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Study of Intraclass Correlation Coefficient Method in a Measurement System 测量系统中类内相关系数法的研究
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.54
Juan Ignacio Ruiz-Guerrero, Manuel Darío Hernández-Ripalda, S. Echeverría-Villagómez, Moisés Tapia-Esquivias
There is the uncertainty of knowing with certainty the quality and appropriateness of the data obtained by a measurement; variation, bias, and calibration are some of the factors affecting the measurement systems, so the purpose of analyzing these systems is to ensure the validity of the results. This project involves measurement systems that have a need to get real results, i.e. that these systems try to determine the variation of the measurement, based on the equipment, piece, or the change of person and different measurements generated by the same person. The data are a representation of the process. The reliability of the collection of data must be ensured before doing any capability study, statistical process control (SPC). Without a validated measurement system, you can reach erroneous conclusions and act on the process the wrong way. It is therefore necessary to ensure that the variation is not of the measurement system used. Regarding the repeatability and reproducibility studies, one of the main actors is the automotive organization, AIAG (Automotive Industry Action Group), backed by their acceptance of the measurement system in a number of distinct categories. This is contradicted by Donald J. Wheeler who proposes a methodology using the intraclass correlation coefficient for correct measurement study. He references errors and inconsistencies in the AIAG method, with which measurement studies have been performed for many years. On this basis, the methods comparison study is performed. The Comparison of methods developed through simulations to study measurement from similar data, and using estimates, confidence intervals are created in order to compare the different results and determine if any of the methodologies are more likely to generate a correct measurement study.
不确定性存在于确定地知道测量所得数据的质量和适当性;偏差、偏差和校准是影响测量系统的一些因素,因此分析这些系统的目的是确保结果的有效性。该项目涉及需要获得真实结果的测量系统,即这些系统试图根据设备、部件或人员的变化以及同一个人产生的不同测量结果确定测量结果的变化。数据是过程的表示。在进行任何能力研究、统计过程控制(SPC)之前,必须确保数据收集的可靠性。如果没有经过验证的测量系统,您可能会得出错误的结论,并以错误的方式处理过程。因此,有必要确保这种变化不是由所使用的测量系统引起的。关于可重复性和再现性研究,主要参与者之一是汽车组织AIAG(汽车工业行动小组),他们接受了许多不同类别的测量系统。这与Donald J. Wheeler提出的使用类内相关系数进行正确测量研究的方法相矛盾。他引用了AIAG方法中的错误和不一致之处,这种方法已经进行了多年的测量研究。在此基础上,进行了方法比较研究。通过模拟来研究类似数据的测量方法的比较,使用估计,创建置信区间,以便比较不同的结果,并确定是否有任何方法更有可能产生正确的测量研究。
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引用次数: 0
Industrial Metrology Engineering: educational strategy to fulfill the needs of the industry and the society 工业计量工程:满足行业和社会需求的教育策略
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.32
F. Mercader-Trejo, Luz Elena Narvaez Hernandez, Maria Guadalupe Lopez Granada, Raul Herrera Basurto
Nowadays, modern industry that designs and maintains controlled production processes necessarily involves measurements in their decision making. Metrology, the science of measurement, is present in every aspect of our daily life. In fact, we live with metrology and do not often easily recognize its presence and importance. While technology advances, the presence of Metrology is essential for assistance and support. Metrology would be unfeasible without the existence of qualified personnel in the field of measurements. Metrology education is a key factor for the development of science and technology in any country. Aware of the needs on professional training in the field of metrology, the Polytechnic University at Santa Rosa Jáuregui (UTSRJ), a public university located in the state of Queretaro in Mexico, conducted a survey on the relevance of opening a new educational program. This new program will contribute to the industrial, scientific, technological and social development of the state of Queretaro targeted to impact the rest of the country as well. This study detected the need for trained professionals in the field of metrology, productivity and quality. With the support of representatives from the academic, industrial, research and service sectors, the curriculum design of the Industrial Metrology Engineering was carried out. This new undergraduate program is an innovative and cutting edge educational option designed to satisfy the industrial and social needs which were identified.
