Peizhou Li, Ao Li, Jin Feng, Xunhui Li, Na Wang, Zhang Guili, Yang Bo, Ting Wang, Xin Huang, Hongxun Hao
Due to the ever-increasing demand for lithium in various fields, recycling lithium from used batteries is crucial. However, the insufficient thermodynamic phase equilibrium study limited the development of lithium recovery processes. To provide a fundamental basis for the recycling of Li and Na sources from lithium battery leachate, solid–liquid equilibrium data of the Li2SO4-Na2SO4-H2O system at different temperatures are measured based on the isothermal solution saturation method and Schreinemaker's wet residue method, which are also successfully fitted by the Pitzer model. It is found that, Na2SO4 zone is highly sensitive to temperature, while the zone of Li2SO4 remained almost unchanged when the temperature changed. Furthermore, the crystallization region of the double salt changed from one to two and then back to one as the temperature increased. Based on the thermodynamic characteristics of Li2SO4 and Na2SO4, a novel crystallization process for separating Na2SO4 from the mixed solution of Li2SO4-Na2SO4 is proposed, which not only enables the effective separation of high-purity sodium sulfate crystals but also enriches lithium sulfate in the solution, thereby enhancing the overall separation efficiency.
{"title":"Solid–Liquid Phase Equilibria of Ternary System Li2SO4-Na2SO4-H2O in a Wide Range of Temperatures: Measurement and Application","authors":"Peizhou Li, Ao Li, Jin Feng, Xunhui Li, Na Wang, Zhang Guili, Yang Bo, Ting Wang, Xin Huang, Hongxun Hao","doi":"10.1002/crat.70019","DOIUrl":"https://doi.org/10.1002/crat.70019","url":null,"abstract":"<p>Due to the ever-increasing demand for lithium in various fields, recycling lithium from used batteries is crucial. However, the insufficient thermodynamic phase equilibrium study limited the development of lithium recovery processes. To provide a fundamental basis for the recycling of Li and Na sources from lithium battery leachate, solid–liquid equilibrium data of the Li<sub>2</sub>SO<sub>4</sub>-Na<sub>2</sub>SO<sub>4</sub>-H<sub>2</sub>O system at different temperatures are measured based on the isothermal solution saturation method and Schreinemaker's wet residue method, which are also successfully fitted by the Pitzer model. It is found that, Na<sub>2</sub>SO<sub>4</sub> zone is highly sensitive to temperature, while the zone of Li<sub>2</sub>SO<sub>4</sub> remained almost unchanged when the temperature changed. Furthermore, the crystallization region of the double salt changed from one to two and then back to one as the temperature increased. Based on the thermodynamic characteristics of Li<sub>2</sub>SO<sub>4</sub> and Na<sub>2</sub>SO<sub>4</sub>, a novel crystallization process for separating Na<sub>2</sub>SO<sub>4</sub> from the mixed solution of Li<sub>2</sub>SO<sub>4</sub>-Na<sub>2</sub>SO<sub>4</sub> is proposed, which not only enables the effective separation of high-purity sodium sulfate crystals but also enriches lithium sulfate in the solution, thereby enhancing the overall separation efficiency.</p>","PeriodicalId":48935,"journal":{"name":"Crystal Research and Technology","volume":"60 9","pages":""},"PeriodicalIF":1.9,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145038482","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Calcium sulfate hemihydrate (CSH) crystals are a high-value-added industrial material with broad application prospects. Effective control of CSH morphology is crucial to preparing high-quality products and improving their performance. This study investigates the effect of citric acid, succinic acid, and polyacrylamide additives on the hydrothermal crystal growth and morphological evolution of CSH. CSH crystals are obtained in the presence and absence of these additives, and the products are characterized by X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). The XRD and FTIR results show that calcium sulfate dihydrate transformed into the hemihydrate form at the end of the hydrothermal process. SEM analysis reveals that citric acid led to the formation of prismatic crystals with reduced aspect ratios, while polyacrylamide resulted in thicker and irregular crystals. Additionally, fibrous need-like CSH converted into regular prismatic crystals in the presence of succinic acid. In addition, thermogravimetric analysis coupled with FTIR is performed to investigate the thermal decomposition behavior and helped to understand the dehydration kinetics and thermodynamics of the CSH. The average activation energy calculated using the Friedman method is 35.02 kJ mol−1. These findings demonstrate that additive-assisted hydrothermal crystallization enables effective control over the shape parameters and morphology of CSH crystals.
{"title":"Effect of Organic Additives on the Structure and Morphology of Calcium Sulfate Hemihydrate Prepared Using Hydrothermal Method","authors":"Sevgi Polat","doi":"10.1002/crat.70017","DOIUrl":"https://doi.org/10.1002/crat.70017","url":null,"abstract":"<p>Calcium sulfate hemihydrate (CSH) crystals are a high-value-added industrial material with broad application prospects. Effective control of CSH morphology is crucial to preparing high-quality products and improving their performance. This study investigates the effect of citric acid, succinic acid, and polyacrylamide additives on the hydrothermal crystal growth and morphological evolution of CSH. CSH crystals are obtained in the presence and absence of these additives, and the products are characterized by X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). The XRD and FTIR results show that calcium sulfate dihydrate transformed into the hemihydrate form at the end of the hydrothermal process. SEM analysis reveals that citric acid led to the formation of prismatic crystals with reduced aspect ratios, while polyacrylamide resulted in thicker and irregular crystals. Additionally, fibrous need-like CSH converted into regular prismatic crystals in the presence of succinic acid. In addition, thermogravimetric analysis coupled with FTIR is performed to investigate the thermal decomposition behavior and helped to understand the dehydration kinetics and thermodynamics of the CSH. The average activation energy calculated using the Friedman method is 35.02 kJ mol<sup>−1</sup>. These findings demonstrate that additive-assisted hydrothermal crystallization enables effective control over the shape parameters and morphology of CSH crystals.</p>","PeriodicalId":48935,"journal":{"name":"Crystal Research and Technology","volume":"60 9","pages":""},"PeriodicalIF":1.9,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145038484","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}