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Multiwave Total Focusing Method for Full-Matrix Imaging Using Ultrasonic Phased Array 超声相控阵全矩阵成像的多波全聚焦方法
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04222
Ping Zhang, Shou-guo Yan, Yu-xiang Dai, Juan Huang, Chao Kong, Fang-fang Shi, Bi-xing Zhang
The imaging range of the traditional total focusing method (TFM) is usually limited by the directivity of excitation of a single wave pattern. In this paper, a multiwave TFM technique is proposed, which uses both compression and shear vertical (SV) waves for detection and imaging simultaneously. Based on this technique, a special ultrasonic transducer for multiwave detection is designed that can balance the excitation amplitude of compression and SV waves. Multiwave TFM uses the compression and SV wave fields generated by the same excitation, and the signals reflected by the two sound fields passing through the discontinuity are received. The signals are respectively processed by TFM according to the compression and SV wave velocities. The two processed signals are shifted and aligned according to the time difference between the compression wave with SV wave propagation, and then added together. Finally, the detection image of the block is obtained. Through simulation and experiments, it is shown that the special transducer can optimize the imaging range and effect of multiwave TFM, and multiwave TFM can effectively detect discontinuities and reduce the rate of missed detection at higher steering angles. The detection results show that the maximum amplitude gain of multiwave TFM relative to TFM can be increased about 6 dB.
传统的全聚焦方法(TFM)的成像范围通常受到单个波形激励的方向性的限制。本文提出了一种多波TFM技术,该技术同时使用压缩和剪切垂直(SV)波进行检测和成像。基于这一技术,设计了一种用于多波检测的专用超声波换能器,该换能器可以平衡压缩波和SV波的激励幅度。多波TFM使用由相同激励产生的压缩波场和SV波场,并且接收通过不连续性的两个声场反射的信号。根据压缩波速和SV波速,分别用TFM对信号进行处理。根据压缩波与SV波传播之间的时间差,对两个处理后的信号进行移位和对准,然后将其相加。最后,得到块的检测图像。通过仿真和实验表明,该专用换能器可以优化多波TFM的成像范围和成像效果,在较高的转向角条件下,多波TFM可以有效地检测不连续性,降低漏检率。检测结果表明,多波TFM相对于TFM的最大幅度增益可以提高约6dB。
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引用次数: 0
Advantages of Compound S-scan over Sectorial Scan or E-scan: A Case Study 复合s扫描相对于扇形扫描或电子扫描的优势:一个案例研究
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04219
Stephen Sundarraj
Within PAUT, inspectors have the option to apply various scanning techniques for performing weld inspections according to their configurations. These include the sectorial scan (S-scan) or a fixed-angle electronic scan (E-scan), or a combination of both called a compound S-scan. Compound S-scan, introduced around 2015 (Magruder 2016), has not been much explored, as not enough data can be extracted from the available resources to determine its effectiveness for inspection. Therefore, the author has taken a specific interest in studying this technique by comparing the available PAUT scanning techniques and providing options for selecting the most appropriate scanning techniques for the intended applications. For this purpose, a 25 mm thick welder qualification test plate with natural defects (verified by RT) was studied.
在PAUT中,检查人员可以根据其配置选择应用各种扫描技术进行焊缝检查。这些扫描包括扇形扫描(s -扫描)或固定角度电子扫描(e -扫描),或两者的组合称为复合s -扫描。复合S-scan于2015年左右推出(Magruder 2016),由于没有足够的数据可以从可用资源中提取,以确定其检查的有效性,因此尚未进行太多探索。因此,作者通过比较可用的PAUT扫描技术并提供为预期应用选择最合适的扫描技术的选项,对该技术进行了特别的研究。为此,对具有自然缺陷的25 mm厚焊工资格测试板(经RT验证)进行了研究。
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引用次数: 0
Ultrasonic Evaluation of Porosity in Out-of-Autoclave Carbon Fiber–Reinforced Polymer Composite Material 非热压灭菌碳纤维增强聚合物复合材料孔隙率的超声评价
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04198
D. Samaratunga, Joseph V. Severino, S. Kenderian
Ultrasonic longitudinal wave propagation is studied in out-of-autoclave (OoA) carbon fiber–reinforced polymer composite material with varying levels of porosity contents. A combination of cure pressures and a solvent is used to produce specimens with void contents in the range of 0% to 22%. Ultrasonic measurements are made in through-transmission mode, and the data is processed to study various aspects of wave interaction with porosity in OoA specimens. The specimens with a wide range of void contents have enabled the study of broader trends of ultrasonic center frequency, wave velocity, and attenuation with respect to porosity. Results show ultrasonic center frequency and wave velocity are decreased linearly as the void content increases. The relationship of ultrasonic wave attenuation can be approximated by a logarithmic relationship when considering the full range of void content studied. Strength measurements of specimens with varying void contents are made using the flatwise tensile (FWT) test. It is observed that the strength rapidly decreases with increasing porosity. Correlations made between FWT strength, ultrasonic wave velocity, and attenuation are best described by logarithmic relationships. The data shows a potential for inferring strength knockdowns due to the presence of porosity based on ultrasonic measurements.
