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Polytronic 2005 - 5th International Conference on Polymers and Adhesives in Microelectronics and Photonics最新文献

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Numerical Approach to Characterization of Thermally Conductive Adhesives 导热胶粘剂表征的数值方法
T. Falat, A. Wymyslowski, J. Kolbe
Thermally conductive adhesives are one of the major concerns of the contemporary micro-electronics. They are especially important in application where the effective heat dissipation is the key factor for reliability issues. Currently there is a lot of ongoing research in order to improve the basic thermal property of adhesives, which is mainly heat conductance. According to the literature data the heat conductance can vary from 0.1 up to 60 W/m·K. It depends on the filler material and its content and configuration but also on thermo-mechanical properties of matrix. Numerical simulation becomes nowadays an inevitable tool for rapid non-destructive and low-cost experiments. The basic problem of numerical experiments is accuracy. Nevertheless the error can be minimized by combining the numerical and traditional experiments. This can be achieved by means of partial validation of numerical results by traditional experiments or by precise and appropriate material properties measurement. In fact, the above approach was applied in current work in order to simulate the influence of curing temperature and time on the thermal conductance of polymers. Thermally conductive adhesives belong to polymer materials. In order to apply numerical simulation it is required to have an appropriate description of the thermal and mechanical behavior of polymers. Most often polymers are described by cure dependent or independent linear viscoelastic model [3, 5]. Having this model, which in fact can be measured experimentally, it is possible to simulate the stress and strain field caused by polymer curing and shrinkage phenomena and finally assess the thermal conductance accordingly.
导热胶粘剂是当代微电子技术的主要关注点之一。它们在有效散热是可靠性问题的关键因素的应用中尤为重要。目前,为了改善胶粘剂的基本热性能,主要是导热性能,人们正在进行大量的研究。根据文献数据,导热系数可以在0.1到60 W/m·K之间变化。它不仅取决于填充材料及其含量和结构,还取决于基体的热机械性能。数值模拟已成为快速、无损、低成本实验的必然工具。数值实验的基本问题是精度。然而,通过数值实验和传统实验相结合,可以使误差最小化。这可以通过传统实验对数值结果的部分验证或通过精确和适当的材料性能测量来实现。实际上,在目前的工作中,为了模拟固化温度和固化时间对聚合物导热性的影响,采用了上述方法。导热胶黏剂属于高分子材料。为了应用数值模拟,需要对聚合物的热学和力学行为有一个适当的描述。大多数情况下,聚合物被描述为依赖于固化或独立的线性粘弹性模型[3,5]。有了这个模型,实际上可以通过实验测量,就可以模拟聚合物固化和收缩现象引起的应力和应变场,并据此评估导热系数。
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引用次数: 8
Organic Semiconductors Providing New Solutions for Future Medical Implants 有机半导体为未来的医疗植入物提供新的解决方案
M. Schwarz, J. Buddefeld, V. Ortmann
Although implantable medical microsystems like painkillers, deep brain stimulators and the promising cochlear implants, have reached a high degree of reliability and usability for the patient, the implementation of neural stimulators with hundreds or thousands of microelectrodes still suffers by the interconnection problem between the electrode array and the electronic stimulator device. A mechanically flexible interconnection of all electrodes of a large 2D-electrode array to a monolithically integrated stimulator/recorder device is almost impossible, since the integrated circuit can only be attached using either bumps or bonds. In this contribution, the usage of organic semiconductors for the implementation of an addressable active stimulator cell is proposed to overcome these limitations. This stimulator electronic can be fabricated either with printable long chain organic semiconductors or, as described here, with short chain semiconductors (oligomers) like pentacene. The mechanical flexibility of arbitrarily sized and shaped 2D multicontact array is completely preserved, if this flexible semiconductor electronic is interlaced between the electrode rows and columns.
