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Rolling friction and Hertz’s contact model: an approximation from inclined track experiments 滚动摩擦和赫兹的接触模型:从倾斜轨道实验的近似
IF 2.9 3区 工程技术 Pub Date : 2025-08-21 DOI: 10.1007/s10035-025-01557-0
Antonio Doménech-Carbó, David Gascó Dobón

A method to measure rolling friction coefficients for spheres rolling down an inclined two-cylinder track is described. The estimated coefficients of rolling friction are correlated with the equivalent radius of the deformation in the contact region, which can be calculated from Hertz’s contact model using available values of Young’s modulus and Poisson’s coefficient. The values of the coefficients of rolling friction determined in prior literature and those obtained here for steel spheres moving on a steel two-cylinder track show a variation in the sphere radius consistent with that expected from the contact model. The transition from pure rolling to rolling plus sliding regimes is also studied.

介绍了一种测量球体在倾斜双缸轨道上滚动摩擦系数的方法。估计的滚动摩擦系数与接触区域的等效变形半径相关,这可以从赫兹接触模型中利用杨氏模量和泊松系数的可用值计算得到。先前文献中确定的滚动摩擦系数值和本文中获得的在钢质双缸轨道上运动的钢球的滚动摩擦系数值表明,钢球半径的变化与接触模型的预期一致。研究了从纯滚动到滚动加滑动的过渡。
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引用次数: 0
DEM investigation of the interaction between dry granular flow and pier with coupled particle size and Froude characteristics 考虑粒径和弗劳德特性耦合的干粒状流与桥墩相互作用的DEM研究
IF 2.9 3区 工程技术 Pub Date : 2025-08-21 DOI: 10.1007/s10035-025-01564-1
Zhuhong Wang, Hang Zhou

The mechanisms of granular flow-structure interactions and impact dynamics serve as a foundation for bridge engineering design. However, the design of bridge piers to counter granular flow continues to be influenced by the particle size distribution and the Froude characteristics’ impact on pier performance. A three-dimensional numerical model is established in this study, using the Discrete Element Method (DEM), and its reliability is confirmed through flume tests. The interaction mechanisms and dynamic impact characteristics of granular flow, coupling with particle size and Froude number (Fr), and pier’s shapes, were explored. The flow characteristics of granular flow have been revealed, as well as the interplay mechanism between granular flow and pier, the energy evolution mechanism, and escalation. The impact force distribution of granular flow on pier was clarified. A comparative analysis was conducted on the peak impact force resistance coefficient (Cd) for pier of assorted cross-sectional shapes. We have further developed a unified particle size-bridge pier-special design diagram, quantifying the influence of particle size and Fr on the hydrodynamic α. The analysis indicates that the existing models calibrated by limited experiments may overestimate the peak impact force on round and round-end bridge piers, while underestimating it for square bridge piers.

Graphical Abstract

颗粒流固相互作用机理和冲击动力学是桥梁工程设计的基础。然而,抗颗粒流桥墩的设计仍然受到粒径分布和弗劳德特性对桥墩性能影响的影响。本文采用离散元法(DEM)建立了三维数值模型,并通过水槽试验验证了模型的可靠性。探讨了颗粒流与粒径、弗劳德数(Fr)和桥墩形状耦合的相互作用机理和动态冲击特性。揭示了颗粒流的流动特征,以及颗粒流与桥墩的相互作用机制、能量演化机制和升级机制。澄清了颗粒流在桥墩上的冲击力分布。对不同截面形状桥墩的峰值抗冲击力系数Cd进行了对比分析。我们进一步建立了统一的粒径-桥墩-特殊设计图,量化了粒径和Fr对水动力α的影响。分析表明,通过有限的试验标定的现有模型可能高估了圆形和圆端桥墩的峰值冲击力,而低估了方形桥墩的峰值冲击力。图形抽象
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引用次数: 0
Criteria for dynamical clustering in permanently excited granular gases: comparison and estimation with machine learning approaches 永久激发颗粒气体中动态聚类的准则:与机器学习方法的比较和估计
IF 2.9 3区 工程技术 Pub Date : 2025-08-21 DOI: 10.1007/s10035-025-01560-5
Sai Preetham Sata, Ralf Stannarius, Dmitry Puzyrev

