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The DSP concentrate sinter-leach process for aluminium and sodium recovery 2: leaching behaviour 用于铝和钠回收的DSP精矿烧结浸出工艺2:浸出行为
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-08 DOI: 10.1080/25726641.2020.1791681
H. Hodge, P. Hayes, W. Hawker, J. Vaughan
ABSTRACT The novel Sandy DSP Sinter-Leach process provides a lower energy intensity method for the recovery of sodium and aluminium lost to bauxite residue. The present study is an investigation into the leaching unit of this process. Two different sinter products designed to simulate major sintering process options were leached. Leaching temperature and time were varied for both feed materials and it was found that reductive sintering yielded a product with the highest leachability under all conditions. Higher concentrations of Ca2Fe2O5 in the sinter product was linked to deleterious side reactions in leaching, which significantly reduced the aluminium recovery. A set of chemical reactions are proposed to describe the leaching step and strategies to mitigate the side reactions are discussed.
新型的砂式DSP烧结浸出工艺为回收铝土矿渣中损失的钠和铝提供了一种低能量强度的方法。本文对该工艺的浸出单元进行了研究。设计了两种不同的烧结产品来模拟主要的烧结工艺选择。两种原料的浸出温度和浸出时间不同,发现在所有条件下还原烧结产生的产品浸出率最高。烧结产物中较高浓度的Ca2Fe2O5与浸出过程中的有害副反应有关,这大大降低了铝的回收率。提出了一组化学反应来描述浸出步骤,并讨论了减轻副反应的策略。
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引用次数: 1
The effect of sulfur dioxide partial pressure on gas-slag-matte-tridymite equilibria in the Cu-Fe-O-S-Si system at 1200°C 二氧化硫分压对1200°C Cu-Fe-O-S-Si体系中气-渣-锍-鳞铁矿平衡的影响
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-02 DOI: 10.1080/25726641.2020.1786658
A. Fallah-Mehrjardi, T. Hidayat, P. Hayes, E. Jak
ABSTRACT The gas-slag-matte-tridymite equilibria in the Cu–Fe–O–S–Si system at 1200°C have been experimentally studied. An improved experimental technique was used, which includes high temperature equilibration of sulfide-oxide mixtures on silica substrates at p(SO2) = 0.6 atm, preservation of the equilibrium phases by rapid quenching, and direct compositional analysis of the phases using microanalysis techniques. The new data have enabled the effects of sulfur dioxide partial pressure between 0.1 and 0.6 atm on the equilibria to be accurately determined. Whilst, for a given matte grade, the dissolved copper in slag is not sensitive to sulfur dioxide partial pressure, the Fe/SiO2 in slag in equilibrium with tridymite was found to increase with increasing p(SO2). This latter observation has implications for fluxing practice in industrial copper smelting operations.
实验研究了Cu-Fe-O-S-Si体系在1200℃时的气-渣-冰-钇平衡。采用了一种改进的实验技术,包括在p(SO2) = 0.6 atm下对二氧化硅衬底上的硫化物-氧化物混合物进行高温平衡,通过快速淬火保存平衡相,并使用微量分析技术对相进行直接成分分析。新的数据使得二氧化硫分压在0.1和0.6大气压之间对平衡的影响能够被精确地确定。同时,对于给定的磨砂品位,熔渣中溶解的铜对二氧化硫分压不敏感,而随着p(SO2)的增加,熔渣中与钇铝石平衡的Fe/SiO2含量增加。后一种观察结果对工业铜冶炼作业中的助熔剂实践具有影响。
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引用次数: 0
The influence of temperature and matte grade on gas-slag-matte-tridymite equilibria in the Cu-Fe-O-S-Si system at p (SO2) = 0.25 atm 温度和锍品位对Cu-Fe-O-S-Si系磷(SO2)下气渣-锍-鳞石英平衡的影响 = 0.25大气压
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-02 DOI: 10.1080/25726641.2020.1786657
A. Fallah-Mehrjardi, T. Hidayat, P. Hayes, E. Jak
ABSTRACT Experimental measurements have been made of the compositions of slag, matte and tridymite phases in chemical equilibrium in the Cu-Fe-O-S-Si system at 1300°C, p(SO2) = 0.25 atm and selected oxygen partial pressures. The high temperature equilibration experiments were conducted using silica substrates under controlled CO-CO2-SO2-Ar gas atmospheres. The resulting phases obtained from the equilibrations were retained at room temperature through rapid quenching of the samples. The condensed phase compositions from the equilibrium experiments were measured by Electron Probe X-ray Microanalysis (EPMA). The data obtained in the present study, combined with those from previous studies, have enabled the liquidus slag temperature to be accurately described as a function of Fe/SiO2 ratio at p(SO2) = 0.25 atm for temperatures between 1200 and 1300oC and mattes containing from ∼44 to ∼ 78 wt pct Cu.