如今,设计和维护受控生产过程的现代工业在决策过程中必然涉及测量。计量学是一门测量科学,它存在于我们日常生活的方方面面。事实上,我们与计量生活在一起,往往不容易认识到它的存在和重要性。随着技术的进步,计量学的存在对帮助和支持至关重要。没有测量领域合格人员的存在,计量是不可能的。计量教育是任何国家科学技术发展的关键因素。圣罗莎理工大学Jáuregui (UTSRJ)是位于墨西哥克雷塔罗州的一所公立大学,意识到计量领域专业培训的需求,对开设新教育项目的相关性进行了调查。这项新计划将促进克雷塔罗州的工业、科学、技术和社会发展,并影响全国其他地区。这项研究发现需要在计量、生产力和质量领域训练有素的专业人员。在学术界、工业界、研究界和服务界代表的支持下,进行了工业计量工程课程设计。这个新的本科课程是一个创新和前沿的教育选择,旨在满足已确定的工业和社会需求。
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引用次数: 0
A New Coaxial Flow Calorimeter for Accurate RF Power Measurements up to 100 Watts and 1 GHz 一种新的同轴流量量热计,用于精确测量高达100瓦和1 GHz的射频功率
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.33
A. S. Brush
Establishing traceability of RF power measurements at power levels in excess of a few watts has historically used methods that we will categorize into two major branches. One class of methods uses low-power sensors traceable through microcalorimeters operating in the milliWatt range. This class is exemplified by the power measurement technique described by Bramall [4], in which the low power sensors are used to measure the insertion loss of attenuators or couplers, which are then cascaded to provide the required attenuation or coupling factor to enable measurement of high power using low power sensors. The other major division is the direct measurement of the higher power using high power calorimeters. The basic theory and history of flow calorimeters is described well in chapter 5 of Fantom [1], and recently available commercial flow calorimeters are described in their respective user manuals [2][7].The cascaded coupler method has been refined to the point at which, for 100 Watt measurements below 1 GHz, NIST reports the ability to calibrate transfer standards with an uncertainty of 0.67% [3][8]. This uncertainty seems adequate to provide traceability for typical power sensors giving an overall uncertainty of 3% to 4% [5], but is higher than the 0.6% required to calibrate the most accurate of high-power RF sensors [6]. The method is also reported to be, “cumbersome and lengthy”[8].Commercially available calorimeters [2][7] represent that the user will obtain measurement uncertainty in the neighborhood of 1.25%. One of the referenced models claims 0.5%, but “not including load error”, which apparently does not include offset due to a leakage path. In real calibrations performed by the authors, that unit’s total error exceeded 2% of full scale. However much better results have been shown to be possible, such as by Bird[6] showing that their lab can calibrate to 0.6% when required. In the project being reported on, the authors addressed the challenge of finding as many of the sources of error in a flow calorimeter as possible, and followed up on the findings by developing new instrumentation, process automation, and heat flow to minimize error as much as possible.
