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Calibration and verification of contact parameters for firework oxidizer powders based on DEM 基于DEM的烟花氧化剂粉末接触参数标定与验证
IF 2.9 3区 工程技术 Pub Date : 2025-10-13 DOI: 10.1007/s10035-025-01561-4
Yi Fang, Fayong Zhang, Liangcai Ling, Limin Xie, Bing Fang, Dapeng Ye

Firework oxidizer powders are inorganic compounds that supply active oxygen within pyrotechnic systems. Due to their fine particle size and tendency to leak during handling, accurately simulating their flow behavior is essential for optimizing powder-filling equipment. However, limited research exists on their discrete element method (DEM) parameters, and many key contact properties remain undocumented. This study systematically calibrated six critical DEM contact parameters for firework oxidizer powders-particle density, elastic modulus, Poisson’s ratio, static friction coefficient, rolling friction coefficient, and shear modulus-using a combination of experimental measurements and numerical simulations. The Hertz-Mindlin contact model was adopted, and a Plackett–Burman design was used to identify the most influential parameters affecting the static angle of repose. Results showed that the static friction coefficient, rolling friction coefficient, and shear modulus had the most significant effects. Their optimal ranges were further refined via steepest ascent testing. A Box-Behnken design was employed to develop a regression model for the angle of repose, yielding final calibrated values of 0.288, 0.035, and 65.076 MPa for the three dominant parameters, respectively. These parameters were then applied in DEM simulations of powder flow involving a T-shaped scraper, which pushes the powder toward the dosing holes, allowing it to fall under gravity. Physical filling tests demonstrated that powder leakage was effectively controlled when the scraper speed did not exceed 0.3 m/s. This study provides valuable insights for equipment optimization and offers a reliable reference for DEM-based modeling and design of firework oxidizer powder handling systems.

Graphical Abstract

烟火氧化剂粉末是在烟火系统中提供活性氧的无机化合物。由于它们的细粒度和在处理过程中泄漏的倾向,准确模拟它们的流动行为对于优化粉末填充设备至关重要。然而,对其离散元法(DEM)参数的研究有限,许多关键的接触特性仍未见报道。本研究采用实验测量和数值模拟相结合的方法,系统校准了烟花氧化剂粉末的六个关键DEM接触参数——颗粒密度、弹性模量、泊松比、静摩擦系数、滚动摩擦系数和剪切模量。采用Hertz-Mindlin接触模型,采用Plackett-Burman设计确定对静休止角影响最大的参数。结果表明,静摩擦系数、滚动摩擦系数和剪切模量对摩擦强度的影响最为显著。他们的最佳范围进一步细化,通过最陡的上升测试。采用Box-Behnken设计建立休止角回归模型,得到三个主要参数的最终校准值分别为0.288、0.035和65.076 MPa。然后将这些参数应用于粉末流动的DEM模拟中,其中包括一个t形刮板,它将粉末推向剂量孔,使其在重力作用下下降。物理充填试验表明,当刮板速度不超过0.3 m/s时,粉体泄漏得到有效控制。该研究为设备优化提供了有价值的见解,并为基于dem的烟花氧化剂粉末处理系统建模和设计提供了可靠的参考。图形抽象
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引用次数: 0
Baffles’ engineering optimization in rock avalanches’ prevention: brief review and protection measures for particle splashing of various shapes 岩崩防治中挡板的工程优化——浅谈各种形状颗粒飞溅的防护措施
IF 2.9 3区 工程技术 Pub Date : 2025-10-13 DOI: 10.1007/s10035-025-01582-z
YuZhang Bi, Chi Che, Shuaixing Yan, Jun Zhao, Dongpo Wang