When granular gases in microgravity are continuously excited mechanically, spatial inhomogeneities of the particle distribution can emerge. At a sufficiently large overall packing fraction, a significant share of particles tend to concentrate in strongly overpopulated regions, so-called clusters, far from the excitation sources. This dynamical clustering is caused by a complex balance between energy influx and dissipation. The mean number density of particles, the geometry of the container, and the excitation strength influence cluster formation. A quantification of clustering thresholds is not trivial. We generate ‘synthetic’ data sets by Discrete Element Method simulations of frictional spheres in a cuboid container and apply established criteria to classify the local packing fraction profiles. Machine learning approaches that predict dynamic clustering from known system parameters on the basis of classical test criteria areoposed and tested. It avoids the necessity of complex numerical simulations.

在微重力条件下,对颗粒气体进行连续的机械激励,会产生颗粒分布的空间不均匀性。在足够大的总体堆积分数下,很大一部分粒子倾向于集中在远离激发源的人口密集的地区,即所谓的团簇。这种动态聚类是由能量流入和能量耗散之间的复杂平衡引起的。粒子的平均数量密度、容器的几何形状和激发强度影响团簇的形成。聚类阈值的量化不是微不足道的。我们通过离散元法模拟长方体容器中的摩擦球体生成“合成”数据集,并应用已建立的标准对局部填料分数剖面进行分类。在经典测试标准的基础上,从已知系统参数预测动态聚类的机器学习方法被反对和测试。它避免了复杂数值模拟的必要性。
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引用次数: 0
The essential role of vibration segregation in the construction of graded porous materials 振动偏析在分级多孔材料结构中的重要作用
IF 2.9 3区 工程技术 Pub Date : 2025-08-21 DOI: 10.1007/s10035-025-01570-3
Dengzhi Yao, Chenyang Xu, Xizhong An, Qingchuan Zou, Dazhao Gou

Because of its unique structure, graded porous materials are widely utilized in filtration, separation, energy and catalysis. However, there are many defects in the traditional manufacturing methods, and the manufacturing process is much complicated. It is of great significance to realize the orderly separation and arrangement of different size particles quickly and conveniently, so as to realize the construction of graded porous materials. In this paper, the discrete element method (DEM) was employed to simulate the vibration process of fine particles with continuous size distribution, and the influences of vibration amplitude (A) and frequency (f) on the segregation behavior and related properties of packing structure were systematically investigated. The dynamics and mechanism of vibration segregation were analyzed through packing morphology, particle trajectory and velocity information. Finally, the graded pore structure could be obtained by appropriate vibration. The results show that for the 316L stainless steel powder used in this paper, the graded particle structure is prone to be gained within a range of large vibration intensities (e.g., A = 13.5 μm and f = 600 Hz). Simultaneously, the overall porosity (ε) is also higher (ε = 0.44). The difference in size between large and small particles causes the difference in motion behavior during movement, which makes it easier for small particles to drill into the pores formed by large particles, and directly leads to particle segregation. In the typical graded porous structure (e.g., A = 13.5 μm and f = 600 Hz), the pore volume distribution of the bottom particles is narrow, and its volume is only 0–0.2 × 10–13 m3. Along the + Z direction, the size distribution width of the pores increases, the peak position moves to the right, and the average pore volume becomes larger. The exploration results of this paper will provide a novel idea and theoretical basis for the construction of graded porous materials.