在超过几瓦的功率水平上建立射频功率测量的可追溯性历来使用的方法,我们将其分为两个主要分支。一类方法使用低功率传感器,可通过工作在毫瓦范围内的微热量计跟踪。Bramall[4]描述的功率测量技术就是这类技术的例证,该技术使用低功率传感器来测量衰减器或耦合器的插入损耗,然后将衰减器或耦合器级联以提供所需的衰减或耦合因子,从而能够使用低功率传感器测量高功率。另一个主要部分是使用高功率量热计直接测量更高的功率。流量量热仪的基本理论和历史在Fantom的第5章中有很好的描述[1],最近市面上的流量量热仪在它们各自的用户手册中也有描述[2][7]。级联耦合器方法已经过改进,在1 GHz以下的100瓦测量中,NIST报告能够以0.67%的不确定度校准传输标准[3][8]。这种不确定性似乎足以为典型的功率传感器提供可追溯性,总体不确定性为3%至4%[5],但高于校准最精确的大功率射频传感器所需的0.6%[6]。该方法也被报道为“繁琐而冗长”[8]。市售量热计[2][7]表示用户将获得1.25%附近的测量不确定度。其中一个参考模型声称为0.5%,但“不包括负载误差”,这显然不包括由于泄漏路径造成的偏移。在作者进行的实际校准中,该装置的总误差超过了满量程的2%。然而,更好的结果已经被证明是可能的,例如Bird[6]表明他们的实验室可以在需要时校准到0.6%。在报告的项目中,作者解决了在流量量热计中尽可能多地找到误差来源的挑战,并通过开发新的仪器、过程自动化和热流来跟踪这些发现,以尽可能地减少误差。
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引用次数: 0
Fully Automated Thermometer Calibration System at the Standards and Calibration Laboratory (SCL) 标准及校正实验所的全自动温度计校正系统
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.40
J. Cheung
Traditionally, thermometers are calibrated by comparison with reference thermometers, such as standard platinum resistance thermometers in liquid baths. The process is time consuming and costly since an operator is required to adjust the bath temperature and take the readings of the thermometers. The Standards and Calibration Laboratory (SCL), Hong Kong Special Administrative Region recently developed a fully automated calibration system for thermometer calibration which does not require the attention of an operator. The system makes use of a computer to control the bath temperature and take the thermometer readings by using pattern recognition techniques. Optical Character Recognition (OCR) and Liquid Level Recognition (LLR) techniques are employed to take the readings of the digital and liquid-in-glass thermometers respectively. The reading process starts with taking pictures of the display of the thermometer under test by a smart video camera. The images are analyzed by Labview based programmes to find the thermometer readings. The system can be trained to recognize various display formats of the thermometers under test. The images of the display readings are retained for proof checking when a report is produced.
传统上,温度计是通过与参考温度计(如液体浴中的标准铂电阻温度计)进行比较来校准的。这个过程既耗时又昂贵,因为操作员需要调整浴槽温度并读取温度计的读数。香港特别行政区标准及校正实验所最近开发了一套完全自动化的温度计校正系统,无需操作员的注意。该系统利用计算机控制浴池温度,并采用模式识别技术获取温度计读数。采用光学字符识别(OCR)和液位识别(LLR)技术分别对数字温度计和玻璃内液温度计进行读数。读数过程从智能摄像机拍摄被测温度计的显示开始。通过基于Labview的程序对图像进行分析以找到温度计读数。通过训练,系统可以识别被测温度计的各种显示格式。当生成报告时,保留显示读数的图像以进行校核。
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引用次数: 0
Suitability of Instruments (Risk Mitigation and Measurement Quality Assurance) 工具的适宜性(降低风险和测量质量保证)
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.46
Howard Zion
“Each manufacturer shall ensure that all inspection, measuring, and test equipment, including mechanical, automated, or electronic inspection and test equipment, is suitable for its intended purposes and is capable of producing valid results.”(21 CFR 820.72).While this quote is intended for Medical Device manufacturers, the concept behind it gets to the root of good manufacturing practices for any industry with an interest in minimizing rework, scrap, recall, and/or safety problems in order to maximize profits. And everyone likes more cash. . . well, except her (as Jimmy Fallon states in the Capital One commercial). The problem is some companies don’t make the connection that the instruments that are selected and used to quantify decisions about a process or about their product may be driving one or more of the root causes of these profit pilfering penalties. We will cover different aspects of determining the suitability of instruments, including parameter, range, resolution, accuracy, process tolerances, Process Accuracy Ratio (PAR), Process Uncertainty Ratio (PUR), operator influence, storage/handling and other categories. You should expect to be able to formulate your own definition of Instrument Suitability so that you can compare it to your organization’s current definition or to help your organization develop a definition if it does not currently have one in place.
