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A Method for the Estimation of Missing Strings in Very-Large-Scale Photovoltaic Power Plants 超大规模光伏电站缺串估算方法
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-29 DOI: 10.1109/JPHOTOV.2024.3430977
Tiago Edmir Simão;Bruno Castro Valle;Yago Castro Rosa;Fernando Santos Varela;Arliones Hoeller;Mario de Noronha Neto;Carlos Ernani Fries;Richard Demo Souza
This article presents a novel methodology to detect missing strings in very-large-scale photovoltaic (VLSPV) systems, utilizing only data acquired at the stringbox level. Leveraging data analysis and unsupervised machine learning techniques, the proposed method estimates the quantity of missing strings per stringbox by comparing the direct current from each stringbox with neighboring stringboxes within the same region. The approach addresses a gap in the existing literature by providing a solution tailored to the typical instrumentation level of VLSPV plants. The work encompasses an analysis of the energy losses caused by missing strings, quantifying the impact on the overall system performance. Evaluation against real-world data showed a precision of around 90% of the proposed method in detecting missing strings. The findings offer valuable insights for operations and maintenance teams, enabling identification and mitigation of problematic strings in VLSPV plants.
本文提出了一种新颖的方法,仅利用在串箱层面获取的数据来检测超大规模光伏系统(VLSPV)中的缺失串。利用数据分析和无监督机器学习技术,所提出的方法通过比较每个组串盒与同一区域内相邻组串盒的直流电流来估算每个组串盒缺失组串的数量。该方法针对 VLSPV 电站的典型仪表水平,提供了一种量身定制的解决方案,从而填补了现有文献的空白。这项工作包括分析缺失组串造成的能量损失,量化对整个系统性能的影响。根据实际数据进行的评估显示,所提出的方法在检测缺失串方面的精确度约为 90%。这些发现为运营和维护团队提供了宝贵的见解,使他们能够识别和减少 VLSPV 发电站中存在问题的组串。
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引用次数: 0
Impact of Carbon Nanotube (CNT) Based Transport Layer for Electrons on Metal-Doped Lead-Free Double Perovskite Solar Cell 基于碳纳米管 (CNT) 的电子传输层对掺金属无铅双包晶石太阳能电池的影响
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-22 DOI: 10.1109/JPHOTOV.2024.3424844
Snehal Mondal;Souradeep De;Parthasarathi Chakrabarti;Santanu Maity
This research explores numerical modeling and simulation studies of a lead-free perovskite solar cell employing (Cs2AgBi0.75Sb0.25Br6) as the absorber layer and utilizing single-walled carbon nanotubes (SWCNTs) in conjunction with metal oxides as the electron transport layer (ETL). Systematic investigation with six different carrier transport layers (both ETL and hole transport layer) along with comprehensive exploration of device physics, coupled with diverse optimization strategies concerning thickness, bandgap, and defect density (both interfacial and bulk), has been carried out. Our study reveals that the proposed configuration can achieve a remarkable device performance, approaching 29.06% efficiency with a current density of 35 mA/cm2. This achievement stands in close proximity to the Shockley–Queisser limit. It has been observed that SWCNT, with a 1.4 eV bandgap, enables favorable band alignment, extracting charge carriers efficiently and yielding an impressive 1.102 V open-circuit voltage. This work is poised to catalyze further experimental research, providing valuable insights for advancing perovskite solar cell technology.
本研究探讨了无铅过氧化物太阳能电池的数值建模和模拟研究,该电池采用 (Cs2AgBi0.75Sb0.25Br6) 作为吸收层,并利用单壁碳纳米管 (SWCNT) 和金属氧化物作为电子传输层 (ETL)。我们利用六种不同的载流子传输层(包括 ETL 和空穴传输层)进行了系统研究,并对器件物理特性进行了全面探索,同时采用了有关厚度、带隙和缺陷密度(包括界面和体)的多种优化策略。我们的研究表明,所提出的配置能够实现出色的器件性能,在电流密度为 35 mA/cm2 时效率接近 29.06%。这一成绩接近肖克利-奎塞尔极限。据观察,具有 1.4 eV 带隙的 SWCNT 能够实现良好的带排列,高效提取电荷载流子,并产生令人印象深刻的 1.102 V 开路电压。这项工作有望促进进一步的实验研究,为推动过氧化物太阳能电池技术的发展提供宝贵的见解。
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引用次数: 0
Performance of State-of-the-Art CdTe-Based Solar Cells: What Has Changed? 最新碲化镉太阳能电池的性能:发生了什么变化?