尽管诸如止痛药、深部脑刺激器和前景光明的人工耳蜗等植入式医疗微系统已经达到了高度的可靠性和可用性,但具有数百或数千个微电极的神经刺激器的实施仍然受到电极阵列与电子刺激装置之间互连问题的困扰。将大型2d电极阵列的所有电极机械灵活地连接到单片集成刺激器/记录器设备上几乎是不可能的,因为集成电路只能使用凸起或键连接。在这一贡献,使用有机半导体的实现一个可寻址的有源刺激细胞是为了克服这些限制。这种电子刺激器既可以用可打印的长链有机半导体制造,也可以用短链半导体(低聚物)如并五苯制造。如果将这种柔性半导体电子器件穿插在电极行和列之间,则可以完全保留任意尺寸和形状的二维多接触阵列的机械灵活性。
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引用次数: 1
Development of Aqueous Colloidal Dispersions of Ladder-Type Polymers for Applications in Organic Field Effect Transistors 阶梯型聚合物水胶体分散体在有机场效应晶体管中的应用
D. Sainova, S. Janietz, A. Wedel
The development of organic semiconductors is an important and challenging topic of the modern microelectronics since they can be applied as active layers in devices combining the advantages of easy processing, low weight, mechanical flexibility and ability of properties-tuning by structural modifications. A spectacular example for these attractive properties are the organic field effect transistors (OFETs) which are highly important components and recently have been a subject to a significant technological development. Particularly attractive candidates for OFET-applications are the semiconducting polymers due to their simple, low-cost solution processing, at low temperatures that enable large-area deposition on broad range of substrates. Typically, the reports of the semiconducting polymers, as of most organic materials, discuss unipolar charge transport. The result are devices, that can operate either in p- or n-channel regime, based on charge transport of holes or electrons, respectively. However the availability of both charge transport types is necessary for the realisation of numerous important logic elements, such as p-n junction structures, bipolar transistors and complementary circuits. The research attention so far has been oriented predominantly towards the p-type semiconducting polymers. As a result a significant progress has been marked with the achievement of field-effect mobilities of up to 0.05-0.1 cm2/V[unk]s as reported for the regioregular poly(3-hexylthiophene) (P3HT) [1]. The n-type semiconducting polymers remain, however, markedly less developed. The reasons are, probably, the lower environmental stability and the higher susceptibility of the negative charge carriers to the presence of defect and impurities [2,3].
有机半导体具有加工简单、重量轻、机械柔韧性强、结构调整能力强等优点,可作为器件的有源层,因此有机半导体的发展是现代微电子领域的重要课题。这些吸引人的特性的一个引人注目的例子是有机场效应晶体管(ofet),它是非常重要的组件,最近已经成为一个重大技术发展的主题。半导体聚合物由于其简单,低成本的溶液处理,在低温下可以在广泛的衬底上大面积沉积,因此对ofet应用特别有吸引力。通常,半导体聚合物的报告,如大多数有机材料,讨论单极电荷传输。结果是,这些器件可以分别基于空穴或电子的电荷输运,在p通道或n通道状态下工作。然而,两种电荷输运类型的可用性对于实现许多重要的逻辑元件是必要的,例如pn结结构,双极晶体管和互补电路。目前的研究重点主要集中在p型半导体聚合物上。因此,区域规则聚(3-己基噻吩)(P3HT)[1]的场效应迁移率高达0.05-0.1 cm2/V[unk]s,这标志着取得了重大进展。然而,n型半导体聚合物仍然明显欠发达。其原因可能是环境稳定性较低,负电荷载流子对缺陷和杂质的敏感性较高[2,3]。
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引用次数: 0
Polymer Overmoulding for Microfluidic Device Packaging and System Integration 微流控器件封装与系统集成的聚合物复模
D. P. Webb, C. C. Hsu, D. Hutt, Neil Hopkinson, Paul P. Conway, P. Palmer
Packaging of microfluidics receives relatively little academic attention, and most published work concerns the facilitation of prototyping rather than schemes suitable for volume production. A new packaging method for microfluidic devices is proposed, of polymer overmoulding to form a fluidic manifold integrated with the device in a single step. The anticipated advantages of the proposed method of packaging are ease of assembly and low part count, making it suitable for low cost, high volume manufacturing. The work reported here is an investigation into the fundamental materials and process issues determining the feasibility of the proposed packaging method.