摘要对Cu-Fe-O-S-Si体系在1300°C,p(SO2)下处于化学平衡状态的炉渣、锍和鳞石英相的组成进行了实验测量 = 0.25大气压和选定的氧分压。高温平衡实验是在受控的CO-CO2-SO2-Ar气体气氛下使用二氧化硅衬底进行的。通过样品的快速淬火,将平衡得到的相保留在室温下。通过电子探针X射线微分析(EPMA)测量来自平衡实验的凝聚相组成。本研究中获得的数据与先前研究的数据相结合,使液相线炉渣温度能够准确地描述为p(SO2)下Fe/SiO2比率的函数 = 0.25大气压,适用于温度在1200和1300摄氏度之间,且含有~44至~78重量百分比铜的床垫。
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引用次数: 0
Characterisation of Biooxidation Feed and Products for Improved Understanding of Biooxidation and Gold Extraction Performance 生物氧化饲料和产品的表征,以提高对生物氧化和提金性能的理解
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-05-15 DOI: 10.11648/J.IJMPEM.20200502.11
G. Ofori-Sarpong, A. Adam, Richard Komla Asamoah, R. Amankwah
This paper presents a study on characterisation of refractory ore, biooxidation feed and product, and cyanidation tailings with the aim of understanding the causes of excessive continuous frothing, incomplete sulphide oxidation, high reagent consumption, high cyanidation residues and low overall recovery as encountered in biooxidation of refractory ores. Techniques involving carbon and sulphur speciation, Quantitative X-Ray Diffraction (QXRD), Scanning Electron Microscopy (SEM) and Optical Microscopy (OM) were used to characterise the ore samples, flotation concentrate (BIOX® feed), biooxidised product (BIOX® CIL Feed) and cyanidation tailings (BIOX® CIL Tails) from a biooxidation plant. The main minerals present in the ore were quartz (45%), chlorites (21%), plagioclase feldspar (13%), dolomite (5%), pyrite (2%) and mica group (2%). The flotation concentrate recorded 18% mica, and this was responsible for excessive frothing in the biooxidation circuit as confirmed by the QXRD analysis. The carry-over froth to the CIL circuit led to short-circuiting of poorly leached material into the cyanidation tailings, resulting in high cyanidation residues. Secondary refractory minerals; gypsum and jarosite, which were observed in the biooxidation product by the QXRD, have the potential to coat unreacted sulphide particles, leading to incomplete sulphide oxidation as observed here. Partially oxidised sulphides led to high consumption of reagents such as oxygen and cyanide during cyanidation. Gypsum and jarosite also encapsulated gold particles as observed in the BSED analysis. Coated gold particles had reduced access to lixiviants during the subsequent cyanidation process, leading to high leach residues. The biooxidised product (BIOX® CIL Feed) also recorded a high organic carbon content of 6.67, while analysis by BSED revealed the presence of graphitic carbon and coatings on gold surfaces; an indicator for high preg-robbing activities during cyanidation of the concentrate. Preg-robbing indices of 64.4% and 72.7% were recorded for the flotation concentrate (BIOX® feed) and BIOX® CIL feed respectively. The overarching effect of all the observations is a decrease in overall gold recovery.