由于其独特的结构,梯度多孔材料在过滤、分离、能源和催化等方面得到了广泛的应用。然而,传统的制造方法存在许多缺陷,制造过程非常复杂。快速方便地实现不同粒径颗粒的有序分离和排列,从而实现分级多孔材料的构建具有重要意义。本文采用离散元法(DEM)模拟了具有连续尺寸分布的细颗粒的振动过程,系统研究了振动振幅(A)和频率(f)对填料结构偏析行为及相关性能的影响。通过填料形貌、颗粒轨迹和速度信息分析了振动偏析的动力学和机理。最后,通过适当的振动可以得到分级的孔隙结构。结果表明:对于本文所用的316L不锈钢粉末,在较大的振动强度范围内(如a = 13.5 μm, f = 600 Hz)容易获得分级颗粒结构;同时整体孔隙度(ε)也较高(ε = 0.44)。大颗粒和小颗粒的尺寸差异导致运动过程中运动行为的差异,使小颗粒更容易钻入大颗粒形成的孔隙,直接导致颗粒偏析。在典型的梯度多孔结构中(如A = 13.5 μm, f = 600 Hz),底部颗粒的孔体积分布较窄,体积仅为0-0.2 × 10-13 m3。沿+ Z方向,孔隙尺寸分布宽度增大,峰值位置向右移动,平均孔隙体积增大。本文的探索成果将为分级多孔材料的构建提供新的思路和理论依据。
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引用次数: 0
A high-speed rail tapered bearing temperature calculation model considering contamination particles 考虑污染颗粒的高铁圆锥轴承温度计算模型
IF 2.9 3区 工程技术 Pub Date : 2025-08-04 DOI: 10.1007/s10035-025-01543-6
Zhou Chang, Chang Yu, Zhengbin Zhao, Qian Jia

Measuring a temperature rise in tapered bearings is very important. This paper proposes a model for calculating the rise in temperature of bearings that considers the presence of contaminants in the lubrication. This study develops a discrete lubrication model for the Hertzian contact zone of a bearing using the Lattice Boltzmann method (LBM). The model analyzes the effect of particles on grease film flow and pressure. The temperature rise of the bearing was then calculated. Meanwhile, the study solved the bearing temperature rise in the lubricating grease using the finite difference method (FDM). The results of the LBM calculations were compared with those of the FDM calculations. Finally, an experimental study is conducted to investigate the temperature increase of the raceway in the presence of particulate matter in sealed grease lubrication. The results of the study show that the presence of particulate matter has little effect on the temperature rise of the bearings. The study results show that burnout is caused by a lack of grease rather than particles.

Graphical Abstract

测量圆锥轴承的温升是非常重要的。本文提出了一种计算轴承温度上升的模型,该模型考虑了润滑中存在的污染物。本文采用格子玻尔兹曼方法(LBM)建立了轴承赫兹接触区离散润滑模型。该模型分析了颗粒对油膜流动和压力的影响。然后计算轴承的温升。同时,采用有限差分法(FDM)解决了润滑脂中轴承温升问题。将LBM计算结果与FDM计算结果进行了比较。最后,通过实验研究了密封油脂润滑中存在颗粒物时滚道的温升情况。研究结果表明,颗粒物质的存在对轴承的温升影响很小。研究结果表明,燃尽是由于缺乏油脂而不是颗粒造成的。图形抽象
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引用次数: 0
Unifying self-organization and evolution principles in material and biological discrete systems 统一物质和生物离散系统中的自组织和进化原理
IF 2.9 3区 工程技术 Pub Date : 2025-08-04 DOI: 10.1007/s10035-025-01565-0
Francois Nicot, Antoine Wautier, Richard Wan, Felix Darve

The post-Darwinian era has been marked by a long-term effort to lay the foundations for a generalized theory of evolution in the broad sense. We suggest throughout this article that most of biological systems, including living species, could stand as multiscale complex systems due to microscopic or mesoscopic properties of the entity interacting with its environment. Intriguing commonalties which exist between the living and non-living species as complex systems give a strong hint that a unified approach could be developed. The paper explores this hypothesis by analyzing how complex systems, such as granular matter, evolve and adapt when brought out of equilibrium. The inherent disorder in most of granular materials gives way to a wide spectrum of structural patterns that can transform according to the external conditions applied. When brought out of equilibrium, phase transitions can occur spontaneously, leading to profound configurational reorganizations where new and unexpected structures can emerge. Using most of the fundamentals derived for granular systems, a material approach of evolution is proposed, whereby living and non-living architectures can be brought together within a rational framework whereby key concepts such as self-organization, emergence, scale effects, fluctuations and memory storage are at the very forefront.