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-15 DOI: 10.1109/JPHOTOV.2024.3422651
Ishwor Khatri;Camden Kasik;James R. Sites
The open-circuit voltage (VOC) of polycrystalline state-of-the-art, arsenic-doped CdSeTe/CdTe solar cells has reached 917 mV, and the record cell efficiency has been gradually increasing. However, there is a significant difference in performance between the current CdTe-based solar cells and single-crystal GaAs cells that have a comparable band gap. The largest contribution to this difference in performance is the voltage. Between 1993 and 2023, VOC of CdTe-based solar cells improved by ∼143 mV when an appropriate adjustment was made for the band gap. This value is still about ∼180 mV below the best GaAs cells. The potential for even higher CdTe efficiencies will likely require a combination of incorporation of front-contact improvements, optimization of thickness, selenium profile, doping, and grain-boundary passivation of the absorber, better passivation of the rear interface, and assurance of back-contact conductivity and band alignment.
最先进的掺砷多晶碲化镉/碲化镉太阳能电池的开路电压(VOC)已达到 917 mV,电池效率也在逐步提高。然而,目前基于碲化镉的太阳能电池与具有可比带隙的单晶砷化镓电池在性能上存在显著差异。造成这种性能差异的最大原因是电压。从 1993 年到 2023 年,如果对带隙进行适当调整,碲化镉太阳能电池的 VOC 将提高 143 mV。这一数值仍比最好的砷化镓电池低约 180 mV。要想实现更高的碲化镉效率,可能需要结合以下措施:改进前接触;优化吸收体的厚度、硒剖面、掺杂和晶界钝化;更好地钝化后界面;以及确保后接触的导电性和带对齐。
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引用次数: 0
Development of APCVD BSG and POCl3 Codiffusion Process for Double-Side TOPCon Solar Cell Precursor Fabrication 开发用于制造双面 TOPCon 太阳能电池前驱体的 APCVD BSG 和 POCl3 联扩散工艺
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-15 DOI: 10.1109/JPHOTOV.2024.3423814
Wook-Jin Choi;Young-Woo Ok;Keeya Madani;Vijaykumar D Upadhyaya;Ajay D Upadhyaya;Brian Rounsaville;Pradeep Padhamnath;Gabby De Luna;John Derek Arcebal;Ajeet Rohatgi
This article presents a commercially viable process for fabricating a high-quality double-side tunnel oxide passivating contact (DS-TOPCon) cell precursor using atmospheric pressure chemical vapor deposition deposited boron silicate glass and ex situ POCl3 diffusion in a single high-temperature step, eliminating the need for additional masking and diffusion processes. A two-tier temperature profile was developed, involving a preannealing at above 900 °C in nitrogen ambient followed by POCl3 diffusion at 840 °C. We investigated the effect of varying preannealing temperatures, ranging from 875 to 950 °C, on the passivation quality and metal-Si contact properties of both n-TOPCon and p-TOPCon layers. The resultant DS-TOPCon cell precursor after silicon nitride passivation exhibited an excellent iVOC of close to 730 mV. In addition, a rapid asymmetric poly-Si thinning technique, developed in this work, enabled adjustment of the front n+ poly-Si thickness while maintaining the rear p+ poly-Si thickness. Two types of DS-TOPCon cell architectures can be fabricated: i) full-area thin (≈40 nm) n-TOPCon layer on the front and ii) selective-area thick (≈200 nm) n-TOPCon fingers underneath the metal grid. Device simulations suggest that full-area DS-TOPCon cell with 40 nm n+ poly-Si and selective-area DS-TOPCon cell with 200 nm n+ poly fingers on the front, fabricated from our current DS-TOPCon cell precursor, can achieve cell efficiencies of 22.1% and 23.5%, respectively. Detailed power loss analysis and device simulation reveal that further improvements in material and device parameters have the potential to push the cell efficiencies of DS-TOPCon cell structure beyond 25%, making it a promising alternative to fabricate high-efficiency next-generation solar cells at low cost.
