Pub Date : 2025-11-13DOI: 10.1007/s10035-025-01585-w
Weimin Jing, Tong Wang, Huan Zhang
Screening Efficiency (SE) and Screen Surface Load (SSL) are important factors for the vibrating screening process design. In this work, inherent mechanism for the collaborative optimization of SE and SSL in our previous study is further explored numerically. Firstly, the particle-screen collision motion and the particle swarm screening motion are studied to reveal the SE&SSL related particle behavior. Then, the particle swarm behavior characteristics in both high SSL and low SSL modes are comparatively studied. In addition to enhanced local screened particles mass uniformity, the low SSL mode is about 47% lower in particle mass and 55% faster in flow velocity. Finally, the correlation between particle swarm behavior and process parameters, leading to high SE and low SSL, has been summarized. With small vibration amplitude 4.3 mm, low frequency 13 Hz and small vibration direction 50°, the vibration intensity (:{K}_{v}) is maintained at the lowest level 2.24, which indicates small particle-screen impact force and short throwing cycle. A large inclination angle 4.7° helps release the gravitational potential energy of particles, together with the small vibration direction, resulting in a rapid flow velocity, which suggests low particles mass. While small impact force and low particles mass are beneficial to the SSL reduction, rapid flow velocity with short throwing cycle, enabling sufficient particle-screen contacts, tends to maintain the high SE. This paper provides a deeper insight into the mechanism of high-performance vibrating screening.
Graphical abstract
筛分效率(SE)和筛面负荷(SSL)是振动筛分工艺设计的重要因素。本文对前人研究中SE与SSL协同优化的内在机制进行了进一步的数值探讨。首先,研究了粒子筛碰撞运动和粒子群筛分运动,揭示了与SE&SSL相关的粒子行为。然后,比较研究了高SSL和低SSL模式下的粒子群行为特征。除了增强局部屏蔽粒子的质量均匀性外,低SSL模式约为47% lower in particle mass and 55% faster in flow velocity. Finally, the correlation between particle swarm behavior and process parameters, leading to high SE and low SSL, has been summarized. With small vibration amplitude 4.3 mm, low frequency 13 Hz and small vibration direction 50°, the vibration intensity (:{K}_{v}) is maintained at the lowest level 2.24, which indicates small particle-screen impact force and short throwing cycle. A large inclination angle 4.7° helps release the gravitational potential energy of particles, together with the small vibration direction, resulting in a rapid flow velocity, which suggests low particles mass. While small impact force and low particles mass are beneficial to the SSL reduction, rapid flow velocity with short throwing cycle, enabling sufficient particle-screen contacts, tends to maintain the high SE. This paper provides a deeper insight into the mechanism of high-performance vibrating screening.Graphical abstract
{"title":"Mechanism analysis of collaborative optimization for screening efficiency and screen surface load in vibrating screening process","authors":"Weimin Jing, Tong Wang, Huan Zhang","doi":"10.1007/s10035-025-01585-w","DOIUrl":"10.1007/s10035-025-01585-w","url":null,"abstract":"<div><p>Screening Efficiency (SE) and Screen Surface Load (SSL) are important factors for the vibrating screening process design. In this work, inherent mechanism for the collaborative optimization of SE and SSL in our previous study is further explored numerically. Firstly, the particle-screen collision motion and the particle swarm screening motion are studied to reveal the SE&SSL related particle behavior. Then, the particle swarm behavior characteristics in both high SSL and low SSL modes are comparatively studied. In addition to enhanced local screened particles mass uniformity, the low SSL mode is about 47% lower in particle mass and 55% faster in flow velocity. Finally, the correlation between particle swarm behavior and process parameters, leading to high SE and low SSL, has been summarized. With small vibration amplitude 4.3 mm, low frequency 13 Hz and small vibration direction 50°, the vibration intensity <span>(:{K}_{v})</span> is maintained at the lowest level 2.24, which indicates small particle-screen impact force and short throwing cycle. A large inclination angle 4.7° helps release the gravitational potential energy of particles, together with the small vibration direction, resulting in a rapid flow velocity, which suggests low particles mass. While small impact force and low particles mass are beneficial to the SSL reduction, rapid flow velocity with short throwing cycle, enabling sufficient particle-screen contacts, tends to maintain the high SE. This paper provides a deeper insight into the mechanism of high-performance vibrating screening.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":49323,"journal":{"name":"Granular Matter","volume":"28 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2025-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145511009","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-13DOI: 10.1007/s10035-025-01591-y
Xiangmiao Zhou, Xingyan Liu, Yong Tang, Enlong Liu
Soil penetration, a typical process of driving a penetrator into soil at a constant speed, is common in geotechnical engineering. In addition to this pure penetration movement, natural organisms also employ rotational motions in their burrowing strategies, which are believed to reduce penetration resistance and are beneficial for the design of self-burrowing robots. In this study, the three-dimensional discrete element method (DEM) was employed to investigate the effect of confining pressure on the reduction of rotation-induced penetration resistance. It is observed that the rotation-induced reduction in penetration resistance weakens progressively with increasing confining pressure. This study investigates the underlying mechanisms of rotational and confining pressure effects from a microscopic perspective by combining complex network analysis. The introduction of rotation not only markedly reduces the number of particles in contact with the penetrator but also reorients particle displacement toward the horizontal direction, providing greater space for the penetrator to advance. However, increasing confining pressure suppresses dilatancy, resulting in larger vertical components of particle displacement and a greater alignment of tangential contact forces beneath the cone along the vertical direction. The denser and more stable particle structure manifests in higher average degree and clustering coefficient. Moreover, a distinct linear relationship is identified between the weighted average degree and the stable value of penetration resistance, bridging microscopic network features with macroscopic response.
