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Bearing life prediction based on critical interface method under multiaxial random loading 多轴随机载荷下基于临界界面法的轴承寿命预测
IF 0.5 4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-04-01 DOI: 10.23967/j.rimni.2023.04.005
J. Ling, L. Haoyu, Q. Wang, L. Cheng
The bearing was a key component of the mining machine tire unloader machine and was subjected to random multiaxial stress during operation. Therefore, the life prediction of bearing was of safety guidance. In this paper, a bearing life prediction method based on the critical plane method under multiaxial random loading was proposed. Firstly, a virtual prototype model was built based on the actual working conditions of the tire unloader machine to obtain the time load history of the bearing. Transient dynamic analysis of the bearing was carried out to obtain the triaxial stress-strain time histories at the hazardous locations of the bearing. A new coordinate system was established using the hazard node as the coordinate origin, and the location of the critical plane was searched for based on the critical plane multiaxial fatigue theory, combined with the maximum shear strain amplitude on the critical plane for multi-axial rain flow cycle counting to obtain the damage amount in each direction. At the same time, the life calculated from the maximum damage amount was used as the final life, resulting in a cycle count of the bearing of 268,303 cycles and a duration of 1490.58h. The results of this study could be used as a guide to predict the service life of the bearing in large machinery subjected to multiaxial random stress conditions.
轴承是矿山机械卸胎机的关键部件,在运行过程中承受随机多轴应力。因此,轴承寿命预测具有安全指导意义。提出了一种基于临界平面法的多轴随机载荷下轴承寿命预测方法。首先,根据卸胎机的实际工况,建立虚拟样机模型,获取轴承的时间载荷历程;对轴承进行了瞬态动力分析,得到了轴承危险部位的三轴应力-应变时程。以危险节点为坐标原点建立新的坐标系,基于临界平面多轴疲劳理论搜索临界平面位置,结合临界平面上最大剪切应变幅值进行多轴雨流循环计数,得到各方向损伤量。同时,将最大损伤量计算出的寿命作为最终寿命,得到轴承循环次数268,303次,持续时间1490.58h。研究结果可为预测大型机械轴承在多轴随机应力条件下的使用寿命提供指导。
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引用次数: 0
Adaptive ensemble surrogate-based optimization and analysis of forklift pallet racks 基于自适应集成代理的叉车托盘架优化分析
4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.10.005
W. Zhang, Y. Lu, L. Liye, Y. Mei, Z. Baochang
As an important part of the lifting platform of pallet forklift trucks, how to reduce the deformation of the pallet rack under working conditions while reducing the mass to ensure the safety performance of forklift trucks is the most concerning issue in the design of forklift truck structure. The pallet rack structure is complex, and optimizing simulation using traditional high-precision simulation models takes much time and effort. Therefore, this paper takes the lifting platform of an unmanned AVG forklift truck as the research object and establishes a parametric model of the pallet rack using the 3D modelling software SolidWorks and the finite element analysis software ANSYS to carry out static analysis of it. Optimization design variables are selected, a single surrogate model and ensemble surrogate model are chosen for various surrogate model techniques, a small number of sample points are used to construct a low-precision model, and adaptive infilling technology is used to improve the model accuracy, and the structure is optimized, and the results show that, while the pallet rack structure meets the requirements of light weight and strength, the mass is reduced by 1.2%, and the morphology is reduced by 17.2%. Moreover, a global sensitivity analysis of each design parameter was carried out under the guidance of the surrogate model, highlighting the most influential design variable as the height of the channel steel and establishing the design variables that should be taken into account in the structural design. This paper compares the performance of the mainstream single-surrogate model and ensemble-surrogate model as well as the adaptive infilling strategy in engineering design and proves that the surrogate model optimization method has a certain guiding significance for the structural optimization design of pallet racking.
