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Optimising Culture Parameters, Designing, and Developing a Tubular Photobioreactor to Increase Biomass and Lipid Content by Coelastrum Morum SP UID GQ375096.1 for Biodiesel Production 优化培养参数,设计和开发管状光生物反应器,以提高乳香SP UID GQ375096.1生产生物柴油的生物量和脂质含量
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-12-09 DOI: 10.1007/s12155-025-10928-7
Abideen. A. Adekanmi, Emmanuel. O. Garuba, Abiodun. A. Onilude, Musa A. Adegboye, Nurudeen A. Azeez

The primary factors affecting the commercialisation and acceptability of microalgal-based biodiesel are the costs associated with upstream and downstream production processes. Optimising the growth conditions, upscaling, and ehancing the production of biodiesel in a novel, built, tubular, cylindrical, 10-litre photobioreactor is the main objective of this work. Standard methods were used to investigate physiological factors that affect biomass and lipid content. The optimisation process for culture conditions was achieved using a photobioreactor. Biomass concentration, lipid extraction, and quantification were accomplished using filtration, solvent extraction, and gravimetric techniques. During the process of converting lipids into biodiesel, sulphuric acid was employed as a catalyst. To characterise the biodiesel produced, gas chromatography-mass spectroscopy, American Society for Testing for Materials methods and predicted models based on fatty acid composition were used. The following physiological parameters were ideal for lipid production: 30 °C, photoperiod (16:08), light intensity (5000 lx), nitrogen source (NaNO₃), NaNO₃ (3 g/L), culture medium (BG-11), pH (7.5), salinity (30 PSU), carbon source (glucose), and glucose (15 g/L). The higher biomass concentration (15.50 ± 0.03), lipid content (72.95 ± 0.13), volumetric lipid productivity (2261.45 ± 0.41), and optimal biodiesel yield (80.46 ± 0.04%) were recorded after the fifth day of cultivation in the photobioreactor. Fatty acids made up 49.93% saturated, 34.67% monounsaturated, and 15.40% polyunsaturated fatty acids in the optimised biodiesel. The biodiesel’s property examined met international criteria. The designed tubular photobioreactor enhanced biomass, lipid and biodiesel yields, while the Coelastrum morum strain SP UID GQ375096.1 shows promise in the production of high-quality biodiesel, as the produced biodiesel satisfied international standards.

影响微藻生物柴油商业化和可接受性的主要因素是与上游和下游生产过程有关的成本。优化生长条件,扩大规模,并提高生物柴油的生产在一个新的,建成,管状,圆柱形,10升的光生物反应器是这项工作的主要目标。采用标准方法研究影响生物量和脂质含量的生理因素。利用光生物反应器对培养条件进行了优化。生物质浓缩、脂质提取和定量是通过过滤、溶剂萃取和重量技术完成的。在将油脂转化为生物柴油的过程中,采用硫酸作为催化剂。为了表征所生产的生物柴油,使用了气相色谱-质谱,美国材料测试协会的方法和基于脂肪酸组成的预测模型。以下生理参数是理想的脂质生产:30°C,光周期(16:08),光强度(5000 lx),氮源(NaNO₃),NaNO₃(3g /L),培养基(BG-11), pH(7.5),盐度(30 PSU),碳源(葡萄糖)和葡萄糖(15 g/L)。在光生物反应器中培养第5天后,获得了较高的生物量浓度(15.50±0.03)、脂质含量(72.95±0.13)、体积脂质产率(2261.45±0.41)和最佳生物柴油产率(80.46±0.04%)。饱和脂肪酸占49.93%,单不饱和脂肪酸占34.67%,多不饱和脂肪酸占15.40%。经检验的生物柴油性能符合国际标准。设计的管状光生物反应器提高了生物质、脂质和生物柴油的产量,而乳香菌株SP UID GQ375096.1生产的生物柴油达到了国际标准,有望生产出高质量的生物柴油。
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引用次数: 0
Sustainable Zeaxanthin Production: Evaluating Eucalyptus Hydrolysate as a Fermentation Substrate by an Antarctic Flavobacterium Sp 可持续玉米黄质生产:评价桉叶水解物作为南极黄杆菌发酵底物
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-12-06 DOI: 10.1007/s12155-025-10930-z
Bianca Decarlini, Florencia Cebreiros, Eugenia Vila