本文对难选矿石、生物氧化原料和产品、氰化尾矿的特性进行了研究,旨在了解难选矿石生物氧化过程中出现的连续起泡过多、硫化物氧化不完全、试剂消耗高、氰化残留物高和总回收率低的原因。采用碳和硫形态、定量x射线衍射(QXRD)、扫描电镜(SEM)和光学显微镜(OM)等技术对来自生物氧化厂的矿石样品、浮选精矿(BIOX®饲料)、生物氧化产物(BIOX®CIL饲料)和氰化尾矿(BIOX®CIL Tails)进行了表征。矿石中主要矿物为石英(45%)、绿泥石(21%)、斜长石(13%)、白云石(5%)、黄铁矿(2%)和云母群(2%)。浮选精矿中含有18%的云母,QXRD分析证实,这是导致生物氧化回路中出现过多泡沫的原因。进入CIL回路的结转泡沫导致浸出不良的物料短路进入氰化尾矿,导致氰化残留物高。次生难选矿物;通过QXRD在生物氧化产物中观察到的石膏和黄钾铁矾有可能包裹未反应的硫化物颗粒,导致不完全硫化物氧化。部分氧化的硫化物导致在氰化过程中大量消耗试剂,如氧和氰化物。在BSED分析中观察到,石膏和黄钾铁矾也包覆了金颗粒。在随后的氰化过程中,包覆的金颗粒与浸出剂的接触减少,导致浸出残留物高。生物氧化产物(BIOX®CIL Feed)也记录了6.67的高有机碳含量,而BSED分析显示,在金表面存在石墨碳和涂层;精矿氰化过程中高抢孕活性的指标。浮选精矿(BIOX®饲料)和BIOX®CIL饲料的剥胎率分别为64.4%和72.7%。所有观察结果的总体影响是总体黄金回收率的下降。
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引用次数: 4
Geochronology of Two Mafic Intrusions in Funing, Yunnan: Implications for Its Relationships with Carlin-like Gold Mineralization 云南阜宁两个基性侵入体的年代学及其与卡林型金矿化的关系
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-04-08 DOI: 10.11648/J.IJMPEM.20200501.12
Pi Qiaohui, Wei Chaowen, Yu Huidong, Lu Di Lu Di
The relationship between mafic intrusion and gold deposits has always received substantial attention. Based on the petrography, mineralogy, and chronology of two mafic intrusion suites exposed in the Funing area, we found that the mafic intrusion suites have closely relationship with gold mineralization. The 255±4.9-Ma U-Pb age of the early mafic intrusion suite is much older than the 218.9±6.4-Ma (MSWD=1.2) U-Pb age of the late mafic intrusion suite. Based on previous studies on former gold mines in the area, it is believed that early mafic intrusion suite appears to have contributed to the early hydrothermal enrichment of gold deposits through the action of water-rock, together with atmospheric precipitation and stratigraphic water. Due to favorable structural conditions during the Indosinian tectonic period, the late basic rock not only extracted metallogenic materials from the stratum but also acted as an important heat source for the metallogenic fluid circulation and mineralization, together with superposed mineralization of frequent tectonic activities on early deposits, finally forming into ore deposits in favorable structures. Therefore, we believe that the mafic intrusion suite in the late period of the region are closely related to the gold mineralization in the region, and it can be used as a prospecting mark for gold deposits in the area.
