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The role of granular matter in additive manufacturing 颗粒物质在增材制造中的作用
IF 2.4 3区 工程技术 Pub Date : 2024-10-10 DOI: 10.1007/s10035-024-01473-9
Sudeshna Roy, Thomas Weinhart

Additive manufacturing, particularly in granular systems, has revolutionized industries such as aerospace, medical engineering, and automotive manufacturing by enabling complex, customized designs. A critical aspect of additive manufacturing is powder handling, which involves challenges related to deposition, packing density, and safety. Numerical simulations, including the discrete element method and smoothed particle hydrodynamics, play an essential role in optimizing these processes. Inspired by the DEM9 conference, where several authors were invited to contribute, this editorial highlights ongoing granular research on additive manufacturing. Previously not extensively covered in Granular Matter, this topical collection showcases novel work to establish additive manufacturing more prominently within the journal. Through contributions on powder spreading, material structure, and innovative computational models, this issue enhances the understanding of additive manufacturing processes and their industrial applications.

快速成型制造,尤其是颗粒系统中的快速成型制造,通过实现复杂的定制设计,给航空航天、医疗工程和汽车制造等行业带来了革命性的变化。快速成型制造的一个关键方面是粉末处理,这涉及到与沉积、堆积密度和安全性相关的挑战。包括离散元法和平滑粒子流体力学在内的数值模拟在优化这些过程中发挥着至关重要的作用。在 DEM9 会议的启发下,多位作者受邀投稿,这篇社论重点介绍了正在进行的增材制造颗粒研究。颗粒物质》以前没有广泛报道过这些研究,这篇专题文集展示了新颖的工作,使增材制造在期刊中占据更突出的位置。通过对粉末铺展、材料结构和创新计算模型的介绍,本期杂志加深了人们对增材制造工艺及其工业应用的了解。
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引用次数: 0
A discrete element study on sand response to cyclic loading: macro-micro perspectives 离散元素研究:砂对循环加载的响应:宏观与微观视角
IF 2.4 3区 工程技术 Pub Date : 2024-10-09 DOI: 10.1007/s10035-024-01467-7
Alice Ezzeddine, Bogdan Cazacliu, Patrick Richard, Luc Thorel, Riccardo Artoni

The discrete element method (DEM) is used to simulate the behavior of a model sand under cyclic stress. Two approaches are employed in the contact model to account for the effect of anisotropic particle shape: (1) spheres with a rolling resistance moment and (2) clumps of spheres. Model parameters are calibrated using experimental results from drained monotonic triaxial tests on NE34 sand. Then, a series of cyclic triaxial tests is done on a homogeneous elementary volume sample with varying density index ((I_D)) and cyclic stress ratio (CSR). Both macroscopic and micromechanical characteristics of the material are examined under cyclic loads. In particular, the evolution of Young’s modulus (E) and the damping ratio (D) with strain amplitude are evaluated at varying (I_D) and compared with values from the literature. An analysis of the coordination number (Z), orientation of strong and weak contact forces, friction mobilization, sliding contacts and fabric evolution links the observed macroscopic behavior of energy dissipation to the phenomenon of frictional sliding at the grain scale.

离散元素法(DEM)用于模拟模型砂在循环应力下的行为。在接触模型中采用了两种方法来考虑各向异性颗粒形状的影响:(1) 具有滚动阻力矩的球体和 (2) 球团。利用 NE34 砂的排水单调三轴试验结果对模型参数进行校准。然后,在具有不同密度指数((I_D))和循环应力比(CSR)的均质基本体积样品上进行了一系列循环三轴试验。在循环载荷作用下,对材料的宏观和微观机械特性进行了研究。特别是,评估了在(I_D)变化时杨氏模量(E)和阻尼比(D)随应变振幅的变化情况,并与文献中的数值进行了比较。对配位数(Z)、强接触力和弱接触力的取向、摩擦动员、滑动接触和织物演变的分析将观察到的能量耗散宏观行为与晶粒尺度的摩擦滑动现象联系起来。
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引用次数: 0
Exploring the micromechanical origin of shear response in granular materials induced by size non-uniformity 探索粒状材料在粒度不均匀性诱导下产生剪切响应的微观机械起源
IF 2.4 3区 工程技术 Pub Date : 2024-10-08 DOI: 10.1007/s10035-024-01472-w
Yang Li, Yang Dong, Haoran Jiang, Zhenming Shi