Zeaxanthin is a xanthophyll produced by plants, algae, and microorganisms. Its production by bacteria is a rapidly expanding field, as consumers shift their demand from synthetic to natural products and sustainable production methods. In this study, the potential of eucalyptus enzymatic hydrolysate and corn steep liquor (CSL) were evaluated as substrates for the production of zeaxanthin by Flavobacterium sp. To be used as fermentation media, strategies such as the use of surfactants and the supplementation with xylanases were evaluated for the preparation of the eucalyptus hydrolysates to enhance the concentration of glucose and xylose as fermentable sugars. The selected hydrolysis condition for eucalyptus hydrolysate preparation was employing a cellulase to xylanase (C:X) ratio of 2:1 with PEG6000 supplementation, enabling a 33% reduction in cellulase by xylanase supplementation without affecting glucose and xylose yields (52% and 68%, respectively). Microbial fermentation in bioreactor of eucalyptus hydrolysate supplemented with CSL resulted in a zeaxanthin and total carotenoids concentration of 0.60 mg/L and 0.97 mg/L, respectively. Thus, CSL supplementation under controlled bioreactor conditions increased zeaxanthin yield from 0.032 mg/g in flasks to 0.096 mg/g, highlighting its potential as an economical strategy to improve efficiency. This study contributes to the valorization of eucalyptus residues as cost-effective sources to produce high valuable compounds with biotechnological applications.

玉米黄质是一种由植物、藻类和微生物产生的叶黄素。随着消费者的需求从合成产品转向天然产品和可持续生产方法,细菌生产是一个迅速扩大的领域。在本研究中,评价了桉树酶解液和玉米浸泡液(CSL)作为黄杆菌生产玉米黄质的底物的潜力。为了作为发酵培养基,研究了桉树酶解液的制备策略,如使用表面活性剂和添加木聚糖酶,以提高葡萄糖和木糖作为发酵糖的浓度。桉树水解产物制备的水解条件为纤维素酶与木聚糖酶(C:X)的比例为2:1,并添加PEG6000,木聚糖酶可使纤维素酶降低33%,而不影响葡萄糖和木糖的产率(分别为52%和68%)。添加CSL的桉树水解液在生物反应器中微生物发酵,玉米黄质和总类胡萝卜素浓度分别为0.60 mg/L和0.97 mg/L。因此,在可控的生物反应器条件下,添加CSL将玉米黄质产量从瓶中0.032 mg/g提高到0.096 mg/g,突出了其作为提高效率的经济策略的潜力。该研究有助于桉树残留物作为具有成本效益的来源,生产具有生物技术应用价值的高价值化合物。
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引用次数: 0
Reassessing the Debate on Food vs Fuel Considering the Expansion of the Ethanol Industry in India—An Input Output Framework 考虑到印度乙醇工业的扩张,重新评估食品与燃料的争论——投入产出框架
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-29 DOI: 10.1007/s12155-025-10894-0
Vishnu S. Prabhu, Kakali Mukhopadhyay

India is on track to achieve ethanol-blending with gasoline of 20% (E20) by mid-2025, with the aim of upgrading to E25 by 2030, contributing toward the Sustainable Development Goals 7 and 13. The government is targeting a more diversified portfolio, transitioning from a sugarcane-based ethanol to a rice and maize-based ethanol mix. This study evaluates for the first time the economic and environmental impacts of achieving E25 blending by 2030 using the input–output framework. Results show that maize-based ethanol production has the highest positive macroeconomic impact across total output, GDP, and employment by 0.53%, 0.48%, and 1.69%, respectively, and the least water and GHG footprint compared to sugarcane and rice-based ethanol production. This diversification leads to marginal price impacts with 1.47% when balanced between sugar and grain-based ethanol and 1.15% when met through 100% maize-based ethanol. However, the procurement of 43 million tonnes of maize would require diverting two-thirds of the current production area of maize toward the fuel market, which has the potential to Generate substantially higher inflationary pressures in the food market. Furthermore, rice and maize-based ethanol leads to the production of 13.5 million tonnes of Dried Distillery Grains, accounting for 13.2% of the livestock feed requirement. Policymakers need to take into consideration the synergy between agriculture and ethanol industries while targeting the decarbonization of the road transportation sector with the long-term goal of net-zero emissions by 2070.