后达尔文时代的标志是为广义的广义进化论奠定基础的长期努力。在本文中,我们认为大多数生物系统,包括现存物种,由于其与环境相互作用的微观或介观特性,可以作为多尺度复杂系统存在。作为复杂系统存在于生物和非生物物种之间的有趣的共性给了一个强烈的暗示,即可以开发一种统一的方法。本文通过分析复杂系统(如颗粒物质)在脱离平衡状态时如何进化和适应来探索这一假设。在大多数颗粒状材料中,固有的无序让位给广泛的结构模式,这些结构模式可以根据施加的外部条件进行转换。当脱离平衡状态时,相变可以自发发生,导致深刻的构型重组,从而出现新的和意想不到的结构。利用颗粒系统的基本原理,提出了一种物质进化的方法,在一个合理的框架内,生命和非生命的建筑可以聚集在一起,其中自组织、涌现、规模效应、波动和记忆存储等关键概念处于最前沿。
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引用次数: 0
Analysis of grinding media motion behavior in a vertical spiral stirred mill based on discrete element method 基于离散元法的立式螺旋搅拌磨机磨质运动特性分析
IF 2.9 3区 工程技术 Pub Date : 2025-08-04 DOI: 10.1007/s10035-025-01568-x
Zhengbin Liu, Shuai Wang, Yongpo Li, Yiwei Mao, Haonan Ding, Shuwei Wu, Pengshu Xie, Qingxue Huang

This paper focuses on the study of a vertical spiral stirred mill, thoroughly analyzing the dynamic behavior of the grinding media within the mill barrel, aiming to achieve a comprehensive understanding of the internal operating mechanisms of this type of equipment. Firstly, based on the working principles of the vertical spiral stirred mill, a discrete element method (DEM) simulation model was constructed, and its validity was verified through experiments. Then, to explore the kinematic characteristics of the grinding media in multi-dimensional space, a refined velocity model of the grinding media was developed using vector decomposition techniques. On this basis, key control parameters such as the pitch of the spiral agitator, blade diameter, rotation speed, and grinding media filling were systematically analyzed for their effects on the motion patterns of the grinding media, relying on the validated DEM model. The results indicate that in the axial dimension, the axial velocity of the grinding media, along with the circumferential velocity in the central region of the mill, exhibits high stability, revealing the uniformity of the motion state in this region. Simultaneously, in the radial region between the outer edge of the spiral blades and the mill wall, the grinding media present significant gradients in both circumferential and axial velocities, indicating this area as a crucial grinding zone. Further analysis shows that the pitch of the spiral agitator, blade diameter, and rotation speed significantly affect the circumferential velocity in the radial direction, while both blade diameter and rotation speed also play a dominant role in the axial velocity. In contrast, the filling of the grinding media has a minimal effect on the overall motion patterns, suggesting that the dynamic characteristics of the grinding media are primarily influenced by the mechanical structure design and operational parameters.

本文以立式螺旋搅拌磨为研究对象,深入分析了磨筒内研磨介质的动态行为,旨在全面了解该类设备的内部工作机理。首先,根据立式螺旋搅拌磨机的工作原理,建立了离散元法(DEM)仿真模型,并通过实验验证了其有效性。然后,为了探索磨削介质在多维空间中的运动特性,利用矢量分解技术建立了磨削介质的精细化速度模型。在此基础上,依托已验证的DEM模型,系统分析了螺旋搅拌器螺距、叶片直径、转速、磨矿介质充填等关键控制参数对磨矿介质运动规律的影响。结果表明:在轴向尺寸上,磨矿介质的轴向速度与磨机中心区域的周向速度表现出较高的稳定性,表明该区域内的运动状态较为均匀;同时,在螺旋叶片外缘与磨壁之间的径向区域,磨削介质的周向速度和轴向速度均呈现明显的梯度,表明该区域是一个关键的磨削区。进一步分析表明,螺旋搅拌器桨距、叶片直径和转速对径向周向速度有显著影响,叶片直径和转速对轴向速度也有主导作用。磨矿介质的充填对磨矿介质的整体运动模式影响较小,表明磨矿介质的动态特性主要受机械结构设计和操作参数的影响。
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引用次数: 0
Mid-plane forces during stress wave propagation through 1D granular chains of closed-cell PVC foams 应力波通过闭孔聚氯乙烯泡沫一维颗粒链传播时的中平面力
IF 2.9 3区 工程技术 Pub Date : 2025-07-30 DOI: 10.1007/s10035-025-01563-2
Madhirala Vikranth Reddy, Helio Matos, Arun Shukla, Carl-Ernst Rousseau