本文介绍了一种商业上可行的工艺,即利用常压化学气相沉积沉积硅酸硼玻璃和原位 POCl3 扩散,在一个高温步骤中制造出高质量的双面隧道氧化物钝化触点(DS-TOPCon)电池前驱体,从而省去了额外的掩蔽和扩散过程。我们开发了一种双层温度曲线,包括在氮气环境中进行高于 900 °C 的预退火,然后在 840 °C 下进行 POCl3 扩散。我们研究了不同预退火温度(从 875 ℃ 到 950 ℃)对 n-TOPCon 和 p-TOPCon 层的钝化质量和金属-硅接触特性的影响。氮化硅钝化后的 DS-TOPCon 电池前驱体显示出接近 730 mV 的出色 iVOC。此外,这项工作中开发的快速非对称多晶硅减薄技术能够在保持后部 p+ 多晶硅厚度的同时调整前部 n+ 多晶硅厚度。可以制造出两种 DS-TOPCon 电池结构:i) 正面全面积薄 n-TOPCon 层(≈40 nm);ii) 金属栅下的选择性面积厚 n-TOPCon 指(≈200 nm)。器件仿真表明,利用我们目前的 DS-TOPCon 电池前驱体制造的、正面有 40 nm n+ 聚硅层的全面积 DS-TOPCon 电池和正面有 200 nm n+ 聚硅指的选择性面积 DS-TOPCon 电池,可使电池效率分别达到 22.1% 和 23.5%。详细的功率损耗分析和器件仿真显示,材料和器件参数的进一步改进有可能使 DS-TOPCon 电池结构的电池效率超过 25%,使其成为以低成本制造高效率下一代太阳能电池的理想选择。
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引用次数: 0
Photovoltaic Cable Connectors: A Comparative Assessment of the Present State of the Industry 光伏电缆连接器:行业现状比较评估
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-12 DOI: 10.1109/JPHOTOV.2024.3414178
David C. Miller;Rachael L. Arnold;Peter L. Hacke;Chun-Sheng Jiang;Steven C. Hayden;Helio Moutinho;Jimmy M. Newkirk;Greg Perrin;Laura T. Schelhas;Kent Terwilliger;Soňa Uličná;Chuanxiao Xiao
The consequences of failure for balance-of-systems components (such as photovoltaic (PV) cable connectors) include offline module string(s); low system voltage; arc, ground, insulation, and overtemperature faults; triggered fuse(s); system shutdown; and fire. The degradation modes for connectors are studied here through an industry survey and its subsequent examination, which are compared with field-degraded specimens. A total of 117 specimens were obtained from a variety of locations and climates or accelerated tests. A failure analysis for connectors from PV installations was developed (and applied to 54 specimens), including nondestructive examinations (photography, a custom resistance–current scan, and X-ray computed tomography) and destructive examinations (featuring milling of the external plastic, extraction of the internal convolute spring, and potting and polishing in cross section). Surface and through-thickness composition of the metal pins and springs was quantified using scanning electron microscopy with energy-dispersive X-ray spectroscopy. Fourier transform infrared spectroscopy was used to verify the base polymer materials and compare the chemical structure of the connector body, bushing, end nut, and o-ring. Thermogravimetric analysis and differential scanning calorimetry were used to further verify the degradation of the same polymeric components.
系统平衡部件(如光伏(PV)电缆连接器)发生故障的后果包括:模块串脱机;系统电压过低;电弧、接地、绝缘和过温故障;触发熔断器;系统停机;以及起火。本文通过行业调查和随后的检查,并与现场降解试样进行比较,对连接器的降解模式进行了研究。我们从不同地点、不同气候条件或加速试验中获得了 117 个试样。针对光伏装置连接器的失效分析已经完成(并应用于 54 个试样),包括非破坏性检查(摄影、定制电阻-电流扫描和 X 射线计算机断层扫描)和破坏性检查(铣削外部塑料、提取内部卷曲弹簧、灌封和抛光横截面)。使用扫描电子显微镜和能量色散 X 射线光谱仪对金属插针和弹簧的表面和厚度成分进行了量化。傅立叶变换红外光谱法用于验证基础聚合物材料,并比较连接器主体、衬套、端螺母和 O 形圈的化学结构。热重分析和差示扫描量热法用于进一步验证相同聚合物成分的降解情况。
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引用次数: 0
Weather Responsive Multidimensional Photovoltaic Efficiency Model for Simulation of Custom-Built Bifacial Panel 用于模拟定制双面板的天气响应式多维光伏效率模型
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-09 DOI: 10.1109/JPHOTOV.2024.3421252
Tanvir M. Mahim;A.H.M.A. Rahim;M. Mosaddequr Rahman
A generalized model for predicting the relative efficiency of photovoltaic (PV) panels responsive to weather dynamics is developed in this article. The mathematical framework is derived using correlation analysis of experimental testbed measurements. The testbed included a mono and a custom-built bifacial panel with single-axis tracking. The bifacial panel was made using two mono-facials with a gap between the front and back surfaces, making the panel highly sensitive to the dynamics of weather variations. The proposed bifacial as well as commercial PVs are modeled based on the developed mathematical framework. PV systems with the proposed and commercial panels are investigated. Simulation results show that the developed model accurately portrays the values achieved in the experimental testbed for the proposed panel. Performance study of the proposed panel-based PV system produced the highest energy with space consideration in contrast to commercial panels while being economically effective.
