包括制定有关建造方向的 DfAM 准则的必要性,目前的工作旨在将其作为一个起点。
{"title":"Effects of build orientation and inclined features on physical, microstructural and mechanical properties of powder bed fusion additively manufactured metallic parts","authors":"Ivan Aiza , Chiara Baldi , Federico Matías de la Vega , Sara Sebastiani , Niccolò Enrico Veronese , Mohammad Yousefi , Mohammad Hossein Mosallanejad , Erfan Maleki , Mario Guagliano , Luca Iuliano , Abdollah Saboori , Sara Bagherifard","doi":"10.1016/j.pmatsci.2024.101357","DOIUrl":"10.1016/j.pmatsci.2024.101357","url":null,"abstract":"<div><p>In Additive Manufacturing (AM), parts are normally fabricated along the direction perpendicular to the build plate. However, the main axis of the part may differ from this direction, leading to the concept of “build orientation” that is an essential aspect in Design for AM (DfAM). Build orientation defines the required support structures, that in turn affects build time, material waste, and part’s surface and mechanical properties. The present paper reviews the literature, focusing on the most utilized Powder Bed Fusion (PBF) techniques in metal AM. The findings are categorized based on properties affected by build orientation. First, manufacturability, geometrical accuracy, surface roughness, and porosity are reviewed. Then microstructural analysis, mechanical properties such as hardness, tensile strength, fatigue strength and fracture toughness are explored, followed by wear and corrosion properties. Consistent attention is given to studies describing the effects of build orientation on efficiency and applicability of post-processing techniques. Critical discussion of results highlights build orientation as a major factor to be considered in design and evaluation of PBF. In addition, prospects for the field are outlined, including the necessity of creating DfAM guidelines regarding build orientation, for which the current work is intended to serve as a starting point.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"147 ","pages":"Article 101357"},"PeriodicalIF":33.6,"publicationDate":"2024-08-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0079642524001269/pdfft?md5=9b5a35fbacc3e9e2bee4b955974debdd&pid=1-s2.0-S0079642524001269-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142088557","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-21DOI: 10.1016/j.pmatsci.2024.101355
Fangyuan Zhao , Mingzhu Liu , Hui Guo , Yao Wang , Yuqi Zhang , Mingxin He , Zhongyu Cai
Stimuli-responsive hydrogels are smart three-dimensional materials containing a huge amount of water, which can respond to different stimuli. Typical polymeric hydrogels can be designed for a range of stimuli at low cost. However, polymeric hydrogels are less capable of sensing specific biological stimuli or biomolecules owing to the lack of specificity, which led to emerging hydrogels using proteins, peptides, aptamers and so on. In this paper, we outline the recent progress made in the fast-growing field of protein/peptide-based stimuli-responsive hydrogels. Specially, an emphasis is given to the protein/peptide-based hydrogels fabricated by different building blocks, namely, helix self-assemblies, β-sheet and β-hairpin self-assemblies, protein/peptide incorporating active domains, protein/peptide monomers, and their unique structures and properties. The latest development of stimuli-responsive protein/peptide-based hydrogels in physical, chemical and biological sensor applications are then reviewed. Finally, we discuss the challenges and envision future development of biomacromolecular hydrogels and their potential applications.