作为托盘叉车起重平台的重要组成部分,如何在降低质量的同时减少托盘架在工作状态下的变形,保证叉车的安全性能,是叉车结构设计中最为关注的问题。托盘架结构复杂,采用传统的高精度仿真模型进行优化仿真需要耗费大量的时间和精力。因此,本文以无人驾驶AVG叉车升降平台为研究对象,利用三维建模软件SolidWorks和有限元分析软件ANSYS建立托盘架的参数化模型,对其进行静力分析。选择优化设计变量,对各种代理模型技术分别选择单一代理模型和集成代理模型,利用少量样本点构建低精度模型,采用自适应填充技术提高模型精度,并对结构进行优化,结果表明,在满足轻量化和强度要求的同时,托盘架结构的质量降低了1.2%;形貌降低了17.2%。在代理模型的指导下,对各设计参数进行全局敏感性分析,突出槽钢高度这一影响最大的设计变量,确定结构设计中应考虑的设计变量。比较了主流的单代理模型和集成代理模型以及自适应填充策略在工程设计中的性能,证明了代理模型优化方法对托盘货架结构优化设计具有一定的指导意义。
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引用次数: 0
Approximate solution of the fractional differential equation via the natural decomposition method 分数阶微分方程的自然分解近似解
4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.10.008
A. Almuneef, A. Hagag
In today’s world, analyzing nonlinear occurrences related to physical phenomena is a hot topic. The main goal of this research is to use the natural decomposition method (NDM) of fractional order to find an approximate solution to the fractional clannish random walker’s parabolic (CRWP) equation. The proposed method gives approximate solutions that are exceptionally near the exact solution without the complication that numerous other techniques imply. Banach’s fixed-point theory is used to investigate the anticipated issue’s convergence analysis and uniqueness theorem. To ensure that the suggested technique is trustworthy and precise, numerical simulations were conducted. The results are shown in the graphs and tables. When comparing the proposed scheme’s solution to the actual solutions, it becomes clear that the scheme is efficient, systematic, and very precise when dealing with nonlinear complex phenomena.
在当今世界,分析与物理现象有关的非线性现象是一个热门话题。本研究的主要目的是利用分数阶自然分解方法(NDM)求分数阶随机步行者抛物方程(CRWP)的近似解。所提出的方法给出了非常接近精确解的近似解,而没有许多其他技术所隐含的复杂性。利用Banach不动点理论研究了预期问题的收敛性分析和唯一性定理。为了确保所建议的技术是可靠的和精确的,进行了数值模拟。结果用图表显示出来。将该方案的解与实际解进行比较,可以看出该方案在处理非线性复杂现象时是高效、系统和非常精确的。
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引用次数: 0
Numerical Simulation on Free Motion Response of a Submarine Induced by Internal Solitary Wave 内孤立波对潜艇自由运动响应的数值模拟
4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.09.006
S. Peng, L. Hongfei, K. Xianbiao
Abstract:The internal solitary waves (ISWs) in the ocean carry huge energy and pose a serious threat to the safety of underwater vehicle. In order to obtain the dynamic response of the submarine under the action of ISWs, the amplified SUBOFF model was placed in a large numerical water tank with a length of 5000m, a width of 200m and a depth of 500m. The Korteweg-de Vries (KdV) theory was adopted to simulate the generation of ISWs in the two-layer flow, and overset grid technology was used to ensure the grid quality during the submarine movement. The results show that before the ISWs peak reaches the position of the submarine, the submarine will move, which causes the submarine to sink, move laterally and pitch. The longitudinal velocity is obviously greater than the lateral velocity, and the submarine finally hits the water tank bottom. With the increase of the ISWs amplitude, the time needed for submarine to reach the bottom increases, and the pitching angle increases greatly. The ISWs amplitude has no effect on the motion trajectory of the submarine's center of gravity, and has little effect on the lateral and longitudinal velocity. With the decrease of submergence depth of the submarine, the time required for submarine to reach the bottom will also increase, and the motion trajectory will change, but the trend of change is basically the same. The submergence depth has little influence on the variation range of lateral velocity, longitudinal velocity and pitching angle.