This study investigates the role of particle size distribution (PSD) in the shear response of granular materials using discrete element modeling (DEM). Three series of DEM samples, two gap-graded and one continuously graded, are prepared under different initial packing densities and sheared quasi-statically to the critical state. The DEM results indicate that the PSD crucially influences the macroscopic stress at the peak state but does not have an impact on it at the critical state. Microscopically, the PSD affects the granular structure and causes significant inhomogeneity in the contact network. The origin of the phenomenological observations can be traced through the stress-force-fabric analysis. At the peak state, it is found that the anisotropy in normal contact force, which is stronger with wider polydispersity, plays the predominant role in determining the overall stress response. When the particles have rearranged sufficiently upon shearing at the critical state, the geometric part of anisotropy starts showing dependence on the PSD and compensates for the mechanical part of anisotropy, thereby leading to an independence of overall stress on size non-uniformity.

本研究利用离散元素建模(DEM)研究了粒度分布(PSD)在颗粒材料剪切响应中的作用。在不同的初始堆积密度下制备了三个系列的 DEM 样品(两个间隙分级和一个连续分级),并对其进行准静态剪切以达到临界状态。DEM 结果表明,PSD 对峰值状态下的宏观应力有重要影响,但对临界状态下的宏观应力没有影响。从微观上看,PSD 会影响颗粒结构,并导致接触网络严重不均匀。通过应力-力-面分析,可以追溯到现象观察的起源。研究发现,在峰值状态下,法向接触力的各向异性在决定整体应力响应方面起着主导作用,而这种各向异性随着多分散度的增大而增强。当颗粒在临界状态下受到剪切而充分重组时,各向异性的几何部分开始显示出对 PSD 的依赖性,并补偿了各向异性的机械部分,从而导致整体应力与尺寸不均匀性无关。
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引用次数: 0
Study of triaxial loading of segregated granular assemblies through experiments and DEM simulations 通过实验和 DEM 模拟研究离析颗粒组合体的三轴加载问题
IF 2.4 3区 工程技术 Pub Date : 2024-10-04 DOI: 10.1007/s10035-024-01470-y
Venkata Rama Manoj Pola, Ratna Kumar Annabattula

A novel position-dependent body force-based confinement for simulating triaxial tests using the Discrete Element Method is presented. The said method is used to perform triaxial simulations on mono-disperse and segregated assemblies of glass spheres. The macroscopic load response obtained in simulations is validated with the experimental load response. A mesh construction algorithm is presented to check whether the confinement applied in the triaxial simulations is accurate. The particle displacement data obtained from triaxial simulations are used to obtain a particle-wise average strain tensor. This is further used to compare the strain localisation between the mono-disperse and segregated assemblies. It is observed that, in the segregated assembly, the interface between the two particle phases acts as a barrier for strain localisation, and the smaller particles preferentially undergo a higher degree of shear strain on average.

本文介绍了一种新颖的基于体力的位置依赖性约束,用于使用离散元素法模拟三轴测试。上述方法用于对玻璃球的单分散和分离组件进行三轴模拟。模拟得到的宏观载荷响应与实验载荷响应进行了验证。介绍了一种网格构建算法,用于检查三轴模拟中应用的约束是否准确。通过三轴模拟获得的粒子位移数据可用于获取粒子平均应变张量。然后再用它来比较单分散装配体和分离装配体之间的应变定位。据观察,在离析组件中,两相颗粒之间的界面是应变定位的障碍,较小的颗粒平均会优先承受较高程度的剪切应变。
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引用次数: 0
Microscopic insights into thermal cycling effects in granular materials via X-ray microtomography 通过 X 射线显微层析技术从微观角度了解颗粒材料的热循环效应
IF 2.4 3区 工程技术 Pub Date : 2024-10-01 DOI: 10.1007/s10035-024-01468-6
Yize Pan, Dawa Seo, Mark Rivers, Xiaohui Gong, Giuseppe Buscarnera, Alessandro F. Rotta Loria