{"title":"Stimuli-responsive hydrogels based on protein/peptide and their sensing applications","authors":"Fangyuan Zhao , Mingzhu Liu , Hui Guo , Yao Wang , Yuqi Zhang , Mingxin He , Zhongyu Cai","doi":"10.1016/j.pmatsci.2024.101355","DOIUrl":"10.1016/j.pmatsci.2024.101355","url":null,"abstract":"<div><div>Stimuli-responsive hydrogels are smart three-dimensional materials containing a huge amount of water, which can respond to different stimuli. Typical polymeric hydrogels can be designed for a range of stimuli at low cost. However, polymeric hydrogels are less capable of sensing specific biological stimuli or biomolecules owing to the lack of specificity, which led to emerging hydrogels using proteins, peptides, aptamers and so on. In this paper, we outline the recent progress made in the fast-growing field of protein/peptide-based stimuli-responsive hydrogels. Specially, an emphasis is given to the protein/peptide-based hydrogels fabricated by different building blocks, namely, helix self-assemblies, β-sheet and β-hairpin self-assemblies, protein/peptide incorporating active domains, protein/peptide monomers, and their unique structures and properties. The latest development of stimuli-responsive protein/peptide-based hydrogels in physical, chemical and biological sensor applications are then reviewed. Finally, we discuss the challenges and envision future development of biomacromolecular hydrogels and their potential applications.</div></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"148 ","pages":"Article 101355"},"PeriodicalIF":33.6,"publicationDate":"2024-08-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142326779","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-19DOI: 10.1016/j.pmatsci.2024.101354
Zongying Fu , Yun Lu , Guofang Wu , Long Bai , Daniel Barker-Rothschild , Jianxiong Lyu , Shouxin Liu , Orlando J. Rojas
The typical strength of wood makes it suitable as a structural material. Under load, natural wood exhibits a small strain within the elastic range. Such elasticity is associated with fast recovery materials, which hold relevance to applications that include piezoelectric sensors and actuators, bionic systems, soft robots and artificial muscles. Any progress to advance such advanced functions requires control on the hierarchical structure of wood as well as the multiscale and multicomponent interactions affecting its elasticity and compressibility. Herein, we review the key structural features, from the molecular to the macroscopic levels, that define wood elasticity and compressibility. They relate to the assembly pattern of wood’s lignocellulosic components, corresponding helical arrangement in the cell wall, and the anisotropy that controls the elastic and compression properties. We summarize the research progress achieved so far in the area, exploring the origins and feasible routes to modulate wood compressibility. Finally, we provide critical perspective on future impact of the area along with new applications of wood-based structures that take advantages of their latent elasticity.
{"title":"Wood elasticity and compressible wood-based materials: Functional design and applications","authors":"Zongying Fu , Yun Lu , Guofang Wu , Long Bai , Daniel Barker-Rothschild , Jianxiong Lyu , Shouxin Liu , Orlando J. Rojas","doi":"10.1016/j.pmatsci.2024.101354","DOIUrl":"10.1016/j.pmatsci.2024.101354","url":null,"abstract":"<div><p>The typical strength of wood makes it suitable as a structural material. Under load, natural wood exhibits a small strain within the elastic range. Such elasticity is associated with fast recovery materials, which hold relevance to applications that include piezoelectric sensors and actuators, bionic systems, soft robots and artificial muscles. Any progress to advance such advanced functions requires control on the hierarchical structure of wood as well as the multiscale and multicomponent interactions affecting its elasticity and compressibility. Herein, we review the key structural features, from the molecular to the macroscopic levels, that define wood elasticity and compressibility. They relate to the assembly pattern of wood’s lignocellulosic components, corresponding helical arrangement in the cell wall, and the anisotropy that controls the elastic and compression properties. We summarize the research progress achieved so far in the area, exploring the origins and feasible routes to modulate wood compressibility. Finally, we provide critical perspective on future impact of the area along with new applications of wood-based structures that take advantages of their latent elasticity.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"147 ","pages":"Article 101354"},"PeriodicalIF":33.6,"publicationDate":"2024-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0079642524001233/pdfft?md5=6970964b05aea30c6f02b4120d770e9c&pid=1-s2.0-S0079642524001233-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142089652","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-14DOI: 10.1016/j.pmatsci.2024.101352
Asif Hayat , Hamid Ali , Zeeshan Ajmal , Ahmad Alshammari , Majed M. Alghamdi , Adel A. El-Zahhar , Naif Almuqati , Muhammad Sohail , Ahmed M. Abu-Dief , Shaukat Khan , Yas Al-Hadeethi , Mohd Zahid Ansari , Yasin Orooji