Baffles is an effective means of preventing and controlling rock avalanches, but the blocking performance of particle splashing in rock avalanches is not yet clear. And the particle shape has a significant impact on the dynamic characteristics of particle splashing. This study reviewed the research and application of baffles in avalanches, debris flows, and rock avalanches and adopted Discrete Element Method (DEM) software to conduct numerical simulation experiments, comparing the motion characteristics and energy evolution of particle splashing in rock avalanches with various shape particles under baffles protection, analyzing the motion mode of particle splashing, and assuming the internal mechanism of shape affecting particle splashing. The results showed the splashing particle mass, peak particle velocity, maximum splashing distance, and average splashing height of particles with different shapes are roughly linearly and negatively correlated with the particle shape factor with the maximum difference of 2166.0, 25.2, 98.5 and 10.2% respectively, while the relative energy consumption of particles during the sliding motion is roughly linearly positively correlated. There are two modes of particle splashing, inter-particle collision and deposit body collision, changing the motion direction and velocity of splashing particles. The differences among the splashing motion characteristics of particles with different shapes result from the distinct collision modes induced by the collision angle, velocity, and spin, which can influence the direction and velocity of particles after collision. Based on our previous studies in baffle-net structures, the optimal engineering height of protective net was confirmed as 0.94 times of baffle height for the interception of particle splashing in rock avalanches reducing 86.5% splashing particles than the baffles with the protective net of 0.5 times baffle height, as reference for particle splashing prevention.

挡板是预防和控制岩石雪崩的有效手段,但颗粒飞溅在岩石雪崩中的阻挡性能尚不清楚。颗粒形状对颗粒飞溅的动态特性有显著影响。本研究综述了折流板在雪崩、泥石流和岩石雪崩中的研究与应用,采用离散元法(DEM)软件进行数值模拟实验,比较了折流板保护下不同形状颗粒在岩石雪崩中飞溅的运动特性和能量演化,分析了颗粒飞溅的运动模式,并假设了形状影响颗粒飞溅的内在机理。结果表明:不同形状颗粒的飞溅颗粒质量、峰值速度、最大飞溅距离和平均飞溅高度与颗粒形状因子大致呈线性负相关,最大差值分别为2166.0、25.2、98.5和10.2%,而颗粒在滑动运动过程中的相对能量消耗大致呈线性正相关。粒子溅射有粒子间碰撞和沉积体碰撞两种模式,改变了溅射粒子的运动方向和速度。不同形状粒子溅射运动特性的差异是由于碰撞角度、速度和自旋诱导的碰撞模式不同,从而影响碰撞后粒子的方向和速度。基于前人对挡流网结构的研究,确定挡流网的最佳工程高度为挡流板高度的0.94倍,与挡流板高度为0.5倍的挡流板相比,可减少86.5%的飞溅颗粒,可作为防止颗粒飞溅的参考。
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引用次数: 0
Investigation of laboratory-scale landslide granular flow impacting on dry and wet conditions 实验室尺度滑坡颗粒流对干湿条件影响的研究
IF 2.9 3区 工程技术 Pub Date : 2025-10-13 DOI: 10.1007/s10035-025-01576-x
Vikas Sharma, Sahil B. Lukhi, Stuti Gupta, Mohammed Y. Majid, Rakesh Kumar, Sanjay Kumar

This study focuses on the dynamics of granular flow similar to landslides and avalanches using a controlled environment. The work experimentally investigates the gravity-driven granular flow to mitigate the threat of landslides using both dry and wet surfaces. For dry conditions, different friction surfaces are used, while for wet conditions, different water levels are employed. Granular flow is studied for different angles of inclination and compared using spread area, run-off distance, and height of the terminated flow. At lower angles, the run-off distance experiences a reduction of approximately 50% for the frictional surface. The study reveals the formation of distinct deposit patterns on the ground table, ranging from a mustache-like structure to a tongue-shaped structure for low to high friction conditions respectively. Additionally, it’s observed that a wider spread area is formed under both low and high friction conditions, but a narrow spread is observed for the medium friction surface. For medium friction, there exists a balance between energy dissipation due to particle –surface collisions and particle momentum loss affecting the spread formation. The granular flow entering the water is divided into a leading wave at the top surface and a turbidity current, which is propagated along the bottom surface of the water. The medium friction surface presents a viable strategy for enhancing resilience against landslide. Additionally, the potential use of water bodies as a control measure shows promising results. These findings contribute to a deeper understanding of granular flow behavior and the development of effective control measures in landslide-prone regions.