微流体的封装受到相对较少的学术关注,大多数发表的工作都是关于原型的简化,而不是适合批量生产的方案。提出了一种新的微流控器件封装方法,即聚合物复模一次性形成与器件集成的流控流形。所提出的封装方法的预期优点是易于组装和低零件数量,使其适合低成本,大批量制造。这里报告的工作是对确定拟议包装方法可行性的基本材料和工艺问题的调查。
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引用次数: 3
Characterization of moisture sensor based on printed Carbon-Zinc energy cell 基于印刷碳锌能源电池的水分传感器特性研究
H. Nilsson, J. Sidén, T. Unander, T. Olsson, P. Jonsson, A. Koptioug, M. Gulliksson
In this work we present a simple printed moisture sensor fabricated using electronic inks on a multilayer paper structure. The sensor is based on a Carbon-Zinc type energy cell and provides power to a readout electronic circuit when activated by moisture. The sensors are based on a number of our filed patents according to which the sensor is used for both event detection and as a power source for the processing electronics. Typical applications are moisture and leakage detection in buildings, water pipe lines, smart packages and health care systems such as smart incontinence sensors. As the detector is triggered, it powers up an electronic circuit (polymer based or silicon based) that starts communication with the alarm server. In the simplest systems a sound or a light alarm is started to alert the user. In this work we present a characterization of some critical parameters of the sensor such as power driving capability, linearity, internal memory effects and saturation. In addition, we examine a specific application, when sensor is used as defrosting alarm for surveillance of frozen articles during transport.
在这项工作中,我们提出了一种简单的印刷湿度传感器,使用电子墨水在多层纸结构上制造。该传感器基于碳锌型能量电池,当被湿气激活时为读出电子电路供电。这些传感器基于我们提交的多项专利,根据这些专利,传感器既可用于事件检测,也可作为处理电子设备的电源。典型的应用是建筑物中的水分和泄漏检测,水管,智能包装和医疗保健系统,如智能失禁传感器。当探测器被触发时,它启动一个电子电路(聚合物基或硅基),开始与报警服务器通信。在最简单的系统中,声音或光警报开始提醒用户。在这项工作中,我们提出了传感器的一些关键参数的表征,如功率驱动能力,线性度,内存效应和饱和度。此外,我们研究了一个特定的应用,当传感器被用作除霜警报,以监视运输过程中的冷冻物品。
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引用次数: 3
Reliability aspects of electronics packaging technology using conductive adhesives 使用导电粘合剂的电子封装技术的可靠性方面
J. Liu, X. Lu, Liqiang Cao
Conductive adhesive technology for electronics packaging and interconnect application has significantly been developed during the last decades. It is time to make a summary of what has been done in this field. The present paper reviews the technology development, especially from the reliability point of view. It is pointed that conductive adhesives are now widely used in many applications and the reliability data and models have been developed to a large extent for conductive adhesives in various applications.
