The conversion of biomass into hard carbon offers an environmentally benign and cost-effective route for synthesising sustainable anode materials for sodium-ion batteries. In this study, fruit shells of Sterculia foetida were utilised as a precursor to produce hard carbon through sequential stages of fragmentation, pre-carbonisation, high-temperature carbonisation (≥ 800 °C), impurity removal, and hydrothermal activation. TGA of the pre-carbonised material indicated a carbon yield of 25% at 1000 °C. Structural and surface characterisations were performed using XRD, SEM, Raman spectroscopy, FTIR, nitrogen adsorption–desorption isotherms, and ICP-MS. Microstructural analysis identified 1000 °C for 3 h followed by hydrothermal activation (at 180 °C for 24 h) as the optimal carbonisation temperature, yielding hierarchical porosity and enhanced surface features. Type IV adsorption–desorption isotherms confirmed the mesoporous nature of the material, while hydrothermal activation at 180 °C further improved pore uniformity and distribution. Electrochemical behaviour was evaluated in a half-cell configuration with sodium metal. CV demonstrated effective sodiation/desodiation within 0.01–0.8 V. GCD tests revealed that hard carbon obtained under the optimised condition achieved 64% initial coulombic efficiency and retained 89% of its capacity after 10 cycles. These results underscore the promise of Sterculia foetida-derived hard carbon as a sustainable anode material for sodium-ion batteries.
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