Graphical abstract

Deposition pattern and spread area comparison

本研究的重点是在控制环境下类似于滑坡和雪崩的颗粒流动力学。实验研究了重力驱动的颗粒流,以减轻干燥和潮湿表面的滑坡威胁。对于干燥条件,使用不同的摩擦面,而对于潮湿条件,使用不同的水位。研究了不同倾斜角下的颗粒流,并比较了扩散面积、径流距离和终止流高度。在较低的角度下,摩擦表面的径流距离减少了约50%。研究表明,在低摩擦和高摩擦条件下,地层形成了不同的沉积模式,从胡子状结构到舌状结构。此外,观察到在低摩擦和高摩擦条件下形成更大的扩展区域,而在中等摩擦表面上形成较小的扩展区域。对于介质摩擦,粒子表面碰撞的能量耗散与影响扩散形成的粒子动量损失之间存在平衡。进入水体的粒状流分为上表面的导波和沿水底表面传播的浊度流。中等摩擦面为提高抗滑坡韧性提供了可行的策略。此外,水体作为一种控制措施的潜在用途显示出良好的结果。这些发现有助于更深入地了解滑坡易发地区的颗粒流行为和制定有效的控制措施。图解:沉积模式与扩散面积的比较
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引用次数: 0
Elasto-frictional reduced model of a cyclically sheared container filled with particles 充满颗粒的循环剪切容器的弹摩简化模型
IF 2.9 3区 工程技术 Pub Date : 2025-10-09 DOI: 10.1007/s10035-025-01583-y
Antoine Faulconnier, Stéphane Job, Julien Brocail, Nicolas Peyret, Jean-Luc Dion

This article explores the hysteretic behavior and the damping features of sheared granular media using discrete element method (DEM) simulations. We consider polydisperse non-cohesive frictional spherical particles, enclosed in a container with rigid but moving walls, subjected to a cyclic simple shear superimposed on a confining pressure. The mechanical response of the grains is analyzed in the permanent regime, by fitting the macroscopic stress–strain relation applied to the box with a Dahl-like elasto-frictional model. The influence of several parameters such as the amplitude of the strain, the confining pressure, the elasticity, the friction coefficient, the size and the number of particles are explored. We find that the fitted parameters of our macroscopic Ansatz rely qualitatively on both a well-established effective medium theory of confined granular media and a well-documented rheology of granular flow. Quantitatively, we demonstrate that the single degree-of-freedom elasto-frictional reduced model reliably describes the nonlinear response of the granular layer over a wide range of operating conditions. In particular, we show that the mechanical response of a granular slab under simple shear depends on a unique dimensionless parameter akin to an effective Coulomb threshold at low shear/high pressure. Furthermore, exploring higher shear/lower pressure, we evidence optimal damping at the crossover between a loose unjammed regime and a dense elastic regime.

Graphical Abstract

Optimizing vibrations mitigation by confined elasto-frictional particles with a DEM-based Dahl-like reduced model

本文利用离散元法(DEM)模拟研究了剪切颗粒介质的滞回特性和阻尼特性。我们考虑多分散的非粘性摩擦球形颗粒,封闭在具有刚性但移动的壁的容器中,受到循环简单剪切叠加在围压上。采用类dahl弹性-摩擦模型拟合箱体的宏观应力-应变关系,分析了晶粒在永久状态下的力学响应。探讨了应变幅值、围压、弹性系数、摩擦系数、颗粒尺寸和颗粒数量等参数的影响。我们发现宏观Ansatz的拟合参数定性地依赖于一个完善的受限颗粒介质的有效介质理论和一个有充分记录的颗粒流动流变学。定量地,我们证明了单自由度弹性摩擦简化模型可靠地描述了颗粒层在广泛的操作条件下的非线性响应。特别是,我们表明,颗粒板在简单剪切下的力学响应取决于一个独特的无量纲参数,类似于低剪切/高压下的有效库仑阈值。此外,通过探索更高的剪切压力/更低的压力,我们证明了在松散无堵塞状态和密集弹性状态之间的交叉点处的最佳阻尼。图形摘要利用基于dem的类dahl简化模型优化约束弹性摩擦颗粒的振动缓解
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引用次数: 0
Experimental evidence of detailed balance in granular systems 颗粒系统中详细平衡的实验证据
IF 2.9 3区 工程技术 Pub Date : 2025-10-06 DOI: 10.1007/s10035-025-01579-8
Xulai Sun, Yinqiao Wang, Yujie Wang, Raphael Blumenfeld, Jie Zhang