印度有望在2025年中期实现20%的乙醇与汽油混合(E20),目标是到2030年升级到E25,为可持续发展目标7和13做出贡献。政府的目标是更加多样化的投资组合,从以甘蔗为基础的乙醇过渡到以大米和玉米为基础的乙醇混合物。本研究首次使用投入产出框架评估了到2030年实现E25混合的经济和环境影响。结果表明,与甘蔗和水稻乙醇生产相比,玉米乙醇生产对总产出、GDP和就业的积极宏观经济影响分别为0.53%、0.48%和1.69%,水足迹和温室气体足迹最小。这种多样化导致边际价格影响,当糖和谷物乙醇平衡时为1.47%,当100%玉米乙醇满足时为1.15%。然而,采购4300万吨玉米需要将目前玉米生产面积的三分之二转向燃料市场,这有可能在粮食市场上产生更大的通货膨胀压力。此外,大米和玉米乙醇可生产1350万吨干酒糟,占牲畜饲料需求的13.2%。政策制定者需要考虑农业和乙醇工业之间的协同作用,同时以道路运输部门的脱碳为目标,到2070年实现净零排放的长期目标。
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引用次数: 0
Biorefining of Mesua ferrea L. Biocrude into Green Transport Fuels Using True Boiling Point Distillation: A Sustainable Approach towards Second-Generation Biorefinery 利用真沸点蒸馏将Mesua ferrea L.生物原油生物炼制成绿色交通燃料:第二代生物炼制的可持续发展途径
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-27 DOI: 10.1007/s12155-025-10923-y
Mohammad Aslam

Mesua ferrea Linn (MFL) is an evergreen flowering tree in the family Clusiaceae and mainly grown in South Asia and Southeast Asia, particularly Sri Lanka, India, and Myanmar. MFL seeds have high oil content ranging from 75 to 80% by weight. In this work, MFL seed oil was hydroprocessed in a 2-liter batch reactor at 400 °C and 5 bar initial H2 pressure using biomass wastes supported Ni/Mo and commercial Pd/C catalysts for one hour. Catalytic hydroprocessing produced about 92% biocrude that was distilled using a True Boiling Point (TBP) distillation unit in accordance with ASTM D2892 and ASTM D5236 specifications. On volume basis, the green gasoline (35–140 °C) fraction was found to be 6–10%, the green kerosene/aviation fuel (140–180 °C) of 5–7%, and the green diesel (180–370 °C) fraction of 33–35%, in addition to 7–9% of the wax (370–482 °C). The total distillates recovery from TBP distillation unit was 51–65% of the original biocrude. The density for gasoline fraction varies in the range 0.74–0.76 g cc− 1, 0.82–84 g cc− 1 for kerosene fraction and 0.83–0.85 g cc− 1 for diesel fraction. In contrast, kinematic viscosity for gasoline fraction (0.64 cSt) is slightly higher than that of petro-gasoline (0.37–0.44 cSt). However, kinematic viscosity for kerosene fraction (0.93 cSt) is very close to petro-kerosene (1-5.2 cSt) and it falls within the acceptable range for diesel fraction (2.8 cSt). Moreover, higher heating values and flash points for distillate fractions vary in between 40 and 45 MJ kg− 1 and 36–80 °C respectively. The observed fuel properties of most of the distillate’s fractions were comparable to petroleum counterparts, indicating that they could be used as an equivalent substitute for petro-fuels.