The mechanics of granular materials at the macroscopic scale inherently depends on the particle interactions occurring at the microscopic scale. In recent decades, growing investigations have explored the mechanics of granular materials subjected to thermal cycles, as they involve complex responses that bear significance for science, engineering, and technology. However, the fundamental understanding of the mechanics of granular materials subjected to thermal cycles remains hindered by the absence of empirical evidence into the microscopic particle interactions that govern the macroscopic response of such materials. For the first time, this study presents direct experimental evidence obtained via synchrotron X-ray microtomography to reveal the behavior of the particles that constitute granular materials during thermal cycling. This work experimentally confirms the existing theory by which thermally induced particle interactions drive a macroscopic volumetric expansion and contraction of granular materials upon heating and cooling, respectively, and the development of irreversible volumetric deformations upon the completion of thermal cycles. The results uncover the evolution of particle non-uniform translations, rotations, and contact variations during thermal cycling, which all inherently depend on particle shape.

宏观尺度上的颗粒材料力学本质上取决于微观尺度上发生的颗粒相互作用。近几十年来,对热循环作用下颗粒材料力学的研究日益增多,因为它们涉及对科学、工程和技术具有重要意义的复杂反应。然而,由于缺乏有关微观颗粒相互作用的经验证据,人们对热循环作用下颗粒材料力学的基本理解仍然受到阻碍,而这种微观颗粒相互作用又制约着这类材料的宏观响应。本研究首次提出了通过同步辐射 X 射线显微层析技术获得的直接实验证据,揭示了构成颗粒材料的颗粒在热循环过程中的行为。这项工作通过实验证实了现有的理论,即热诱导的颗粒相互作用分别驱动颗粒材料在加热和冷却时产生宏观体积膨胀和收缩,并在热循环完成后产生不可逆的体积变形。研究结果揭示了颗粒在热循环过程中的非均匀平移、旋转和接触变化的演变过程,这些都与颗粒的形状密切相关。
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引用次数: 0
Effect of particle shape on the void space in granular materials: implications for the properties of granular filters 颗粒形状对颗粒材料空隙的影响:对颗粒过滤器性能的影响
IF 2.4 3区 工程技术 Pub Date : 2024-09-14 DOI: 10.1007/s10035-024-01452-0
Ali Abdallah, Eric Vincens, Hélène Magoariec, Mohsen Ardabilian, Christophe Picault

This study investigates the influence of particle shape on the void space morphology and topology in granular materials. Numerical samples with spherical and ellipsoidal particle shapes were generated using the discrete element method. A segmentation algorithm was used to extract the pore space characteristics. The results reveal that particle shape significantly affects both constriction and pore sizes, with distinctive features according to flatness index or elongation ratio, the former being more significant than the latter. The obtained results were validated by conducting numerical filtration tests, which illustrated a direct correlation between the constriction properties derived from the pore space extraction and the blockage rate of fine particles in the filtration tests. The study revealed the importance of considering particle shape in filter design, emphasising its significant impact on pore space characteristics and filtration performance.

Graphic abstract

本研究探讨了颗粒形状对颗粒材料空隙形态和拓扑结构的影响。使用离散元方法生成了具有球形和椭圆形颗粒形状的数值样本。使用分割算法提取孔隙空间特征。结果表明,颗粒形状对收缩和孔隙大小都有显著影响,根据扁平指数或伸长率可得出不同的特征,前者比后者更为显著。通过进行数值过滤试验验证了所获得的结果,结果表明从孔隙提取得出的收缩特性与过滤试验中细颗粒的堵塞率之间存在直接关联。研究揭示了在过滤器设计中考虑颗粒形状的重要性,强调了颗粒形状对孔隙特征和过滤性能的重要影响。
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引用次数: 0
Flux atop an advancing slip face and the brink line curvature of barchan dunes 前进滑面顶部的通量和巴恰沙丘的边缘线曲率
IF 2.4 3区 工程技术 Pub Date : 2024-09-13 DOI: 10.1007/s10035-024-01464-w
Jakob Leck

A two-dimensional argument by Bagnold for the flux over the brink line of a shape-invariantly moving dune is generalized to three dimensions. This is achieved by describing the slip face as the solution to an eikonal equation with an unusual Dirichlet boundary condition where part of the boundary is to be determined. With the assumption of potential flow the flux over a heap is obtained based on kinematics, by solving a Poisson equation and without making reference to the wind profile or sand flux laws. Matching it with the brink line flux can be used in the results of field observations by Sauermann et al. (Geomorphology 36:47–62, 2000) to explain one of the five measured shape parameters of a barchan, the brink line curvature, from the other four. More generally the brink line flux formula proposed here could serve as an evolution equation for the brink line position in a given height and flux profile, in the limit that the avalanching processes are much faster than the rest of the surface evolution.