The principle of detailed balance (DB) states that every kinetic transition in a system with many micro-states, (mu ), is balanced, on average, with the opposite transition, (mu _ileftrightharpoons mu _j). The current perception is that, on the scale of the most elementary degrees of freedom, DB is satisfied only in equilibrium systems, although a rigorous proof exists only for thermal systems. It is believed that, on this scale, non-equilibrium steady states can only be balanced by cycles, such as (Arightarrow Brightarrow Crightarrow A). We report here experiments on a family of out-of-equilibrium quasi-statically cyclically sheared granular systems, which appear to show robust DB. We then analyse in detail the concept and interpretation of DB and show that our systems are the exact equivalent of chemically reactive systems in thermal equilibrium. We therefore conclude that our non-equilibrium systems do indeed satisfy this principle. We further study the approach to DB as a function of system size and time. Given the significant progress to which this principle has led in equilibrium systems, these observations may pave the way for better models of the dynamics and statistical mechanics of these and potentially other non-equilibrium systems.

详细平衡原理(DB)指出,在一个有许多微观状态((mu ))的系统中,平均而言,每一个动力学转变都与相反的转变(mu _ileftrightharpoons mu _j)平衡。目前的看法是,在最基本自由度的尺度上,DB只在平衡系统中得到满足,尽管严格的证明只存在于热系统中。据信,在这个尺度上,非平衡稳态只能通过循环来平衡,例如(Arightarrow Brightarrow Crightarrow A)。我们在这里报告了一组非平衡准静态循环剪切颗粒系统的实验,这些系统似乎显示出鲁棒的DB。然后,我们详细分析了DB的概念和解释,并表明我们的系统与热平衡中的化学反应系统完全等同。因此,我们得出结论,我们的非平衡系统确实满足这一原则。我们进一步研究了DB作为系统大小和时间的函数的方法。考虑到这一原理在平衡系统中所取得的重大进展,这些观察结果可能为这些系统以及潜在的其他非平衡系统的更好的动力学和统计力学模型铺平道路。
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引用次数: 0
Thermal discrete particle model of powder melting and coalescence in additive manufacturing 增材制造中粉末熔化与聚并的热离散粒子模型
IF 2.9 3区 工程技术 Pub Date : 2025-10-06 DOI: 10.1007/s10035-025-01581-0
Mohamad Yousef Shaheen, Stefan Luding, Anthony R. Thornton, Thomas Weinhart

Laser powder bed fusion (LPBF) is an additive manufacturing technique that utilizes laser-induced melting of specific regions within a powder layer to create complex parts. Achieving high-quality products in LPBF requires the optimization of process parameters based on the unique characteristics of the powder material. Since experimental optimisation can be both time-consuming and costly, we propose a computational model capable of simulating the particle micro-mechanics in LPBF, offering a more cost-effective solution.

We have developed a novel thermal discrete particle and contact model that accurately captures the essential phenomena of melting, coalescence, and consolidation within LPBF. Our model assumes that solid particles partially melt under the influence of heat, subsequently coalesce, and form solid bonds during the cooling phase. The rate of coalescence is determined by the material’s surface tension and viscosity as it undergoes melting. To account for phase transitions, we employ an apparent heat capacity method. We first introduce our contact model and provide verification against analytical solutions for a two-particle system. We then demonstrate the efficacy of our model by applying it to a multi-particle example, successfully capturing the coalescence and consolidation behaviour observed in LPBF. The model has been implemented in the open-source code MercuryDPM. The current model is developed for polymer material, but it can be extended to metal and ceramic.