Graphical Abstract

铁杉(Mesua ferrea Linn, MFL)是铁杉科常绿开花乔木,主要生长在南亚和东南亚,特别是斯里兰卡、印度和缅甸。MFL种子含油量高,按重量计可达75%至80%。在这项工作中,MFL种子油在一个2升的间歇式反应器中,在400℃和5 bar的初始H2压力下,使用生物质废弃物负载的Ni/Mo和商业Pd/C催化剂加氢1小时。催化加氢处理产生约92%的生物原油,使用符合ASTM D2892和ASTM D5236规范的真沸点(TBP)蒸馏装置蒸馏。按体积计算,绿色汽油(35-140°C)馏分为6-10%,绿色煤油/航空燃料(140-180°C)馏分为5-7%,绿色柴油(180-370°C)馏分为33-35%,此外蜡(370-482°C)馏分为7-9%。TBP蒸馏装置总馏出物回收率为原生物原油的51 ~ 65%。汽油馏分的密度为0.74 ~ 0.76 g cc−1,煤油馏分的密度为0.82 ~ 84 g cc−1,柴油馏分的密度为0.83 ~ 0.85 g cc−1。相比之下,汽油馏分的运动粘度(0.64 cSt)略高于石油汽油(0.37-0.44 cSt)。然而,煤油馏分(0.93 cSt)的运动粘度与石油煤油(1-5.2 cSt)非常接近,而柴油馏分(2.8 cSt)的运动粘度在可接受范围内。此外,馏分馏分的较高热值和闪点分别在40和45 MJ kg - 1和36-80°C之间变化。所观察到的大多数馏分的燃料性质与石油相媲美,表明它们可以作为石油燃料的等效替代品。图形抽象
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引用次数: 0
Green Synthesis and Characterization of Graphene Nanosheets from Processed Arthrospira platensis Biomass: Experimental and Simulation Studies 利用加工过的平节螺旋藻生物质绿色合成和表征石墨烯纳米片:实验和模拟研究
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-25 DOI: 10.1007/s12155-025-10916-x
Seyed Amirebrahim Emami Moghaddam, Badrul Mohamed Jan, Rabia Ikram

 In this research, green synthesis of high-surface graphene nanosheets using processed Arthrospira platensis biomass as a novel precursor was produced. A two-step thermal process was employed in this study; the pre-carbonization was carried out at 400 C for 3 h, and the catalytic pyrolysis was done at 550 C for 3 h using potassium hydroxide as an activating agent. The experimental yield was 2.03 ± 0.37%compared to 18.85% obtained with Aspen Plus software, indicating the influence of real-world processing factors not captured in the simulation. Characterization results showed that the graphene nanosheets were well produced. Field emission scanning electron microscopy (FESEM) revealed a sheet-shape material, and energy-dispersive X-ray spectroscopy (EDX) showed 84.73 ± 0.16 wt% of carbon content. X-ray diffraction (XRD) also proved the presence of hexagonal carbon crystal structures with characteristic peaks at ~ 25.6° and ~ 42.8°, and Raman spectroscopy confirmed the graphene-like features with ID/IG ratio of 0.971. The nitrogen adsorption/desorption analysis showed that the fabricated materials had exceptional large surface area of ~ 1439.5434 m2/g, an average pore size of ~ 2.4654 nm, and total pore volume of ~ 0.8872 cm3/g. Fourier transform infrared spectroscopy (FTIR) revealed several changes in the functional groups after thermal processing. The findings of this study showed that the processed Arthrospira platensis biomass can be considered as a promising sustainable precursor for the production of high quality graphene nanosheets with potential applications in various industrial processes, including separation, biosensors, and energy storage devices.

Graphical Abstract

在本研究中,利用加工过的平节螺旋藻生物量作为新型前体,绿色合成了高表面石墨烯纳米片。本研究采用两步热过程;在400℃下预碳化3 h,在550℃下催化热解3 h,以氢氧化钾为活化剂。实验产率为2.03±0.37%,而Aspen Plus软件的产率为18.85%,表明模拟中未捕获实际处理因素的影响。表征结果表明,制备的石墨烯纳米片性能良好。场发射扫描电镜(FESEM)显示为片状材料,能量色散x射线光谱(EDX)显示碳含量为84.73±0.16 wt%。x射线衍射(XRD)也证实了六方碳晶体结构的存在,特征峰位于~ 25.6°和~ 42.8°,拉曼光谱证实了类石墨烯的特征,ID/IG比为0.971。氮吸附/解吸分析表明,制备的材料具有超大的比表面积~ 1439.5434 m2/g,平均孔径~ 2.4654 nm,总孔容~ 0.8872 cm3/g。傅里叶变换红外光谱(FTIR)揭示了热处理后官能团的一些变化。该研究结果表明,加工过的平节螺旋藻生物量可以被认为是生产高质量石墨烯纳米片的有前途的可持续前体,在各种工业过程中具有潜在的应用,包括分离、生物传感器和储能装置。图形抽象
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引用次数: 0
Sustainable Borassus Biomass Derived Catalyst for Biodiesel Production: An Integrated Optimization and Prediction Approach Using RSM and Machine Learning 用于生物柴油生产的可持续硼砂生物质衍生催化剂:使用RSM和机器学习的集成优化和预测方法
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-22 DOI: 10.1007/s12155-025-10921-0
Anchupogu Praveen, M. Vimal Teja, Madhavi Katamaneni, Vadlamudi Tara Chand, P. Chengareddy, P. Umamaheswarrao