{"title":"Confining pressure effect on the reduction of rotation-inspired penetration resistance","authors":"Xiangmiao Zhou, Xingyan Liu, Yong Tang, Enlong Liu","doi":"10.1007/s10035-025-01591-y","DOIUrl":"10.1007/s10035-025-01591-y","url":null,"abstract":"<div><p>Soil penetration, a typical process of driving a penetrator into soil at a constant speed, is common in geotechnical engineering. In addition to this pure penetration movement, natural organisms also employ rotational motions in their burrowing strategies, which are believed to reduce penetration resistance and are beneficial for the design of self-burrowing robots. In this study, the three-dimensional discrete element method (DEM) was employed to investigate the effect of confining pressure on the reduction of rotation-induced penetration resistance. It is observed that the rotation-induced reduction in penetration resistance weakens progressively with increasing confining pressure. This study investigates the underlying mechanisms of rotational and confining pressure effects from a microscopic perspective by combining complex network analysis. The introduction of rotation not only markedly reduces the number of particles in contact with the penetrator but also reorients particle displacement toward the horizontal direction, providing greater space for the penetrator to advance. However, increasing confining pressure suppresses dilatancy, resulting in larger vertical components of particle displacement and a greater alignment of tangential contact forces beneath the cone along the vertical direction. The denser and more stable particle structure manifests in higher average degree and clustering coefficient. Moreover, a distinct linear relationship is identified between the weighted average degree and the stable value of penetration resistance, bridging microscopic network features with macroscopic response.</p></div>","PeriodicalId":49323,"journal":{"name":"Granular Matter","volume":"28 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2025-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145511022","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-13DOI: 10.1007/s10035-025-01580-1
Zhengri Liu, Kostas Senetakis
We examined the influence of siliciclastic coating on the tribological behavior of sand particles. A new coating method was developed for this purpose, which is based on the principle of precipitation, allowing for a fairly uniform distribution of the microparticles to be developed, achieving a higher consistency of the test results in the normal and tangential directions to particle contacts. The investigation included both monotonic and cyclic tests as well as the application of preloading in some of the experiments. Particular emphasis was placed in the data analysis including contact Young’s modulus, coefficient of friction, contact stiffness in the normal (KN) and tangential (KT) directions and the stiffness ratio (KN/KT), as well as the analysis of elastic and plastic fractions of displacement, work done and the energy dissipation at the contacts of the particles. While the siliciclastic coating had a major influence on the contact stiffness and friction, the mechanisms of friction would be rather controlled by both the interlocking and inference of the microparticles as well as asperity interlocking of the sand grains, as revealed from post-shearing image observations. Overall, the contact behavior and the role of microparticle coating may be considered a key in understanding the meso- and macroscopic mechanics of granular systems and the mechanisms of energy dissipation.
{"title":"Influence of non-plastic siliciclastic coating on the monotonic and cyclic contact behavior of granular systems","authors":"Zhengri Liu, Kostas Senetakis","doi":"10.1007/s10035-025-01580-1","DOIUrl":"10.1007/s10035-025-01580-1","url":null,"abstract":"<div><p>We examined the influence of siliciclastic coating on the tribological behavior of sand particles. A new coating method was developed for this purpose, which is based on the principle of precipitation, allowing for a fairly uniform distribution of the microparticles to be developed, achieving a higher consistency of the test results in the normal and tangential directions to particle contacts. The investigation included both monotonic and cyclic tests as well as the application of preloading in some of the experiments. Particular emphasis was placed in the data analysis including contact Young’s modulus, coefficient of friction, contact stiffness in the normal (K<sub>N</sub>) and tangential (K<sub>T</sub>) directions and the stiffness ratio (K<sub>N</sub>/K<sub>T</sub>), as well as the analysis of elastic and plastic fractions of displacement, work done and the energy dissipation at the contacts of the particles. While the siliciclastic coating had a major influence on the contact stiffness and friction, the mechanisms of friction would be rather controlled by both the interlocking and inference of the microparticles as well as asperity interlocking of the sand grains, as revealed from post-shearing image observations. Overall, the contact behavior and the role of microparticle coating may be considered a key in understanding the meso- and macroscopic mechanics of granular systems and the mechanisms of energy dissipation.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":49323,"journal":{"name":"Granular Matter","volume":"28 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2025-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145511010","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}