每个制造商应确保所有的检验、测量和测试设备,包括机械的、自动化的或电子的检验和测试设备,适合其预期用途,并能够产生有效的结果。(21 CFR 820.72)。虽然此报价是针对医疗器械制造商的,但其背后的概念触及了任何行业的良好生产实践的根源,这些行业都有兴趣最大限度地减少返工、报废、召回和/或安全问题,以实现利润最大化。每个人都喜欢更多的现金……好吧,除了她(正如吉米·法伦在第一资本的广告中所说)。问题是,一些公司没有意识到,被选择和用于量化流程或产品决策的工具,可能是导致这些利润窃取处罚的一个或多个根本原因。我们将涵盖确定仪器适用性的不同方面,包括参数,范围,分辨率,精度,工艺公差,工艺正确率(PAR),工艺不确定率(PUR),操作员影响,存储/处理和其他类别。你们应该期望能够制定你们自己的仪器适用性定义,以便你们可以将其与贵组织当前的定义进行比较,或者如果贵组织目前没有定义的话,可以帮助贵组织制定一个定义。
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引用次数: 0
Measuring Line Scales and Grid Plates on a Non-Vision CMM equipped with a White Light Confocal Probe 在装有白光共聚焦探头的非视觉三坐标测量机上测量线标度和栅格板
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.47
John Horwell
To explore the technical feasibility of measuring and certifying Glass Line Scales and Grid Plates on a high accuracy CMM with an integrated chromatic confocal sensor. These white light confocal sensors do not rely on back lighting, are not capable of capturing 1000’s of data points on a measured line, and have no image cleaning capability. What they do offer is a system that can calibrate artifacts up to 1000mm in length with a very low uncertainty using a measurement technique quite different than normal optical sensors.
探讨在集成彩色共聚焦传感器的高精度三坐标测量机上测量和认证玻璃线刻度和栅格板的技术可行性。这些白光共聚焦传感器不依赖于背光,不能在一条测量线上捕获1000个数据点,也没有图像清洗能力。他们所提供的是一个系统,可以校准长达1000mm的工件,其不确定度非常低,使用的测量技术与普通光学传感器完全不同。
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引用次数: 0
Further Interpretation Study on the Term of “Reference” in VIM 3 VIM 3中“参考”一词的进一步解释研究
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.43
L. Chow, Yi-Ting Chen
This paper focuses the study on different measuring (or calibration) systems during the process of metrological traceability, due to the different characteristics between the base quantity and derived quantity of the target parameter (or measurand), leading to that representation of the "measurement standard” can not be clearly and consistently made statement. The author will refer to VIM 3 (ISO / IEC Guide 99-2007) for the term of “reference”, using several practical cases of measuring (or calibration) systems related to the measurand of both base quantity and derived quantity, to further interpret and analyze such issue of metrological traceability and calibration hierarchy in terms of measurement standard. In detail, this paper discloses a newly established process for drawing the metrological traceability diagram at National Measurement Laboratory (NML, Chinese Taipei) which includes seven steps, starting from identifying the “measurand” of the expected “measurement result”, then the “reference”, which traditionally would be “measurement standard”, the “measuring system”, the measured “quantity kinds” and “quantity values” of the system, the developed “measurement model (or equation)”, finally the “reference” of the measurement result in each calibration traceable to the “measurand” of the measurement result in the previous calibration of the higher hierarchy. Such new representation of the metrological traceability diagram combines a newly mathematical approach with the conventionally schematic approach to realize the practical interpretation of “metrological traceability” to show how the unbroken calibration chain is functioning seamless and robust on each measurement system in NML.