在过去的几十年里,用于电子封装和互连应用的导电胶粘剂技术得到了显著的发展。现在是总结在这一领域所做的工作的时候了。本文综述了该技术的发展,特别是从可靠性的角度。指出导电胶粘剂目前在许多应用领域得到了广泛的应用,并且在很大程度上建立了导电胶粘剂在各种应用领域的可靠性数据和模型。
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引用次数: 0
Lead-free Assembly Defects in Plastic Ball Grid Array Packages 塑料球栅阵列封装中的无铅组装缺陷
S. Ganesan, Geunwoo Kim, Ji Wu, M. Pecht, J. Felba
Printed circuit boards were assembled at Jabil's San Jose facility using their qualified surface mount assembly processes. The assembly involved lead-free plastic ball grid array (PBGA) packages (256 I/O) soldered to FR4 and polyimide printed circuit boards. The maximum peak lead-free reflow temperature measured at a PBGA location was 246°C. After the lead-free reflow, the assemblies exhibited solder joint defects. The three defect modes were bridges, oversized solder joints, and insufficient solder joints; in some cases these all occurred within a single PBGA. This was not expected because the PBGAs were rated as moisture sensitivity level 3 (MSL 3) and the floor life restrictions were followed as per JEDEC 020C. This paper discusses the details of the defect phenomenon and the failure analysis, and also proposes the failure mechanism based on modeling and materials characterization data. Based on this study, recommendations are provided to prevent the occurrence of the assembly defects.
印刷电路板在Jabil的圣何塞工厂使用其合格的表面贴装组装工艺组装。组装涉及无铅塑料球栅阵列(PBGA)封装(256 I/O)焊接到FR4和聚酰亚胺印刷电路板。在PBGA位置测得的无铅回流温度最高峰值为246℃。无铅回流后,组件出现焊点缺陷。三种缺陷模式分别为桥接、超大焊点和不足焊点;在某些情况下,这些都发生在一个PBGA内。这是意料之外的,因为PBGAs被评为3级湿敏感性(MSL 3),并且地板寿命限制遵循JEDEC 020C。本文详细讨论了缺陷现象和失效分析,并提出了基于模型和材料表征数据的失效机理。在此基础上,提出了防止装配缺陷发生的建议。
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引用次数: 6
Effects of Printed Circuit Board Materials on Lead-free Interconnect Durability 印刷电路板材料对无铅互连耐久性的影响
H. Qi, S. Ganesan, Ji Wu, M. Pecht, P. Matkowski, J. Felba
This study investigates the effects of printed circuit board (PCB) material on interconnect durability of lead free assemblies. The assemblies involve soldering various packages (array and peripheral) on to FR4, high glass transition temperature (Tg) FR4 and Polyimide (PI) printed circuit boards using Sn3Ag0.5Cu solder alloy. The glass transition temperature of these materials ranges from 130°C to 230°C. Thermomechanical properties, such as elastic modulus and thermal expansion coefficients, of the board materials vary considerably. These properties have a direct impact on the interconnect durability. In this paper, thermomechanical properties are experimentally determined and used for solder joint durability simulation. Two kinds of environmental loadings are simulated: temperature cycling and random vibration loading. The results show that PI board provides a better solder joint durability than FR4 and high TgFR4 under temperature cycling conditions. PI assembly has better durability than FR4 assembly under random vibration. The paper also presents the effect of temperature on the vibration response of the FR4 printed circuit board assemblies. The understanding of these changes can contribute to the study on interconnect durability under combined temperature cycling and vibration loading conditions.