This study presents the first experimental investigation of stress wave propagation in 1D granular chains of closed-cell PVC foam disks. Average impact velocities for H130 and H250 foams ranged from 17.6 to 38.1 m/s. The analysis focuses solely on the incident stress wave, excluding the reflected wave. The mid-planes of the disks were chosen for analysis due to their uniaxial force components along the chain's length. The results show that the stress wave speed is faster in the H250 foam chain due to its higher stiffness. Wave speed increases with impact velocity but decreases as it travels along the chain, with a more pronounced reduction in the H130 foam compared to the H250 foam. The peak normal forces in the H250 foam chain disks are approximately three times greater than those observed in the H130 foam chain disks at comparable impact velocities. The peak normal forces in both foam chains decrease rapidly with increasing impact velocity, especially over the first few disks. As the wave propagates further from the impact source, the attenuation rate slows, with a more gradual force reduction in the H250 foam due to its higher density and stiffness. Energy loss is governed by viscoelastic and plastic dissipation at disk contacts, which becomes more significant at higher impact velocities. This study provides new insight into dissipative wave phenomena in granular systems of deformable elements and offers experimental data for future modeling of strongly nonlinear, dissipative granular media.

本研究首次对应力波在闭孔PVC泡沫盘一维颗粒链中的传播进行了实验研究。H130和H250泡沫的平均冲击速度为17.6 ~ 38.1 m/s。分析只关注入射应力波,不包括反射波。由于圆盘沿链条长度的单轴力分量,因此选择圆盘的中间平面进行分析。结果表明,由于H250泡沫链的刚度较高,其应力波速度更快。波速随着冲击速度的增加而增加,但随着波速沿着链条的传播而降低,与H250泡沫相比,H130泡沫的波速降低更为明显。在相同的冲击速度下,H250泡沫链盘的峰值法向力大约是H130泡沫链盘的三倍。随着冲击速度的增加,两种泡沫链的法向力峰值迅速下降,尤其是在前几个磁盘上。随着波从冲击源向更远的地方传播,衰减速率减慢,由于H250泡沫的密度和刚度更高,其力的减小更加缓慢。能量损失主要由接触盘处的粘弹和塑性耗散决定,在较高的冲击速度下耗散更为显著。该研究为研究可变形单元颗粒系统中的耗散波现象提供了新的视角,并为未来强非线性耗散颗粒介质的建模提供了实验数据。
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引用次数: 0
Strength and dilatancy of sands from their image-based intrinsic properties 砂的强度和剪胀从其图像为基础的内在属性
IF 2.9 3区 工程技术 Pub Date : 2025-07-22 DOI: 10.1007/s10035-025-01551-6
Lin Gao, Junxing Zheng, Dong Wang, Yu Miao