本文主要研究在计量溯源过程中不同的测量(或校准)体系,由于目标参数(或被测物)的基量与衍生量的特性不同,导致“测量标准”的表述不能清晰一致地表述。本文将参考VIM 3 (ISO / IEC指南99-2007)中的“参考”一词,并结合几个与基础量和衍生量测量相关的测量(或校准)系统的实际案例,从测量标准的角度进一步解释和分析计量溯源性和校准层次问题。详细介绍了中国台北国家测量实验室(NML)新建立的计量溯源图绘制流程,该流程包括七个步骤,首先确定预期“测量结果”的“被测物”,然后确定“参考物”,传统上“参考物”是“测量标准”、“测量系统”、被测量的“数量种类”和系统的“量值”,制定“测量模型(或方程)”。最后,每次校准中测量结果的“参考点”可追溯到更高层次的前一次校准中测量结果的“测量点”。这种计量溯源图的新表示结合了一种新的数学方法和传统的原理图方法,实现了对“计量溯源”的实际解释,以显示在NML中,不间断的校准链如何在每个测量系统上无缝和稳健地运行。
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引用次数: 1
Simplified Methods for Calculating Uncertainties for Routine Calibrations 常规校准不确定度的简化计算方法
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.55
D. Deaver
Calculating uncertainties is one of the more time-consuming and sometimes daunting tasks for ISO/IEC 17025 accredited laboratories. However, the emphasis for laboratories, accreditation bodies and their assessor has been on the uncertainty budgets that support the laboratory's Calibration and Measurement Capability (CMC) that is summarized in its Scope of Accreditation. This is a summary of the calibrations the laboratory can perform using its best equipment, conditions and staff. It is difficult for laboratories that intend to be profitable in a competitive environment to invest as much time in the development of the uncertainties for the routine calibrations as they do for the CMCs. The loopholes that some accredited laboratories have used to avoid the effort of calculating uncertainty on a regular basis are being closed due to stricter enforcement by their accreditation bodies and more restrictive clarifying standards such as ILAC P14. This paper offers some practical advice for laboratories seeking to calculate uncertainties in an efficient way for the majority of their calibrations which are not to their tightest uncertainties.
对于ISO/IEC 17025认证的实验室来说,计算不确定度是一项更耗时,有时甚至令人望而生畏的任务。然而,实验室、认可机构及其评估人员的重点一直放在支持实验室校准和测量能力(CMC)的不确定性预算上,该不确定性预算概述在其认可范围中。这是实验室使用其最好的设备、条件和人员所能进行的校准的总结。对于打算在竞争环境中盈利的实验室来说,在常规校准的不确定度开发上投入与cmc相同的时间是困难的。由于其认可机构的执法更加严格,以及ILAC P14等更具限制性的澄清标准,一些认可实验室用来避免定期计算不确定度的漏洞正在被关闭。本文提供了一些实用的建议,为实验室寻求以有效的方式计算不确定度的大多数校准,而不是他们的最严格的不确定度。
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引用次数: 1
Calibration and Specification Considerations When Using Modular Instrumentation 使用模块化仪器时的校准和规格考虑
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.23
Michael Dobbert
Calibration and Specification Considerations When Using Modular Instrumentation. Modular instrumentation, such as PXI or AXIe modular instruments, offers significant configuration flexibility, plus interchangeability, speed, and size advantages when it comes to deploying measurement systems. However, the architecture that enables these advantages also presents unique challenges when calibrating modular instruments. Calibration often occurs outside of the use environment. For modular instrumentation, this may mean performing calibration on a module with a different chassis and its related electronics. Additionally, the module’s ambient environmental conditions depend upon chassis fan speed, the use of slot blockers and EMC filler panels and the presence of other modules. The operating software and CPU for modular instruments are contained outside the module in an external computer, which may not travel with the module for calibration. Modular instrumentation may require multiple modules configured together to provide measurement capability. This may require calibration on the set of modules as a system or, a method to relate system level performance to the calibrated performance of individual modules. These issues affect both the calibration and the calibration report and influence how manufacturers may define specifications for modular instrumentation. This paper examines these issues in detail and considers both in situ calibration and calibration performed outside the use environment. Recommended is information to be included on the measurement report that is unique to calibration of modular instrumentation. Addressed are the requirements for assuring the ability to make traceable measurements using calibrated modular instrumentation.