本文建立了一个通用模型,用于预测光伏(PV)电池板响应天气动态的相对效率。数学框架是通过对实验测试平台测量结果的相关分析得出的。试验台包括一个单面和一个定制的双面单轴跟踪面板。双面板由两个单面板组成,前后表面之间有间隙,因此对天气变化的动态非常敏感。根据开发的数学框架,对拟议的双面和商用光伏系统进行了建模。研究了采用拟议的双面光伏板和商用光伏板的光伏系统。仿真结果表明,所开发的模型准确地描绘了拟议面板在实验测试平台上达到的数值。对基于拟议面板的光伏系统进行了性能研究,与商用面板相比,考虑到空间因素,该系统产生的能量最高,同时具有经济效益。
{"title":"Weather Responsive Multidimensional Photovoltaic Efficiency Model for Simulation of Custom-Built Bifacial Panel","authors":"Tanvir M. Mahim;A.H.M.A. Rahim;M. Mosaddequr Rahman","doi":"10.1109/JPHOTOV.2024.3421252","DOIUrl":"10.1109/JPHOTOV.2024.3421252","url":null,"abstract":"A generalized model for predicting the relative efficiency of photovoltaic (PV) panels responsive to weather dynamics is developed in this article. The mathematical framework is derived using correlation analysis of experimental testbed measurements. The testbed included a mono and a custom-built bifacial panel with single-axis tracking. The bifacial panel was made using two mono-facials with a gap between the front and back surfaces, making the panel highly sensitive to the dynamics of weather variations. The proposed bifacial as well as commercial PVs are modeled based on the developed mathematical framework. PV systems with the proposed and commercial panels are investigated. Simulation results show that the developed model accurately portrays the values achieved in the experimental testbed for the proposed panel. Performance study of the proposed panel-based PV system produced the highest energy with space consideration in contrast to commercial panels while being economically effective.","PeriodicalId":445,"journal":{"name":"IEEE Journal of Photovoltaics","volume":"14 5","pages":"848-860"},"PeriodicalIF":2.5,"publicationDate":"2024-07-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141567052","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
CdSe With Mixed Zincblende and Wurtzite Phases Grown on Lattice-Matched InAs Substrates Using Molecular Beam Epitaxy 利用分子束外延技术在晶格匹配的 InAs 基底上生长出锌斜长石和钨斜长石混合相的硒化镉
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-03 DOI: 10.1109/JPHOTOV.2024.3417025
Z. Ju;X. Qi;S. Schaefer;M. R. McCartney;D. J. Smith;A. V. G. Chizmeshya;T. McCarthy;A. McMinn;S. Grover;Y.-H. Zhang
The II–VI compound semiconductor CdSe, which has both zincblende (ZB) and wurtzite (WZ) phases with bandgap energies of 1.67 and 1.74 eV, respectively, is an ideal candidate material for the top cell in a tandem solar cell with a Si bottom cell to achieve higher power conversion efficiency. In this work, molecular beam epitaxy growth of CdSe thin films on lattice-matched InAs(100) substrates reveals a single-phase ZB structure with high crystallinity and a low defect density. In contrast, all CdSe layers grown on InAs(111)B substrates have mixed ZB and WZ phases in coexistence, as confirmed by high-resolution X-ray diffraction, transmission electron microscopy (TEM), and photoluminescence (PL) measurements. The PL efficiencies of the CdSe layers grown on (111)B substrates are substantially lower than those grown on (100) substrates. This result is attributed to defects at the boundaries between the two different phases. Postgrowth annealing of CdSe layers grown on InAs(111)B at 250–450 °C converts most of the CdSe ZB material into the WZ phase, as evidenced by improved PL efficiency and TEM images. Density functional theory simulations confirm that the formation energy difference between the ZB and WZ phases for CdSe is very small compared with other conventional compound semiconductors, which is in good agreement with the experimental observations.