Graphical Abstract

Thermal Discrete Particle Model of Particle melting and Coalescence

激光粉末床熔融(LPBF)是一种增材制造技术,利用激光诱导熔化粉末层内的特定区域来制造复杂的零件。在LPBF中获得高质量的产品需要根据粉末材料的独特特性对工艺参数进行优化。由于实验优化既耗时又昂贵,我们提出了一个能够模拟LPBF中颗粒微观力学的计算模型,提供了一个更具成本效益的解决方案。我们开发了一种新的热离散颗粒和接触模型,该模型准确地捕捉了LPBF中熔化、聚结和固结的基本现象。我们的模型假设固体颗粒在热的影响下部分熔化,随后聚结,并在冷却阶段形成固体键。在熔化过程中,材料的表面张力和粘度决定了聚合的速率。为了解释相变,我们采用表观热容法。我们首先介绍了我们的接触模型,并对两粒子系统的解析解进行了验证。然后,我们通过将该模型应用于多粒子例子来证明其有效性,成功捕获了在LPBF中观察到的聚结和固结行为。该模型已在开源代码MercuryDPM中实现。目前的模型是针对高分子材料开发的,但它可以扩展到金属和陶瓷。图形化:粒子熔化与聚并的热离散粒子模型
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引用次数: 0
Investigation of porosity model construction for high pellet ratio mixed-burden layers in blast furnace 高炉高球团比混料层孔隙率模型构建研究
IF 2.9 3区 工程技术 Pub Date : 2025-09-29 DOI: 10.1007/s10035-025-01577-w
Yating Cui, Ruishuai Si, Zhenyang Wang, Jianliang Zhang, kexin Jiao, Peiyuan Lu

Driven by the “dual carbon” strategy for low-carbon steel transformation, raising the pellet ratio in the blast furnace (BF) burden offers a core technical path to optimize burden structure and cut carbon emissions. The distribution of BF burden critically influences operation by affecting internal gas flow, heat and mass transfer, and chemical reactions. This study employs the discrete element method (DEM) to examine how burden structure affects bed porosity at high pellet ratios, emphasizing mixed-layer formation. Key findings include: (1) Porosity evolution patterns in mixed burden layers under varying furnace charge configurations were characterized. (2) Porosity is minimized at the ore-coke interface because of particle penetration. Additionally, this effect intensifies as the coke-ore size difference increases. (3) Increasing the pellet ratio enhances lump-zone bed porosity and permeability. As the pellet ratio increased from 30 to 90%, bed porosity rose from 33.75 to 36.19%, a 2.43% increase.

Graphical Abstract

在低碳钢转型“双碳”战略的推动下,提高高炉炉料球团比是优化炉料结构、降低碳排放的核心技术路径。高炉炉料的分布通过影响炉内气体流动、传热传质和化学反应对高炉的运行产生重要影响。本研究采用离散元法(DEM)研究了在高球团比条件下,储层结构对床层孔隙度的影响,并强调了混合层的形成。主要发现有:(1)研究了不同炉料配置下混合炉料层孔隙度演化规律。(2)由于颗粒的渗透作用,矿焦界面孔隙度最小。此外,这种影响随着焦矿粒度差的增大而加剧。(3)增大球团比可提高块状带床层的孔隙度和渗透率。随着球团比从30%增加到90%,床层孔隙度从33.75%增加到36.19%,增加了2.43%。图形抽象
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引用次数: 0
Shear strength measurement of a calcite bond between bio-cemented sand grains 生物胶结砂粒间方解石粘结的抗剪强度测定
IF 2.9 3区 工程技术 Pub Date : 2025-09-29 DOI: 10.1007/s10035-025-01567-y
Marilyn Sarkis, Antoine Naillon, Fabrice Emeriault, Christian Geindreau

In this study, a contact-scale approach is developed in order to measure the strength of the bio-cemented bond under shear loading. Fifteen pairs of bio-cemented sand grains, coming from two different bulk samples with different calcite content, were first observed using high-resolution synchrotron X-ray tomography in order to compute the contact surface area, before being subjected to the shear loading. After failure, these samples were also observed using scanning electron microscopy and energy-dispersive X-ray spectroscopy in order to determine the failure mode. The results have shown that the shear strength is 2.11 times higher that the tensile strength for this material, and has an average value of 5.81 ± 1.99 MPa. Digital image correlation was used in this study in order to distinguish the samples that broke due to shear from those that broke due to rolling. Similarly to the case under tensile loading, failure was also observed to occur at the interface between the sand and the calcite crystals. The percentage of active calcite crystals (hbox {f}_textrm{c}) was also found to be around 25%, independently of the amount of calcite present in the initial bulk sample.