The development of cost-effective and sustainable heterogeneous catalysts from renewable resources plays a vital role on the biodiesel production process. In this study, Borassus flabellifer biomass was collected, processed and calcined to synthesize a novel heterogeneous catalyst for production of biodiesel by using transesterification process. The characterization studies such as FTIR, TGA, DSC, XRD and FE-SEM were conducted to elucidate its functional groups, crystalline phases, surface morphology, surface area and thermal stability. The transesterification process was chosen to prepare canola biodiesel from raw oil with the aid of a novel catalyst by varying process parameters. The Response Surface Methodology (RSM) was adopted to optimize the operating parameters for obtaining maximum biodiesel yield. Furthermore, machine learning based Random Forest (RF) technique was utilized to model for the prediction of biodiesel yield based on the experimental data. The RSM approach demonstrates an optimum condition of methanol to oil ratio (12:1), reaction temperature (65 °C) and catalyst concentration (5 wt %) results a maximum biodiesel yield of 96.24%. The RF model was exhibited a strong predictive accuracy by achieving a high coefficient of determination (R2 = 0.9785) along with low error values (MAE = 0.3505 and RMSE = 0.4473), indicating its reliability and robustness in predicting biodiesel yield. These findings demonstrate the potential of Borassus biomass as a sustainable heterogeneous catalyst for the biodiesel production and emphasize the role of machine learning based optimization and integration to enhance the biodiesel synthesis.

从可再生资源中开发经济、可持续的多相催化剂在生物柴油生产过程中起着至关重要的作用。本研究以松茸生物质为原料,经处理和煅烧,采用酯交换法合成了一种新型多相催化剂,用于生产生物柴油。通过FTIR、TGA、DSC、XRD、FE-SEM等表征手段对其官能团、晶相、表面形貌、比表面积和热稳定性进行了表征。采用不同的工艺参数,在新型催化剂的辅助下,采用酯交换工艺制备菜籽油生物柴油。采用响应面法(RSM)对操作参数进行优化,以获得最大的生物柴油产率。在此基础上,利用基于随机森林(Random Forest, RF)的机器学习技术对生物柴油产率的预测进行建模。RSM方法表明,最佳条件为甲醇油比(12:1)、反应温度(65°C)和催化剂浓度(5 wt %),最大生物柴油收率为96.24%。RF模型具有较高的决定系数(R2 = 0.9785)和较低的误差值(MAE = 0.3505和RMSE = 0.4473),具有较强的预测精度,表明其预测生物柴油产量的可靠性和稳健性。这些发现证明了Borassus生物质作为生物柴油生产的可持续多相催化剂的潜力,并强调了基于机器学习的优化和集成在提高生物柴油合成中的作用。
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引用次数: 0
Multi-site Milling Strategy Reveals Significant Variation in Biomass Composition of Switchgrass (Panicum virgatum) Grown at Ten Locations 多地点碾磨策略揭示10个地点柳枝稷生物量组成的显著差异
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-21 DOI: 10.1007/s12155-025-10897-x
David J. Thomas, Jason Bonnette, Steven D. Masterson, Robert B. Mitchell, Thomas E. Juenger, Laura E. Bartley

Cell wall composition influences biomass use as a forage and as a feedstock for biofuel and chemical conversion. To examine the influence of environment on composition of switchgrass (Panicum virgatum L.), we utilized a multi-environment experiment consisting of clones of switchgrass genotypes grown at up to ten locations in the continental US. We tested the influence of different milling treatments on biomass composition trait predictions via near-infrared reflectance spectroscopy (NIRS). We found that most compositional trait predictions (29/34) were significantly different (P < 0.05) when a single lot of biomass was subjected to disparate milling treatments, i.e., knife milling vs. knife milling with an additional cyclone milling. Further, depending on the plant material tested, three to eight compositional trait predictions vary (P < 0.05) when identical biomass was knife milled at different sites followed by cyclone milling at a single site, including for traits such as Klason lignin, nitrogen, and carbon. In some cases, variation due to milling site exceeded environmentally induced compositional variation of a single switchgrass genotype grown at different sites. From these observations, we recommend a protocol with two sequential millings that decouples growth environment from a particular mill. Utilizing this approach, we found that 46/46 biomass composition traits from the warm season herbaceous forage and switchgrass bioethanol NIRS equations vary significantly (P < 0.001) in clones of a switchgrass genotype (WBC) grown at ten sites, with the growth site representing the largest average source of variation (41%). This multi-site milling approach can be used to examine environmental and gene-by-environment influences on composition with the goal of optimizing cell wall composition in different environments for biomass utilization.