硒化镉(CdSe)是一种 II-VI 族化合物半导体,具有菱锌矿相(ZB)和钝锌矿相(WZ),带隙能分别为 1.67 和 1.74 eV,是串联太阳能电池中顶层电池与硅底层电池的理想候选材料,可实现更高的功率转换效率。在这项研究中,在晶格匹配的 InAs(100)衬底上通过分子束外延生长出的硒化镉薄膜显示出具有高结晶度和低缺陷密度的单相 ZB 结构。相比之下,在 InAs(111)B 衬底上生长的所有硒化镉层都具有混合共存的 ZB 和 WZ 相,这一点已通过高分辨率 X 射线衍射、透射电子显微镜 (TEM) 和光致发光 (PL) 测量得到证实。生长在(111)B基底上的碲化镉层的聚合效率大大低于生长在(100)基底上的碲化镉层。造成这一结果的原因是两种不同相之间的边界存在缺陷。在 InAs(111)B 上生长的硒化镉层在 250-450 ℃ 下进行生长后退火处理后,大部分硒化镉 ZB 材料转化为 WZ 相,PL 效率的提高和 TEM 图像都证明了这一点。密度泛函理论模拟证实,与其他传统化合物半导体相比,硒化镉 ZB 相和 WZ 相之间的形成能差非常小,这与实验观察结果非常吻合。
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引用次数: 0
Evaluating Durability of a Double Edge Sealant in a Floating Photovoltaic Application 评估浮动光伏应用中双面密封胶的耐久性
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-07-02 DOI: 10.1109/JPHOTOV.2024.3417420
Nathan Roosloot;Josefine H. Selj;Gaute Otnes
Moisture ingress into photovoltaic (PV) modules is one of the main drivers behind module midlife- and wear-out-failures, particularly when modules are installed in locations with high humidity stress. To minimize moisture ingress, impermeable front- and backsheets in combination with an edge sealant around the module perimeter can be used. Besides low water vapor transmission rates through the sealant material, mechanical durability of the sealant is of utmost importance. In this work, we assess the durability of a double edge sealant design used in a floating PV (FPV) concept in which the float and PV module are integrated. Strength of attachment testing, combined with measurements of failure type, are performed on samples taken from an FPV prototype after outdoor exposure and are compared to measurements on lab samples that are unexposed or exposed to indoor accelerated stress. We observe a significant decrease of lap shear strength for the double edge sealant after field exposure, coupled with more adhesive failure. Correlation to accelerated stress test results indicates that the observed adhesion losses can partly be attributed to degradation driven by ultraviolet light. By reporting on observations of FPV field degradation and exploring how indoor accelerated stress testing can be used to understand the origins of the observed degradation, this work constitutes an important early contribution to the field of FPV reliability.
湿气进入光伏(PV)组件是导致组件中途失效和磨损的主要原因之一,尤其是当组件安装在湿度较大的地方时。为了最大限度地减少湿气的进入,可以使用不透水的前板和背板,并在组件周边使用边缘密封胶。除了密封材料的水蒸气透过率低之外,密封材料的机械耐久性也至关重要。在这项工作中,我们评估了浮动光伏(FPV)概念中使用的双边缘密封胶的耐久性。我们对从 FPV 原型中提取的户外暴露后的样品进行了附着强度测试,并结合失效类型测量,与未暴露或暴露于室内加速应力的实验室样品的测量结果进行了比较。我们观察到,在现场暴露后,双缘密封胶的搭接剪切强度明显降低,同时出现了更多的粘合失效现象。与加速应力测试结果的相关性表明,观察到的粘附力下降部分可归因于紫外线引起的降解。通过报告对 FPV 现场降解的观察结果,并探讨如何利用室内加速应力测试来了解所观察到的降解原因,这项工作为 FPV 可靠性领域做出了重要的早期贡献。
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引用次数: 0
Improvement of Laser Contact Opening in Bifacial PERC Solar Cells by Optimizing the Dashed Pattern 通过优化虚线图案改善双面 PERC 太阳能电池中的激光接触开口度
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-06-28 DOI: 10.1109/JPHOTOV.2024.3416445
Junhu Cui;Dichun Yuan;Jianming Ding;Chonggui Zhong
The laser contact opening in passivated emitter and rear cell (PERC) is essential for establishing contact between silicon and aluminum. On bifacial PERC solar cells, dashed patterns are commonly employed as an alternative to continuous openings to mitigate excessive losses associated with passivation film removal. In this work, we investigate the optimization of dashed patterns in detail. First, under the condition of the same 50% opening ratio, the optimal total length of segments is determined to be 1.2 mm. Subsequently, testing various opening ratio patterns on wafers with different resistivities reveals that low-resistivity wafers are better suited for low opening ratio patterns. Finally, simulation analyses using Quokka2 software assess the variations in power loss associated with different opening patterns, the simulation results align with those of experiments. This work provides a guidance for the rear-side laser opening pattern design of bifacial PERC solar cells.