Recent advances in image-based particle shape characterization allow reliably and rapidly determining particle roundness and sphericity of a statistically significant large number of particles, which enables systematic investigation of the influence of roundness and sphericity on macroscopic engineering behaviors such as strength and dilatancy of sands. This study collects 22 sands with a wide range of particle sphericity, roundness, gradations, and mean particle sizes. A total of 207 direct shear tests are prepared at various relative densities and normal stresses to establish the database. This database is further augmented by experimental data of another 97 sands from published geotechnical engineering sources. Influences of image-based sphericity, roundness, and gradation on the frictional and dilational components of soil strength are analyzed, leading to observations that angular, elongated, and well-graded sands exhibit larger values of critical strength, dilatancy, and peak strength. A material parameter is proposed by integrating roundness and gradation that captures the joint effects of intrinsic properties. The material parameter is used to develop predictive models for critical friction angles, dilation angles, and peak friction angles. The effectiveness and accuracy of the predicted models are validated by various published geotechnical experimental data. The material parameter and predictive models provide insights into relationships between micro particle level properties and macro mechanical behavior of sands and enable researchers and practitioners to rapidly estimate the strength and dilatancy of sands without performing laboratory tests.

Graphical Abstract

基于图像的颗粒形状表征的最新进展,可以可靠、快速地确定具有统计学意义的大量颗粒的颗粒圆度和球度,从而可以系统地研究圆度和球度对宏观工程行为(如砂土的强度和剪胀性)的影响。这项研究收集了22种砂,它们的颗粒球形度、圆度、等级和平均粒径范围很广。在不同的相对密度和正应力下,共进行了207次直剪试验,以建立数据库。该数据库还进一步扩充了另外97种砂的实验数据,这些数据来自已发表的岩土工程资料。分析了基于图像的球形度、圆度和分级对土强度的摩擦和膨胀分量的影响,结果表明,有棱角、细长和分级良好的砂具有更大的临界强度、剪胀性和峰值强度值。通过对圆度和渐变的综合,提出了一个材料参数,该参数可以捕捉到材料内在特性的共同影响。材料参数用于建立临界摩擦角、膨胀角和峰值摩擦角的预测模型。各种已发表的岩土试验数据验证了预测模型的有效性和准确性。材料参数和预测模型提供了砂土微观颗粒特性与宏观力学行为之间关系的见解,使研究人员和从业人员能够快速估计砂土的强度和剪胀性,而无需进行实验室测试。图形抽象
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引用次数: 0
Prediction of the gradation stability of granular soils using machine learning techniques 用机器学习技术预测颗粒土的级配稳定性
IF 2.9 3区 工程技术 Pub Date : 2025-07-22 DOI: 10.1007/s10035-025-01562-3
Pingfan Wang, Xianqi Luo, Yunwei Shi

An innovative methodology for predicting gradation stability using integrated machine learning technologies is introduced. Current geometric criteria for suffusion assessment rely on a limited set of characteristic particle sizes, which results in a loss of detailed gradation information embedded in grading curves. This study proposes a new framework for evaluating the suffusion sensitivity through predicting the gradation stability of granular soil with a specified grading curve. Two distinct integrated machine learning models are developed to quantitatively assess soil internal stability. The predicted results and performance analysis demonstrate that the PCA-SVM model achieves superior classification accuracy for internal stability, while the PCA-ANN exhibits enhanced predictive capability in estimating the probability of internal stability within the given dataset. The proposed methodology provides a novel application for investigating the relationship between gradation characteristics and stability. This study will facilitate further research on establishing the accurate gradation stability criteria and predicting the soil suffusion sensitivity.

Graphical Abstract

介绍了一种利用集成机器学习技术预测级配稳定性的创新方法。目前的渗透评估几何标准依赖于一组有限的特征粒径,这导致了在分级曲线中嵌入的详细分级信息的丢失。本研究提出了一种通过预测具有特定级配曲线的颗粒土级配稳定性来评价渗透敏感性的新框架。开发了两种不同的集成机器学习模型来定量评估土壤内部稳定性。预测结果和性能分析表明,PCA-SVM模型在内部稳定性方面具有较好的分类精度,而PCA-ANN模型在给定数据集内估计内部稳定性概率方面具有较强的预测能力。所提出的方法为研究级配特性与稳定性之间的关系提供了一种新的应用。本研究将为建立准确的级配稳定性判据和预测土体的渗透敏感性提供依据。图形抽象
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引用次数: 0
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Granular Matter
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