摘要 巴尼奥尔德关于形状不变的移动沙丘边缘线通量的二维论证被推广到三维。这是通过将滑移面描述为具有不寻常的 Dirichlet 边界条件的 eikonal 方程的解来实现的,其中边界的一部分需要确定。在势流假设的基础上,通过求解泊松方程,并在不参考风廓线或沙通量定律的情况下,根据运动学求得堆上的通量。Sauermann 等人(《地貌学》36:47-62,2000 年)的实地观测结果可以将其与边缘线通量相匹配,从而从其他四个参数中解释出巴丘五个测量形状参数中的一个,即边缘线曲率。更一般地说,这里提出的边缘线通量公式可以作为给定高度和通量剖面中边缘线位置的演化方程,条件是崩蚀过程比地表演化的其他过程快得多。
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引用次数: 0
Numerical analysis of multi-scale mechanical theory of microfine magnesite powder molding 微细菱镁矿粉成型的多尺度力学理论数值分析
IF 2.4 3区 工程技术 Pub Date : 2024-09-13 DOI: 10.1007/s10035-024-01466-8
Ruinan Zhang, Zhaoyang Liu, Songyang Pan, Lei Yuan, Tianpeng Wen, Jingkun Yu

This study presents a discrete element numerical model for the unidirectional compaction of microfine magnesite powder, designed to enhance the green body density based on laboratory apparatus configurations. The research demonstrated that as particle size decreased, porosity significantly reduced and density increased, resulting in a more uniform internal distribution within the green body. This led to closer particle contacts and an increased coordination number, which in turn intensified inter-particle interactions and the effectiveness of force transmission. During compaction, the distribution of force chains became more uniform, reducing localized stress concentrations and enhancing the mechanical integrity of the green body. The stress–strain relationship followed a polynomial pattern, highlighting the significant influence of particle size on the mechanical behavior during compaction. These findings provide a valuable theoretical basis for optimizing the compression molding process of microfine magnesite powder, facilitating the production of high-density, high-performance molded products.

Graphical abstract

本研究介绍了微细菱镁矿粉单向压实的离散元数值模型,旨在根据实验室设备配置提高绿体密度。研究表明,随着颗粒尺寸的减小,孔隙率明显降低,密度增加,从而使坯体内部分布更加均匀。这导致颗粒接触更紧密,配位数增加,进而加强了颗粒间的相互作用和力传递的有效性。在压实过程中,力链的分布变得更加均匀,减少了局部应力集中,提高了绿体的机械完整性。应力-应变关系遵循多项式模式,凸显了颗粒大小对压实过程中力学行为的重要影响。这些发现为优化微细菱镁矿粉的压缩成型工艺提供了宝贵的理论依据,有助于生产高密度、高性能的成型产品。
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引用次数: 0
Flexible membrane boundary condition DEM-FEM for drained and undrained monotonic and cyclic triaxial tests 用于排水和不排水单调和循环三轴试验的柔性膜边界条件 DEM-FEM
IF 2.4 3区 工程技术 Pub Date : 2024-09-13 DOI: 10.1007/s10035-024-01462-y
Tarek Mohamed, Jérôme Duriez, Guillaume Veylon, Laurent Peyras

Accurate simulation of laboratory undrained and cyclic triaxial tests on granular materials using the Discrete Element Method (DEM) is a crucial concern. The evolution of shear bands and non-uniform stress distribution, affected by the membrane boundary condition, can significantly impact the mechanical behavior of samples. In this work, the flexible membrane is simulated by using the Finite Element Method coupled with DEM. In addition, we introduce a hydro-mechanical coupling scheme with a compressible fluid to reproduce the different undrained laboratory tests by using the membrane boundary. The evolution of pore pressure is computed incrementally based on the variation of volumetric strain inside the sample. The results of the membrane boundary condition are compared with more classical DEM simulations such as rigid wall and periodic boundaries. The comparison at different scales reveals many differences, such as the initial anisotropic value for a given preparation procedure, fabric evolution, volumetric strain and the formation of shear bands. Notably, the flexible boundary exhibits more benefits and better aligns with experimental data. As for the undrained condition, the results of the membrane condition are compared with experimental data of Toyoura sand and rigid wall boundary with constant volume. Finally, stress heterogeneity during undrained monotonic and cyclic conditions using the membrane boundary is highlighted.