细胞壁组成影响生物质作为饲料和作为生物燃料和化学转化的原料的使用。为了研究环境对柳枝稷(Panicum virgatum L.)组成的影响,我们利用了多环境实验,包括生长在美国大陆10个地点的柳枝稷基因型无性系。通过近红外反射光谱(NIRS)测试了不同碾磨处理对生物量组成性状预测的影响。我们发现,当单个批次的生物量受到不同的铣削处理时,即刀铣削与刀铣削加额外的旋风铣削,大多数组成性状预测(29/34)显着不同(P < 0.05)。此外,根据所测试的植物材料,当相同的生物质在不同地点进行刀磨,然后在一个地点进行旋风磨时,3到8个组成性状预测会有所不同(P < 0.05),包括klasson木质素,氮和碳等性状。在某些情况下,由于铣削地点造成的变异超过了在不同地点生长的单一柳枝稷基因型的环境诱导的组成变异。根据这些观察,我们推荐一种具有两个连续磨矿的协议,将生长环境与特定磨矿解耦。利用该方法,我们发现暖季草本牧草和柳枝稷生物乙醇NIRS方程的46/46生物量组成性状在10个地点生长的柳枝稷基因型(WBC)无性系(WBC)中差异显著(P < 0.001),其中生长地点代表了最大的平均变异源(41%)。这种多位点研磨方法可用于检测环境和基因对组成的影响,目的是优化不同环境下的细胞壁组成,以促进生物质利用。
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引用次数: 0
Influence of Internal Reactor Configurations on Hydrodynamics and Methane Yield in High-Solids Anaerobic Digestion 反应器内构型对高固体厌氧消化流体动力学和甲烷产率的影响
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-21 DOI: 10.1007/s12155-025-10922-z
Amin Pirmoghani, Shoaib Gholami, Meghdaad Pirsaheb, Masoud Moradi, Behzad Shahmoradi, Mahdi Safari, Hee-Jeong Choi

The rising energy consumption, energy crises, industrial growth, and environmental pollution have prompted a shift towards renewable energy resources. This study investigates the dynamic behavior of high-viscosity fluids in stirred tanks, both baffled and non-baffled, relevant for laboratory applications and biogas production. A cylindrical tank with four vertical baffles was analyzed, focusing on the flow field, turbulent kinetic energy, and its dissipation rates at rotational speeds of 20, 40, and 60 rpm. Comparisons between experimental and simulated results highlighted an acceptable 6% error in power consumption and Reynolds number predictions. At different rotational speeds, the radial velocities measured along the blades were 0.237, 0.130, and 0.041 m/s for the baffled tank, and 0.226, 0.128, and 0.041 m/s for the non-baffled tank, respectively. Furthermore, an increase in vertical flow contributed to greater turbulence intensity. The turbulent kinetic energy for baffled and non-baffled vessels at these speeds was recorded as 0.0215, 0.0102, 0.0024 m²/s² and 0.0188, 0.0091, 0.0022 m²/s², respectively. Dissipation rates were 0.049, 0.011, 0.0006 m²/s³ and 0.037, 0.0091, 0.0005 m²/s³. The findings confirm that baffled configurations enhance radial flow and mixing efficiency. The final cumulative biogas production results after 19 days of operation showed significant differences in the performance of each stirring speed. The amounts of biogas collected were 367, 488, 418, and 325 L at stirring speeds of 0, 20, 40, and 60 rpm, respectively. The optimal stirring speed was 20 rpm, yielding a positive energy balance of 4.424 MJ, the highest net energy efficiency. These findings suggest that moderate stirring with baffles optimizes both methane output and energy performance.