使用模块化仪器时的校准和规格考虑。模块化仪器,如PXI或AXIe模块化仪器,在部署测量系统时提供了显著的配置灵活性,以及互换性、速度和尺寸优势。然而,实现这些优势的架构在校准模块化仪器时也提出了独特的挑战。校准经常在使用环境之外进行。对于模块化仪器,这可能意味着对具有不同机箱及其相关电子设备的模块进行校准。此外,模块的环境条件还与机箱风扇转速、槽位屏蔽器和EMC假面板的使用以及其他模块的存在有关。模块化仪器的操作软件和CPU包含在模块之外的外部计算机中,可能不会随模块一起校准。模块化仪器可能需要多个模块配置在一起以提供测量能力。这可能需要对作为一个系统的一组模块进行校准,或者需要一种将系统级性能与单个模块的校准性能联系起来的方法。这些问题影响校准和校准报告,并影响制造商如何定义模块化仪器的规格。本文详细探讨了这些问题,并考虑了现场校准和在使用环境外进行的校准。建议在测量报告中包含模块化仪器校准所特有的信息。解决的是确保使用校准的模块化仪器进行可追溯测量的能力的要求。
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引用次数: 0
Inter-Laboratory Comparison Study Using Modular Instrumentation and Lesson Learned 使用模块化仪器和经验教训的实验室间比较研究
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2013.15
Dimaries Nieves
An inter-laboratory comparison (ILC) is a key criterion for laboratory accreditation. The ILC process is also an important asset in reliability, measurement assurance, and staff confidence. ILCs are conducted to evaluate reference standards, calibration process, a measurement method, or a combination of these elements. The use of new and emerging technologies in the metrology laboratories is also impacted by ILCs. This paper studies the use of Modular Instrument as standards in an ILC, providing insight into process to establish confidence in their performance in a measurement environment. Modular Instruments have shown strong growth, taking market share in the core of many automated applications. Due a variety of factors, there is growing evidence suggesting that the industry is transitioning into a new phase, an unsettling shift where open system modular architectures become the mainstream choice for automated test. In many applications users have a choice between deploying modular instruments, traditional instruments, or combination of the two. In this context, modular instruments are largely a substitution for their traditional counterparts. Calibrating the measurement components of a modular instrument is just an important as calibration of traditional instruments. Introducing modular instrumentation in the metrology and laboratory accreditation process means that comparisons are needed to demonstrate performance and competence in performing regular measurement services. National Instruments piloted an ILC using modular instrumentation with the goal of evaluating the comparability of the results and the competence of making measurements between the several laboratories. To ensure appropriate of measurement evaluation occurred, results included the verification of the reported measurement uncertainties. During the process valuable lessons were learned for conducting this study. These have included identification of systematic offsets and additional sources of variation in the process. This paper reviews the comparison to date, drawing conclusions from the findings and making proposals for future inter-comparison using Modular Instrumentation.
实验室间比较(ILC)是实验室认可的关键标准。ILC过程在可靠性、测量保证和工作人员信心方面也是一项重要资产。ilc用于评估参考标准、校准过程、测量方法或这些元素的组合。计量实验室中新兴技术的使用也受到ilc的影响。本文研究了在ILC中使用模块化仪器作为标准,提供了对过程的洞察,以在测量环境中建立对其性能的信心。模块化仪器显示出强劲的增长,在许多自动化应用的核心中占据市场份额。由于各种各样的因素,越来越多的证据表明,该行业正在过渡到一个新的阶段,一个令人不安的转变,开放系统模块化架构成为自动化测试的主流选择。在许多应用程序中,用户可以选择部署模块化仪器、传统仪器或两者的组合。在这方面,模块化工具在很大程度上是传统工具的替代品。模块化仪器测量部件的校准与传统仪器的校准一样重要。在计量和实验室认证过程中引入模块化仪器意味着需要进行比较,以证明执行常规测量服务的性能和能力。美国国家仪器公司试点了一个使用模块化仪器的ILC,目的是评估结果的可比性和在几个实验室之间进行测量的能力。为了确保测量评价的正确性,结果包括对报告的测量不确定度的验证。在这一过程中,为开展这项研究吸取了宝贵的经验教训。其中包括确定系统抵消和过程中其他变化的来源。本文回顾了迄今为止的比较,从研究结果中得出结论,并提出了使用模块化仪器进行未来相互比较的建议。
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引用次数: 0
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NCSL International Workshop & Symposium Conference Proceedings 2013
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