镁铁质侵入体与金矿床之间的关系一直备受关注。通过对阜宁地区两套镁铁质侵入岩套的岩石学、矿物学和年代学研究,发现镁铁质侵入体套与金矿化关系密切。早期镁铁质侵入岩套的255±4.9-Ma U-Pb年龄远大于晚期镁铁质侵入体套的218.9±6.4-Ma(MSWD=1.2)U-Pb年龄。根据先前对该地区以前金矿的研究,认为早期镁铁质侵入岩套似乎通过水岩的作用,以及大气降水和地层水,对金矿床的早期热液富集做出了贡献。由于印支构造期有利的构造条件,晚期基性岩不仅从地层中提取了成矿物质,而且是成矿流体循环和成矿的重要热源,加上早期矿床频繁的构造活动叠加成矿作用,最终形成有利构造的矿床。因此,我们认为该地区晚期的镁铁质侵入岩套与该地区的金矿化密切相关,可以作为该地区金矿的找矿标志。
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引用次数: 0
Agglomeration of Iron Ores 铁矿石的结块
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-04-06 DOI: 10.1080/25726641.2020.1734379
R. Holmes
It was a pleasure to review the book Agglomeration of Iron Ores written by Dr Ram Pravesh Bhagat. He has over 38 years research experience in iron ore beneficiation and agglomeration in India, work...
很高兴回顾Ram Pravesh Bhagat博士撰写的《铁矿石的凝聚》一书。他在印度拥有超过38年的铁矿石选矿和选矿研究经验,工作。。。
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引用次数: 1
The simulation-based analysis of the resource efficiency of the circular economy – the enabling role of metallurgical infrastructure 基于仿真的循环经济资源效率分析——冶金基础设施的赋能作用
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-04-02 DOI: 10.1080/25726641.2019.1685243
N. Bartie, A. Abadías Llamas, M. Heibeck, M. Fröhling, O. Volkova, M. Reuter
ABSTRACT Process metallurgy is a key enabler and the heart of the Circular Economy (CE). This paper shows the state-of-the-art approach to understanding the resource efficiency of very large-scale CE systems. Process simulation permits system-wide exergy analysis also linked to environmental footprinting. It is shown that digital twins of large CE systems can be created and their resource efficiencies quantified. This approach provides the basis for detailed estimation of financial expenditures as well as high-impact CE system innovation. The cadmium telluride (CdTe) photovoltaic technology life cycle, which brings several metal infrastructures into play, is studied. The results show that considerable work remains to optimise the CdTe system. Low exergy efficiencies resulting specifically from energy-intensive processes highlight areas with the greatest renewables-based improvement potential. This detail sheds light on the true performance of the CE and the inconvenient truth that it cannot be fully realised but only driven to its thermodynamic limits.
过程冶金是循环经济(CE)的关键推动者和核心。本文展示了最先进的方法来理解非常大规模的CE系统的资源效率。过程模拟允许系统范围的火用分析,也与环境足迹相关。结果表明,可以创建大型CE系统的数字孪生,并对其资源效率进行量化。这种方法为财务支出的详细估计以及高影响的CE系统创新提供了基础。研究了碲化镉(CdTe)光伏技术生命周期中多种金属基础设施的作用。结果表明,优化CdTe系统还有大量的工作要做。能源密集型工艺导致的低能源效率突出了具有最大可再生能源改进潜力的领域。这一细节揭示了CE的真实性能和难以忽视的事实,即它不能完全实现,而只能被驱动到其热力学极限。
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引用次数: 16
Themed issue on ‘Modelling of mineral beneficiation and metallurgical processes’ 主题为“矿物选矿及冶金过程模拟”
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-04-02 DOI: 10.1080/25726641.2020.1721964
S. Seetharaman
Wikipedia defines scientific modelling as ‘a scientific activity, the aim of which is to make a particular part or feature of the world easier to understand, define, quantify, visualise or simulate...