Graphical Abstract

Main steps followed in the study that allow to find the shear strength of a bond between bio-cemented sand grains.

在这项研究中,为了测量剪切载荷下生物胶结的强度,开发了一种接触尺度的方法。在进行剪切加载之前,首先使用高分辨率同步加速器x射线断层扫描观察了来自两种不同方解石含量的不同体积样品的15对生物胶结砂粒,以计算接触表面积。失效后,利用扫描电子显微镜和能量色散x射线能谱对这些样品进行观察,以确定失效模式。结果表明,该材料的抗剪强度是抗拉强度的2.11倍,其平均值为5.81±1.99 MPa。在本研究中,为了区分因剪切而破裂的样品和因滚动而破裂的样品,使用了数字图像相关。与拉伸载荷下的情况类似,也观察到在砂和方解石晶体之间的界面发生破坏。活性方解石晶体(hbox {f}_textrm{c})的比例也在25%左右%, independently of the amount of calcite present in the initial bulk sample.Graphical AbstractMain steps followed in the study that allow to find the shear strength of a bond between bio-cemented sand grains.
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引用次数: 0
Correction: Statistics for simulated assemblies of particles from mathematical models 更正:来自数学模型的模拟粒子集合的统计数据
IF 2.9 3区 工程技术 Pub Date : 2025-09-15 DOI: 10.1007/s10035-025-01573-0
Felix Ballani, Dietrich Stoyan
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引用次数: 0
Stress probing analysis of recent stress history effects on small-to-medium strain stiffness of granular materials 近期应力历史对颗粒材料中小应变刚度影响的应力探测分析
IF 2.9 3区 工程技术 Pub Date : 2025-09-11 DOI: 10.1007/s10035-025-01575-y
T. H. Chen, Z. X. Yang

This paper investigates the effects of recent stress history (RSH), specifically sudden changes in the stress path direction, on the small-strain stiffness and stiffness degradation characteristics of granular materials, using three-dimensional discrete element method (DEM) simulations. Specimens with varying RSHs are prepared via a series of approach paths from diverse directions, involving deviations from and returns to a common stress state. The norm of the induced plastic strain, obtained through a stress probing technique, is proposed as a criterion to determine the extent of the approach path. Subsequently, constant-p triaxial compression tests are conducted to analyze the effects of different RSHs on stress–strain response, small-strain stiffness, and stiffness degradation. Results reveal that specimens experiencing full stress reversal exhibit significantly higher small-strain shear stiffness than those under sustained load directions. Specimens loaded with counterclockwise stress rotation angles exhibited slightly greater stiffness than those with equivalent clockwise angles. Furthermore, the configuration of stiffness degradation curves, defined by onset and reference shear strain, is strongly influenced by the stress rotation angle. Stress probing reveals that RSH mainly affects total shear stiffness degradation by altering the extent of plasticity, with the elastic stiffness remaining largely unaffected. Finally, a modification to an existing stiffness model is proposed by introducing an RSH-dependent factor, complementing the effects of void ratio, stress state, and shear strain, to enhance predictive accuracy.

本文采用三维离散元法(DEM)模拟研究了近期应力历史(RSH),特别是应力路径方向的突然变化对颗粒材料小应变刚度和刚度退化特性的影响。通过一系列不同方向的接近路径制备具有不同rsh的试样,包括偏离和返回共同应力状态。通过应力探测技术获得的诱发塑性应变范数,被提出作为确定接近路径范围的准则。随后进行等p三轴压缩试验,分析不同RSHs对应力-应变响应、小应变刚度和刚度退化的影响。结果表明,完全应力逆转的试件的小应变剪切刚度明显高于持续荷载方向下的试件。以逆时针角度加载的试件刚度略大于顺时针角度加载的试件。此外,由起始剪切应变和参考剪切应变定义的刚度退化曲线的形态受应力旋转角的强烈影响。应力探测表明,RSH主要通过改变塑性程度来影响总剪切刚度退化,而弹性刚度基本不受影响。最后,对现有的刚度模型进行了修正,引入了rsh相关因子,补充了孔隙比、应力状态和剪切应变的影响,以提高预测精度。
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引用次数: 0
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