钝化发射极和后部电池(PERC)中的激光接触开口对于建立硅和铝之间的接触至关重要。在双面 PERC 太阳能电池上,通常采用虚线图案来替代连续开口,以减少因去除钝化膜而产生的过多损耗。在这项工作中,我们详细研究了虚线图案的优化问题。首先,在相同的 50%开口率条件下,确定了最佳的分段总长度为 1.2 毫米。随后,在不同电阻率的晶片上测试各种开口率图案,结果表明低电阻率晶片更适合低开口率图案。最后,使用 Quokka2 软件进行的模拟分析评估了与不同开口模式相关的功率损耗变化,模拟结果与实验结果一致。这项工作为双面 PERC 太阳能电池的后侧激光开口模式设计提供了指导。
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引用次数: 0
Simulation and Experimental Analysis of Temperature Profiles and Crosslinking in PV Module Lamination 光伏组件层压中温度曲线和交联的模拟与实验分析
IF 2.5 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-06-25 DOI: 10.1109/JPHOTOV.2024.3414117
Aksel Kaan Öz;Japan Vasani;Christian Reichel;Christine Wellens;Max Mittag;Martin Heinrich;Dirk Holger Neuhaus
The lamination process plays a crucial role in the long-term reliability of photovoltaic (PV) modules. Monitoring the degree of encapsulant crosslinking in the modules can help ensure the quality of the lamination process, which is affected by factors like lamination temperature and process time. A consistent vertical temperature distribution during lamination is important for achieving uniform crosslinking across the module depth. In this study, thermocouple measurements were conducted to obtain temperature profiles and assess the degree of encapsulant crosslinking in glass-backsheet and glass-glass (GG) modules with and without cells. Four different encapsulants were analyzed, including two types of ethylene-co-vinyl acetates (EVA) and two types of polyolefin elastomers (POE). The measurements data were compared with simulations that allow to determine the temperature profile of the different layers of the module as well as the degree of crosslinking of the encapsulants over the process time. The simulation results showed good agreement with the measured values, effectively capturing the temperature trends during lamination. It was found that inadequate processing led to a crosslinking discrepancy between the front and back sides of the modules of 6.5% for EVA, and 14% for POE. To address this issue, a 1) plate-plate chamber was used for GG modules or; the 2) process time was extended in the plate-membrane chamber. The study also highlighted the significant influence of the cells on the degree of crosslinking, whereas the implementation of the cells decreases the crosslinking by up to 12.8%. In addition, the simulated encapsulant crosslinking was validated against Soxhlet extraction results.
层压工艺对光伏(PV)组件的长期可靠性起着至关重要的作用。监测组件中封装材料的交联程度有助于确保层压工艺的质量,而层压工艺受层压温度和工艺时间等因素的影响。层压过程中一致的垂直温度分布对于实现整个组件深度的均匀交联非常重要。本研究通过热电偶测量来获得温度曲线,并评估有电池片和无电池片的玻璃背板和玻璃-玻璃 (GG) 组件中封装剂的交联程度。分析了四种不同的封装材料,包括两种乙烯-醋酸乙烯酯 (EVA) 和两种聚烯烃弹性体 (POE)。测量数据与模拟结果进行了比较,模拟结果可以确定模块不同层的温度曲线以及封装材料在加工过程中的交联程度。模拟结果显示与测量值十分吻合,有效地捕捉到了层压过程中的温度变化趋势。结果发现,不适当的加工过程导致模块正反面的交联度差异,EVA 为 6.5%,POE 为 14%。为解决这一问题,1)在 GG 模块中使用了板-板室;或 2)延长了板-膜室的加工时间。研究还强调了电池对交联度的重要影响,而使用电池可使交联度降低达 12.8%。此外,还根据索氏提取的结果对模拟的封装剂交联进行了验证。
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引用次数: 0
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