摘要:海洋内孤立波携带巨大能量,对水下航行器的安全构成严重威胁。为了获得潜艇在isw作用下的动力响应,将放大后的SUBOFF模型置于长5000m、宽200m、深500m的大型数值水箱中。采用Korteweg-de Vries (KdV)理论模拟两层流中isw的产生,并采用偏移网格技术保证潜艇运动过程中的网格质量。结果表明,在isw峰值到达潜艇位置之前,潜艇会发生移动,导致潜艇下沉、侧移和俯仰。纵向速度明显大于横向速度,潜艇最终撞击水箱底部。随着isw振幅的增大,潜艇到达底部所需的时间增加,俯仰角也大大增大。isw振幅对潜艇重心运动轨迹没有影响,对潜艇横向速度和纵向速度影响不大。随着潜艇下潜深度的减小,潜艇到达海底所需的时间也会增加,运动轨迹也会发生变化,但变化的趋势基本相同。淹没深度对横向速度、纵向速度和俯仰角的变化范围影响不大。
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引用次数: 0
Seismic Response Characteristics of a Tunnel Portal Subjected to Topographical and Geological Asymmetsric Loading 地形与地质不对称荷载作用下隧道洞门的地震反应特征
4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.10.001
F. Peng, S. Fang
The tunnel portal is the most seismically vulnerable section of the tunnel against earthquakes. Due to the combined effects of topographic and geological asymmetric loading, the mechanical characteristics of this type of portal are very complex. In this study, a three-dimensional numerical model was developed and calculated to investigate the seismic response characteristics of a tunnel portal subjected to topographic and geological asymmetric loading. The results show that the seismic weakness of the tunnel support structure is located at the tunnel arch shoulders and sidewalls; the time to reach the peak displacement around the tunnel is slightly delayed compared to the slope, and the time to reach the peak displacement shows a phased pattern. Compared to the tunnel structure, the slopes are more prone to landslides and other disasters due to terrain and geological factors under earthquake action. Therefore, more attention should be paid to the seismic and anti-seismic design of tunnel slopes.
隧道洞口是隧道最易受地震影响的部分。由于地形和地质不对称荷载的共同作用,这类闸门的力学特性非常复杂。本文建立并计算了三维数值模型,研究了地形和地质不对称荷载作用下隧道入口的地震响应特征。结果表明:隧道支护结构的地震弱点位于隧道拱肩和侧壁;与边坡相比,隧道周围的峰值位移时间略有延迟,且峰值位移时间呈阶段性变化。与隧道结构相比,在地震作用下,由于地形和地质因素的影响,边坡更容易发生滑坡等灾害。因此,应重视隧道边坡的抗震设计。
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引用次数: 0
Application of the Discrete Elements Method for the simulation of a beam-column connection based on a self-centering system. 离散元法在自定心系统梁柱连接仿真中的应用。
IF 0.5 4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.06.005
J. Álvarez, S. Gallegos, R. Cordero, A. Ramírez, F. Zarate, S. Diaz
At present, the beam-column connection system through a self-centering post-tensioned connection is currently an alternative to improve the seismic behavior in reinforced concrete buildings; by allowing its elements to have a linear behavior (no damage) in the face of displacements produced by seismic actions. This paper deals with the numerical modeling of the seismic behavior for a self-centering connection based on the Discrete Element Method (MED) is presented, with the aim of validating the hysterical response of the numerical model with an experimental test of the literature. The results demonstrated the horizontal distortions in the column, which are the product of the numerical simulation of the model subjected to a load that increases over time with 4 different stiffness coefficients. In addition, the hysteretic graph is presented as a result of the numerical simulation of the model, with an adequate stiffness coefficient and normal damping, subject to a cyclic load that is reversed as a function of time. The movement of the connection is controlled by the horizontal distortions of the column, achieving an approximate reproduction of the hysterical behavior expected in this type of connection. With the results shown, a simple bilinear hysteresis law is proposed, which allows its simplified use for its application in the modeling of reinforced concrete buildings with self-centering connections.