不断上升的能源消耗、能源危机、工业增长和环境污染促使人们转向可再生能源。本研究研究了高粘度流体在搅拌槽中的动态行为,包括挡板和非挡板,与实验室应用和沼气生产相关。对具有四个垂直挡板的圆柱形油箱进行了分析,重点研究了20、40和60 rpm转速下的流场、湍流动能及其耗散率。实验和模拟结果的比较强调了在功耗和雷诺数预测中可以接受的6%的误差。不同转速下,挡板槽沿叶片径向速度分别为0.237、0.130和0.041 m/s,非挡板槽沿叶片径向速度分别为0.226、0.128和0.041 m/s。此外,垂直气流的增加也增加了湍流强度。在这些速度下,挡板和非挡板容器的湍流动能分别为0.0215、0.0102、0.0024 m²/s²和0.0188、0.0091、0.0022 m²/s²。耗散率分别为0.049、0.011、0.0006 m²/s³和0.037、0.0091、0.0005 m²/s³。研究结果证实,挡板结构提高了径向流动和混合效率。运行19 d后的最终累积产气结果显示,各搅拌速度的性能差异显著。在0、20、40和60 rpm的搅拌转速下,沼气收集量分别为367、488、418和325 L。最佳搅拌转速为20 rpm,产生的正能量平衡为4.424 MJ,净能量效率最高。这些发现表明,挡板的适度搅拌可以优化甲烷产量和能源性能。
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引用次数: 0
Synergistic Anaerobic Co-Digestion of Parboiled Rice Mill Wastewater and Rice Straw: Influence of Particle Size and Inoculum-to-Substrate Ratio on Biogas Kinetics and Energy Balance 米磨废水与稻草协同厌氧共消化:粒径和菌底比对沼气动力学和能量平衡的影响
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-20 DOI: 10.1007/s12155-025-10920-1
Nagarjuna Kandagatla, Sridhar Pilli, Polisetty Venkateswara Rao, R. Satish Babu, R. D. Tyagi

Anaerobic digestion (AD) is a sustainable waste-to-energy technology that addresses both environmental pollution and renewable energy generation. This study investigates the potential use of parboiled rice mill wastewater (PRMWW), assesses the energy balance of its co-digestion process, and addresses water requirements in AD. Since PRMWW has an unbalanced nutrient profile, particularly low in carbon, its co-digestion with lignocellulosic substrates such as rice straw (RS) can enhance overall digestion efficiency by improving the nutrient balance and promoting lignocellulose degradation. RS was incorporated into PRMWW to balance the carbon-to-nitrogen (C/N) ratio and provide structural carbon for enhanced biogas production. Various co-substrate combinations with different C/N ratios were tested under mesophilic conditions. The study investigated the effect of RS particle size on biogas production and observed that medium-sized particles (1.18–2.36 mm) yielded higher biogas compared to small (0.6–1.18 mm) and large (2.36–4.75 mm) particles. The corresponding biogas yields were 363, 439, and 313 mL/g VSadded for small, medium, and large particles, respectively. Additionally, it was observed that increasing the C/N ratio beyond a certain point reduced biogas production due to nitrogen limitation. At C/N = 23 with RS particles of medium, methane and biogas yields were 235 and 439 mL/gVSadded, respectively, with an 83% reduction in volatile solids (VS). The impact of the inoculum-to-substrate (I/S) ratio (0.5 to 4) on digester performance was also examined. The optimal I/S = 1 produced significant yields of 443 mL/gVS for biogas and 267 mL/gVS for methane, with 72% biodegradability. The modified gompertz model (MGM) showed the highest methane production (268.59 mL/gVS) after a lag period of 2.60 ± 0.71 days. The energy balance analysis of anaerobic co-digestion (ACoD) of PRMWW and RS reveals a net energy gain of 43.75 kWh/MgVS, demonstrating superior energy yield compared to mono-digestion.