Graphic abstract

使用离散元素法(DEM)对实验室颗粒材料的不排水和循环三轴试验进行精确模拟是一个至关重要的问题。受膜边界条件的影响,剪切带和非均匀应力分布的演变会严重影响样品的力学行为。在这项工作中,我们使用有限元法和 DEM 对柔性膜进行了模拟。此外,我们还引入了可压缩流体的水力机械耦合方案,利用膜边界重现不同的实验室排水试验。孔隙压力的演变是根据样本内部体积应变的变化逐步计算得出的。膜边界条件的结果与更经典的 DEM 模拟(如刚性壁和周期性边界)进行了比较。不同尺度的比较显示出许多差异,如给定制备程序的初始各向异性值、织物演变、体积应变和剪切带的形成。值得注意的是,柔性边界表现出更多优势,与实验数据更加吻合。至于排水条件,膜条件的结果与丰浦砂和恒定体积刚性壁边界的实验数据进行了比较。最后,强调了使用膜边界的单调和循环条件下的应力异质性。
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引用次数: 0
Experimental investigation of freeze–thaw effects on the micropore properties of expansive soil using NMR–SEM techniques 利用核磁共振-扫描电子显微镜技术对冻融效应对膨胀土微孔特性的影响进行实验研究
IF 2.4 3区 工程技术 Pub Date : 2024-09-11 DOI: 10.1007/s10035-024-01465-9
Zhongnian Yang, Zhaochi Lu, Wei Shi, Huan He, Xinyi Nie, Xianzhang Ling, Jin Zhang, Da Guan

The deformation of expansive soil in seasonally frozen regions caused by freeze–thaw cycles has severely affected the long-term performance of engineering applications. The alteration of expansive soil microstructure has resulted in many geotechnical engineering failures, such as soil cracking and settlement. Consequently, the micropore contraction and expansion mechanisms of expansive soil have drawn extensive attention. Nuclear Magnetic Resonance (NMR) is widely used as a rapid, non-destructive detection technique for moisture monitoring and microstructure evolution characterization in porous media. In addition, Magnetic Resonance Imaging (MRI) can visualize the migration pattern of pore water under different numbers of freeze–thaw cycles. SEM is the most effective and direct method to reveal the structure of particle and micropore arrangement. This paper investigates the pore size evolution and pore structure distribution characteristics of saturated expansive soil via 6 freeze–thaw cycle tests using NMR and SEM techniques. The evolution law of saturated expansive soil under freeze–thaw cycles is obtained. The results show that pore water migrates from the center to the periphery under freeze–thaw cycles. The pore size decreases as the number of freeze–thaw cycles increases and small particles increase significantly. During the freeze–thaw cycle, the arrangement pattern changed from surface-surface contact to stacking.

Graphical abstract

冻融循环导致季节性冰冻地区的膨胀土变形,严重影响了工程应用的长期性能。膨胀土微观结构的改变导致了许多岩土工程失效,如土壤开裂和沉降。因此,膨胀土的微孔收缩和膨胀机制引起了广泛关注。核磁共振(NMR)作为一种快速、无损的检测技术,被广泛应用于多孔介质中的水分监测和微结构演化表征。此外,磁共振成像(MRI)还能直观地显示孔隙水在不同冻融循环次数下的迁移模式。扫描电镜是揭示颗粒结构和微孔排列的最有效、最直接的方法。本文利用核磁共振和扫描电镜技术,通过 6 次冻融循环试验研究了饱和膨胀土的孔径演变和孔隙结构分布特征。得出了饱和膨胀土在冻融循环下的演变规律。结果表明,在冻融循环下,孔隙水从中心向周边迁移。孔隙尺寸随着冻融循环次数的增加而减小,小颗粒显著增加。在冻融循环过程中,排列模式由表面-表面接触变为堆积。
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引用次数: 0
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Granular Matter
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