Covalent triazine frameworks (CTFs) are an innovative type of porous organic material (POP) that has distinctive features, such as an aromatic CN linkages (triazine unit) with the lack of any sort of weaker bonding. Specifically, the strong aromatic covalent bond provide CTFs with a substantial degree of chemical stability and a significant amount of nitrogen, making them valuable for several functional purposes and the fascinating heteroatoms impact. CTFs are exhibiting favorable attributes including synthesis variety, stability, non-toxic, simple organic composition, and improved organized structure. CTFs possess distinct characteristics which render them very suitable for a variety of functions, such as gas purification and retention, energy conservation, photocatalysis, and heterogeneous catalytic processes. According to existing research, CTFs may be categorized into two types: amorphous and crystalline CTFs. After 2008, many synthesis technique have been proposed, including an ionothermal trimerization approach, an approach mediated by phosphorus pentoxide (P2O5) techniques that utilize amidine polycondensation, a technique mediated by super acids, and a technique based on Friedel-Crafts reactions. This review intends to provide a concise overview of the latest advancements in CTFs, including innovative synthesis techniques, geometries, properties, morphologies, functionalization and key parameters which significantly affect their photocatalytic performance. This review demonstrates several approaches for optimizing the morphological band structure, separation of charge particles, and transmission using distinct chemical and physical engineering techniques. The focus has been on improving and optimizing the efficiency of certain applications, such as photocatalytic hydrogen evolution, photocatalytic oxygen evolution, and photocatalytic overall water splitting. This study illustrates the complexity of the processes behind these photocatalytic reactions, providing valuable knowledge to address existing obstacles and pave the way for future advancements.
{"title":"Emerging breakthroughs in covalent triazine frameworks: From fundamentals towards photocatalytic water splitting and challenges","authors":"Asif Hayat , Hamid Ali , Zeeshan Ajmal , Ahmad Alshammari , Majed M. Alghamdi , Adel A. El-Zahhar , Naif Almuqati , Muhammad Sohail , Ahmed M. Abu-Dief , Shaukat Khan , Yas Al-Hadeethi , Mohd Zahid Ansari , Yasin Orooji","doi":"10.1016/j.pmatsci.2024.101352","DOIUrl":"10.1016/j.pmatsci.2024.101352","url":null,"abstract":"<div><p>Covalent triazine frameworks (CTFs) are an innovative type of porous organic material (POP) that has distinctive features, such as an aromatic C<img>N linkages (triazine unit) with the lack of any sort of weaker bonding. Specifically, the strong aromatic covalent bond provide CTFs with a substantial degree of chemical stability and a significant amount of nitrogen, making them valuable for several functional purposes and the fascinating heteroatoms impact. CTFs are exhibiting favorable attributes including synthesis variety, stability, non-toxic, simple organic composition, and improved organized structure. CTFs possess distinct characteristics which render them very suitable for a variety of functions, such as gas purification and retention, energy conservation, photocatalysis, and heterogeneous catalytic processes. According to existing research, CTFs may be categorized into two types: amorphous and crystalline CTFs. After 2008, many synthesis technique have been proposed, including an ionothermal trimerization approach, an approach mediated by phosphorus pentoxide (P<sub>2</sub>O<sub>5</sub>) techniques that utilize amidine polycondensation, a technique mediated by super acids, and a technique based on Friedel-Crafts reactions. This review intends to provide a concise overview of the latest advancements in CTFs, including innovative synthesis techniques, geometries, properties, morphologies, functionalization and key parameters which significantly affect their photocatalytic performance. This review demonstrates several approaches for optimizing the morphological band structure, separation of charge particles, and transmission using distinct chemical and physical engineering techniques. The focus has been on improving and optimizing the efficiency of certain applications, such as photocatalytic hydrogen evolution, photocatalytic oxygen evolution, and photocatalytic overall water splitting. This study illustrates the complexity of the processes behind these photocatalytic reactions, providing valuable knowledge to address existing obstacles and pave the way for future advancements.</p></div>","PeriodicalId":411,"journal":{"name":"Progress in Materials Science","volume":"147 ","pages":"Article 101352"},"PeriodicalIF":33.6,"publicationDate":"2024-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S007964252400121X/pdfft?md5=d12d7d0f0438287a57776980ef3a98b1&pid=1-s2.0-S007964252400121X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142044410","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}