厌氧消化(AD)是一种可持续的废物转化能源技术,既解决了环境污染问题,又能产生可再生能源。本研究探讨了半煮米厂废水(PRMWW)的潜在用途,评估了其共消化过程的能量平衡,并解决了AD的水需求。由于PRMWW的营养成分不平衡,特别是碳含量低,因此与秸秆等木质纤维素基质共消化可以通过改善营养平衡和促进木质纤维素降解来提高整体消化效率。在PRMWW中加入RS是为了平衡碳氮比,为提高沼气产量提供结构碳。在中温条件下测试了不同碳氮比的共底物组合。该研究考察了RS粒径对沼气产量的影响,发现中型颗粒(1.18-2.36 mm)的沼气产量高于小颗粒(0.6-1.18 mm)和大颗粒(2.36-4.75 mm)。相应的小颗粒、中颗粒和大颗粒的沼气产量分别为363、439和313 mL/g。此外,当碳氮比超过某一点时,由于氮的限制,沼气产量会降低。在C/N = 23时,添加RS颗粒的培养基中,甲烷和沼气产量分别为235和439 mL/ gvs5,挥发性固体(VS)减少83%。考察了菌底比(I/S)(0.5 ~ 4)对消化器性能的影响。在最佳I/S = 1条件下,沼气产率为443 mL/gVS,甲烷产率为267 mL/gVS,可生物降解率为72%。改良gompertz模型(MGM)在延迟2.60±0.71 d后甲烷产量最高,为268.59 mL/gVS。PRMWW和RS厌氧共消化(ACoD)的能量平衡分析显示,净能量增益为43.75 kWh/MgVS,与单一消化相比具有更高的能量产量。
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引用次数: 0
Esterification of Acidic Crude Palm Oil Using Trickle Bed Reactor Packed With Supported p-Toluenesulfonic Acid Monohydrate-Based Deep Eutectic Solvent 负载对甲苯磺酸一水合物深共熔溶剂填充滴流床反应器酯化酸性粗棕榈油
IF 3 3区 工程技术 Q3 ENERGY & FUELS Pub Date : 2025-11-18 DOI: 10.1007/s12155-025-10912-1
Adeeb Hayyan, Inas M. AlNashef, Sharifah Shahira Syed Putra, Mohd Ali Hashim, Yousef Mohammed Alanazi, Jehad Saleh, Bhaskar Sen Gupta, Andrew T. H. Yeow, Low Wei Seng, M. K. Kow

Trickle bed reactors (TBRs) are widely employed in oleochemical processing due to their continuous operation and high efficiency. However, further improvements are needed to develop sustainable packing materials for TBR systems. In this study, a TBR packed with activated carbon impregnated with a deep eutectic solvent (DES) was used for the treatment of acidic crude palm oil (ACPO). An ammonium-based DES was synthesized from p-toluenesulfonic acid monohydrate (PTSA) and choline chloride (ChCl). The successful impregnation of –SO₃H groups onto activated carbon was evidenced by FESEM, verified by EDX through the detection of sulfur and further confirmed by FTIR analysis showing characteristic sulfonic peaks. Under optimal conditions using 8 g of DES-loaded activated carbon, a reaction temperature of 60 °C, and flow rates of 4 mL/min for ACPO and 3 mL/min for methanol, the free fatty acid (FFA) content was reduced from 9 to 1%. Compared to the batch process, the system showed lower catalyst consumption (17.86 mg/g over 37 mg/g) and higher treated ACPO yield (86 ± 0.1%). These results highlight the TBR-DES system as a promising and sustainable approach for upgrading low-grade palm oil to biodiesel feedstock.

滴流床反应器(TBRs)因其连续运行和效率高而在油脂化学加工中得到广泛应用。然而,需要进一步的改进来开发可持续的TBR系统包装材料。在这项研究中,用活性炭填充的TBR浸渍了深共熔溶剂(DES),用于处理酸性粗棕榈油(ACPO)。以对甲苯磺酸一水(PTSA)和氯化胆碱(ChCl)为原料合成了氨基DES。FESEM证实了-SO₃H基团在活性炭上的浸渍成功,EDX通过检测硫进行了验证,FTIR分析进一步证实了-SO₃H基团在活性炭上的浸渍成功。在最佳条件下,负载8 g des的活性炭,反应温度为60℃,ACPO流速为4 mL/min,甲醇流速为3 mL/min,游离脂肪酸(FFA)含量从9%降至1%。与间歇式工艺相比,该系统的催化剂消耗量更低(17.86 mg/g / 37 mg/g),处理后的ACPO收率更高(86±0.1%)。这些结果表明,TBR-DES系统是将低品位棕榈油升级为生物柴油原料的一种有前途和可持续的方法。
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BioEnergy Research
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