维基百科将科学建模定义为“一种科学活动,其目的是使世界的特定部分或特征更容易理解、定义、量化、可视化或模拟。。。
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引用次数: 0
Crystal Structure Imperfection of LiFePO4 Synthesized Through Solid-state Reaction: An XRD Overview 固相反应合成LiFePO4晶体结构缺陷:XRD综述
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-04-01 DOI: 10.11648/J.IJMPEM.20200501.11
I. Purawiardi, C. Ratri
Solid-state reaction is one of some methods to synthesize LiFePO4 powder. However, the post-synthesis crystal structure was found to be imperfect, probably caused by the imperfection of the phospho-olivine structure. This study aimed to investigate the cause of its imperfection. A LiFePO4 powder synthesized via solid-state reaction path was used as a case study sample for this study. XRD characterization was done to investigate it. Orthorhombic crystal structure was found to be a perfect fit for this sample using precise lattice parameter analysis, as shown by the linear regression equation result. Further analysis was performed using Rietveld refinement method to pinpoint the actual coordinates of Li, Fe, P, and O atoms. The result shows that solid-state reaction can produce an order of orthorhombic crystal structure which constructed by ordered Li atoms arrangement. On the other hands, there is a disordered phospho-olivine structure due to the imperfection of the occupation of Fe, P, and O atoms. These disorders were found through analysis of anomalous peaks on the Rietveld refinement result when compared with PDF database. Loss of (200) plane was caused by imperfect occupation of O atoms, while imperfect occupation of Fe and P atoms leads to new (200) plane of FeP4 phase which has a monoclinic crystal structure.
固态反应是合成LiFePO4粉末的一种方法。然而,合成后的晶体结构被发现是不完美的,可能是由磷橄榄石结构的缺陷引起的。本研究旨在探讨其不完善的原因。采用固态反应路线合成的LiFePO4粉末作为本研究的案例研究样品。对其进行了XRD表征。通过精确的晶格参数分析,正交晶体结构非常适合该样品,线性回归方程结果表明。使用Rietveld精化方法进行进一步分析,以精确定位Li、Fe、P和O原子的实际坐标。结果表明,固态反应可以产生由有序的Li原子排列构成的正交晶体结构。另一方面,由于Fe、P和O原子的不完全占据,存在无序的磷橄榄石结构。当与PDF数据库进行比较时,通过对Rietveld精化结果上的异常峰值的分析发现了这些紊乱。(200)平面的损失是由O原子的不完全占据引起的,而Fe和P原子的不完美占据导致FeP4相的新的(200)面,其具有单斜晶体结构。
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引用次数: 0
Numerical modelling of blast furnace – Evolution and recent trends 高炉数值模拟的发展和最新趋势
IF 1.2 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-03-23 DOI: 10.1080/25726641.2020.1733357
P. Abhale, N. Viswanathan, H. Saxén
ABSTRACT In a journey of centuries, the ironmaking blast furnace has gone through many technological changes, which made it a fit-for-purpose till today. However, for the first time in history, its existence is being challenged by other iron making processes, due to its high carbon footprint compared to others. Many researchers are working on adapting the existing blast furnace process to meet the new challenges. Modelling has played a crucial role in new adaptations of the process. The present review has been dedicated to historical developments of blast furnace modelling. The models are broadly classified into comprehensive, zone-specific, and data-driven models. The comprehensive models are further classified into lumped models, 1-D, 2-D and 3-D steady state and transient models, and CFD-DEM models. For the purpose of brevity, the zone-specific models are exemplified by burden distribution models only. Finally, developments in data-driven models are discussed, before some general conclusions are presented.
摘要在几个世纪的历程中,炼铁高炉经历了许多技术变革,使其成为一种适用于今天的高炉。然而,与其他炼铁工艺相比,由于其碳足迹高,其存在在历史上首次受到其他炼铁工艺的挑战。许多研究人员正在对现有的高炉工艺进行改造,以应对新的挑战。建模在过程的新调整中发挥了至关重要的作用。本综述致力于高炉建模的历史发展。这些模型大致分为综合模型、分区模型和数据驱动模型。综合模型进一步分为集总模型、一维、二维和三维稳态和瞬态模型以及CFD-DEM模型。为简洁起见,仅以负荷分布模型举例说明了特定区域的模型。最后,在给出一些一般性结论之前,讨论了数据驱动模型的发展。
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引用次数: 20
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Mineral Processing and Extractive Metallurgy-Transactions of the Institutions of Mining and Metallurgy
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