目前,通过自定心后张连接的梁柱连接体系是目前改善钢筋混凝土建筑抗震性能的一种替代方案;通过允许其元素在面对地震作用产生的位移时具有线性行为(不损坏)。本文提出了基于离散元法(MED)的自定心连接抗震性能的数值模拟方法,目的是通过文献试验验证数值模型的滞回反应。结果表明柱中的水平变形,这是模型在4种不同刚度系数下随时间增加的载荷的数值模拟的产物。此外,模型的数值模拟结果显示了滞回图,具有足够的刚度系数和法向阻尼,受到作为时间函数的反向循环荷载的影响。连接的运动由柱的水平变形控制,实现了这种类型连接中预期的歇斯底里行为的近似再现。结果表明,本文提出了一种简单的双线性迟滞律,简化了其在钢筋混凝土自定心连接建筑物建模中的应用。
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引用次数: 0
Structure design and performance analysis of downhole hydraulic decoder 井下液压解码器结构设计与性能分析
IF 0.5 4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.04.002
H. Fang, X. Zhou, Z. Liu, Y. Peng, Y. Wu, J. Li
In order to reduce the number of hydraulic decoders and hydraulic control pipelines in hydraulically controlled intelligent wells, reduce production costs and improve oil recovery efficiency, the structural design of ICV control of two hydraulic control pipelines and a single hydraulic decoder for four production layers in the well was completed. By simulating the response law of downhole hydraulic signals and the stress analysis of each structure, the motion equation of the layer selection structure of the hydraulic decoder was established with 4 MPa as the unlocking pressure, and ADAMS was used to complete the dynamic simulation analysis. The variation results of displacement, angle, velocity and acceleration in the process of motion were obtained. Finally, the prototype of the hydraulic decoder was processed by stereo photo curing 3D printing equipment. Two hydraulic pumps were used to press alternately, and the selection of four layers of the hydraulic decoder was realized through two hydraulic control pipelines. The self-locking structure could realize the established function, and there was no interference and stuck between the components, which verifies the effectiveness of the design.
为了减少液压控制智能井中液压解码器和液压控制管路的数量,降低生产成本,提高采收率,完成了该井中4个生产层的2条液压控制管路和1个液压解码器的ICV控制结构设计。通过对井下液压信号响应规律的仿真和对各结构的应力分析,建立了以4 MPa为解锁压力的液压解码器选层结构的运动方程,并利用ADAMS软件完成了动态仿真分析。得到了运动过程中位移、角度、速度和加速度的变化结果。最后,利用立体光固化3D打印设备对液压解码器样机进行加工。采用两台液压泵交替按压,通过两条液压控制管路实现四层液压解码器的选择。自锁结构能够实现既定功能,且各部件之间不存在干扰和卡死现象,验证了设计的有效性。
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引用次数: 0
Simulation of damage phenomena in metamaterials 超材料损伤现象的模拟
IF 0.5 4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.04.003
R. Montero-Mayoral, V. González‐Albuixech, M. Sanz-Gómez, V. Yanes
Metamaterials are generated from an interrelated set of cells and can present a macroscopic behaviour that differs from the one that characterizes its basic constituents. Modelling the influence that the damage and fracture of the elemental constituents have in the macroscopic properties of the metamaterial is relevant for its mechanical analysis. Altering the resistant behaviour of the elements (changing their longitudinal elastic modulus), it is possible to approximate the effect of the damage in the complete structure. It is considered as valid the substitution of the damage and plastic deformation phenomena by intermediate states contained in the linear elastic deformation regime. Each state is characterized by the elastic module of the element, whose geometry remains unmodified. In an iterative process, when the induced stress in the elements is greater than the one stablished as the limit, they progress through the different states, diminishing their elastic modulus until they are considered as fractured and are eliminated from the structure. Mass effects are ignored, and a stress-free structure is implemented to calculate each iteration. A simple algorithm is presented to simulate the effect of damage in metamaterial structures, applicable to any finite element software.