本研究探讨印刷电路板(PCB)材料对无铅组件互连耐久性的影响。这些组件包括将各种封装(阵列和外围设备)焊接到FR4、高玻璃化转变温度(Tg) FR4和使用Sn3Ag0.5Cu焊料合金的聚酰亚胺(PI)印刷电路板上。这些材料的玻璃化转变温度范围从130℃到230℃。热机械性能,如弹性模量和热膨胀系数,板材料的变化很大。这些特性对互连的耐久性有直接的影响。本文通过实验确定了焊点的热力学性能,并将其用于焊点耐久性模拟。模拟了两种环境载荷:温度循环和随机振动载荷。结果表明,在温度循环条件下,PI板比FR4和高TgFR4具有更好的焊点耐久性。PI组件在随机振动下的耐久性优于FR4组件。本文还讨论了温度对FR4印刷电路板组件振动响应的影响。了解这些变化有助于研究温度循环和振动复合载荷条件下互连体的耐久性。
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引用次数: 33
Selection criteria of press-materials and packaging conditions for power electron devices 电力电子器件压制材料和封装条件选择标准
V. Baranov, V. Emelyanov, A. F. Kerentsev, D. Anufriev
Some design and technological restrictions of using known press-materials and packaging methods within package technology of power electron devices in the epoxy molded housings of ISOWATT-218 type have been examined. The results of experimental research of the device hermetic condition after their testing at high temperatures and humidity have been described. It is shown that a value of the housing thermal resistance for a certain press-material depends on process conditions, in particular depends on a velocity of the press-material injection into a form through founding channels. It has been discovered that the bigger diaphragm diameter (leading to increasing the velocity of the press-material injection into all parts of a press-form) leads to increase of the value of RT. Dependencies have a nonlinear character. The level of RTvalue depends on a press-material type. The conditions of packaging process with RTvalues of 2,5 - 3 °C / W have been founded for the press-materials MG-40F and EME 596. Decrease of an anti-adhesive grease that contains in the Russian press-material of MEP-5T type as well as the press-tablets prior heating exclusion leads to better quality of the plastic housing process formation.
研究了ISOWATT-218型环氧模压外壳中电力电子器件封装技术中使用已知压制材料和封装方法的设计和工艺限制。介绍了在高温、高湿条件下对该装置密封状态的实验研究结果。结果表明,某一压制材料的壳体热阻值取决于工艺条件,特别是取决于压制材料通过铸造通道注入成形的速度。研究发现,膜片直径越大(导致压料注射到压型各部分的速度增加),rt值也随之增加。RTvalue的水平取决于压料类型。为压制材料MG-40F和EME 596建立了rt2、5 ~ 3°C / W的封装条件。减少俄罗斯MEP-5T型压片材料中含有的抗粘脂,以及压片在加热前的排除,可以提高塑料外壳工艺形成的质量。
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引用次数: 1
High Surface Planarity Die Bonding of Large Optical Chips 大型光学芯片的高表面平面度模具键合
U. Kunzelmann, M. Wagner, H. Schenk, H. Lakner
Analog Spatial Light Modulators (ASLM) are highly specialised MOEMS devices, which, in our case, are used as programmable mask in extremely high-resolution DUV mask writing systems. Resolution, precision, contrast and optical uniformity of the mask patterns produced by this new type of mask writers depend on the local and global planarity as well as on the optical contrast of the ASLM devices [1]. Definition, measurement and calculation of the global flatness (GF) of the active area of one-mega pixel ASLM devices, developed and fabricated at the Fraunhofer IPMS in Dresden, is described and applied for the investigations of parameters influencing the chip planarity. Parameters of an adhesive chip bonding technique have been varied and optimised with respect to improved GF. In particular, the influence of the die bonding layers printed on the die attach was investigated. Additionally, an approach based on ultraprecision micro-milling of a sacrificial layer deposited on the die attaches to improve its planarity and thus the GF of the die-bonded chip has been successfully performed.
模拟空间光调制器(ASLM)是高度专业化的MOEMS设备,在我们的案例中,它被用作极高分辨率DUV掩模写入系统中的可编程掩模。这种新型掩模书写器产生的掩模图案的分辨率、精度、对比度和光学均匀性取决于ASLM器件的局部和全局平面度以及光学对比度[1]。描述了在德累斯顿Fraunhofer IPMS开发和制造的百万像素ASLM器件的有源区域整体平面度(GF)的定义、测量和计算,并将其应用于影响芯片平面度的参数的研究。针对改进的GF,对粘接芯片粘接技术的参数进行了变化和优化。特别研究了模具粘接层对模具附着力的影响。此外,采用超精密微铣削方法对沉积在模具附着层上的牺牲层进行加工,提高了牺牲层的平面度,从而成功地实现了模键合芯片的GF。
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引用次数: 1
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Polytronic 2005 - 5th International Conference on Polymers and Adhesives in Microelectronics and Photonics
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