超材料是由一组相互关联的细胞产生的,可以呈现出不同于其基本成分特征的宏观行为。模拟元素成分的损伤和断裂对超材料宏观性能的影响对其力学分析有重要意义。改变构件的抗力行为(改变其纵向弹性模量),就有可能在整个结构中近似地得到损伤的影响。认为用线弹性变形区所含的中间状态代替损伤和塑性变形现象是有效的。每个状态都由元件的弹性模来表征,其几何形状保持不变。在一个迭代过程中,当单元中的诱导应力大于作为极限的应力时,它们会经历不同的状态,减少它们的弹性模量,直到它们被认为是断裂并从结构中消除。忽略质量效应,采用无应力结构计算每次迭代。提出了一种简单的模拟超材料结构损伤效应的算法,适用于任何有限元软件。
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引用次数: 0
Influência das superfícies sub-críticas no comprimento de reforços em estruturas de solos reforçados com geotêxteis ou geogrelhas 土工织物或土工格栅加固土结构中次临界面对加固长度的影响
IF 0.5 4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.06.001
R. Puppi, J. Caron
Design of steep slopes and retaining walls, reinforced with geotextile or geogrids, requires internal stability checks usually referred to a critical failure surface, which determines the amount of reinforcement required. In determining the length of the reinforcement layers the position of the critical surface and also of the sub-critical surfaces must be considered. In relation to these, are verified the anchorage lengths required to ensure the pullout resistance of the reinforcements. This paper presents a study based on limit equilibrium analysis, with bi-linear failure surface, to determine the amount and length of the reinforcement layers required. The model allows replacing Jewell charts by algebraic equations and iterative calculation processes. The results obtained for the minimum length of reinforcements agree with good accuracy for effective friction angles greater than or equal to 30° and indicate that shorter lengths can be used for materials with lower effective friction angle. Expressions for the calculation of the anchorage length are also presented for the three possible cases: anchorage in a section under the projection, part under the projection and beyond the horizontal projection of the slope face.
用土工布或土工格栅加固的陡坡和挡土墙的设计需要内部稳定性检查,通常指的是临界破坏面,它决定了所需的加固量。在确定加固层的长度时,必须考虑临界面和次临界面的位置。与此相关,验证了锚固长度,以确保加强的抗拉能力。本文提出了一种基于双线破坏面极限平衡分析的研究方法,以确定所需配筋层的数量和长度。该模型允许用代数方程和迭代计算过程代替朱厄尔图。对于有效摩擦角大于或等于30°的材料,最小增强长度的计算结果具有较好的一致性,表明对于有效摩擦角较小的材料,可以采用较短的增强长度。给出了三种可能情况下锚固长度的计算表达式:锚固在投影下的一段,部分在投影下,超出斜面的水平投影。
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引用次数: 0
Simulation study of impact dynamics during LNG transportation LNG运输过程中冲击动力学仿真研究
4区 工程技术 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.23967/j.rimni.2023.09.004
B. Liu
Abstract: In this study, the Fluent software is utilized to simulate the lateral impact force on a tank during liquid sloshing when the tank is subjected to turns under varying steering accelerations and filling rates. It is observed that at a steering acceleration of 0.5g, the overall force vector pointing in the lateral direction of the tank body significantly increases the likelihood of tipping. A clear trend arises when steering acceleration is held constant; as filling rates range from 0.6 to 0.85, lateral impact forces due to tank liquid sloshing progressively increase with rising filling rates, whereas a decrease in force occurs between filling rates of 0.85-0.9. This analysis reveals that tanker truck safety is relatively high during turning maneuvers when the filling rate is between 0.85 and 0.9 and the steering acceleration is in the range of 0.1-0.4g.
摘要:本研究利用Fluent软件模拟了在不同转向加速度和加注速率下罐体转弯时液体晃动对罐体的侧向冲击力。可以观察到,当转向加速度为0.5g时,指向罐体横向方向的总力矢量显著增加了倾覆的可能性。当转向加速度保持不变时,趋势明显;当填充率为0.6 ~ 0.85时,随着填充率的增加,由于罐内液体晃动引起的侧向冲击力逐渐增加,而在填充率为0.85 ~ 0.9之间,侧向冲击力则逐渐减小。分析表明,当加油率在0.85 ~ 0.9之间,转向加速度在0.1 ~ 0.4g之间时,油罐车转向机动的安全性较高。
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引用次数: 0
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Revista Internacional de Metodos Numericos para Calculo y Diseno en Ingenieria
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