研究了不同孔隙率水平的热压罐外碳纤维增强聚合物复合材料中超声波的传播。固化压力和溶剂的组合用于制备空隙含量在0%至22%范围内的试样。超声波测量是在透射模式下进行的,并对数据进行处理,以研究OoA样品中波与孔隙率相互作用的各个方面。具有宽范围孔隙含量的试样使得能够研究超声中心频率、波速和衰减相对于孔隙率的更广泛趋势。结果表明,随着空隙率的增加,超声中心频率和波速呈线性下降。当考虑所研究的孔隙含量的整个范围时,超声波衰减的关系可以用对数关系来近似。采用平面拉伸(FWT)试验对不同孔隙含量的试样进行强度测量。观察到强度随着孔隙率的增加而迅速降低。FWT强度、超声波速度和衰减之间的相关性最好用对数关系来描述。数据显示,由于存在基于超声波测量的孔隙率,有可能推断强度下降。
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引用次数: 1
Effect of Crack Orientation on Laminated CFRP Composites Using Vibration and Numerical Analysis 裂纹方向对CFRP复合材料层合板的影响——振动与数值分析
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04205
Essam B. Moustafa, K. Almitani, H. Hussein
Crack orientation, a critical parameter, significantly affects the dynamic properties of composite structures. Experimental free vibration tests were conducted on carbon fiber–reinforced polymer (CFRP) composite plates at room temperature with different crack orientations. Dynamic properties such as damping ratio, natural frequency, and storage modulus were measured using a four-channel dynamic pulse analyzer. Multi-sensors were mounted on the test plate to pick up the vibration signals. Experimental modal analysis was performed to identify the first three mode shapes of the defective plates. A numerical model using ANSYS software was developed via parametric investigation to predict the correlation between crack orientation and resonant frequencies with corresponding mode shapes. The orientation of the introduced cracks had a significant effect on the dynamic properties of CFRP composites. Vertical cracks had the most significant influence on the eigenvalues of the mode shape frequencies. Furthermore, the damping ratio was an effective method to detect the cracks in CFRP composites.
裂纹取向是影响复合材料结构动力性能的一个关键参数。对不同裂纹方向的碳纤维增强聚合物(CFRP)复合材料板在室温下进行了自由振动试验。使用四通道动态脉冲分析仪测量了阻尼比、固有频率和储能模量等动态特性。在测试板上安装了多个传感器来采集振动信号。进行了实验模态分析,以确定缺陷板的前三种模态形状。通过参数研究,使用ANSYS软件建立了一个数值模型,以预测裂纹方向与相应振型的共振频率之间的相关性。引入裂纹的方向对CFRP复合材料的动态性能有显著影响。垂直裂纹对振型频率的特征值影响最大。此外,阻尼比是检测CFRP复合材料裂纹的有效方法。
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引用次数: 1
Nondestructive Evaluation of Electroplating-Induced Hydrogen Embrittlement in Cadmium-Coated High-Strength Steel Using Ultrasonic Surface Waves 超声表面波无损评价镀镉高强钢电镀致氢脆
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04231
H. Shahmiri, M. Viens
Development of a nondestructive evaluation (NDE) method to detect nascent hydrogen embrittlement (HE) in electroplated high-strength steel parts is becoming important for the aerospace industry. This research investigates the feasibility of surface acoustic waves (SAWs) measurements to distinguish between cadmium (Cd) plated SAE 4340 steel samples with low and high HE susceptibilities. SAWs were generated with a 10 MHz piezoelectric transducer and detected by line scans via a laser Doppler vibrometer setup. Using signal processing algorithms in MATLAB, SAW velocities as well as attenuation coefficients were estimated. Depth profiles of steel hardness near coatings were also evaluated using Vickers microindentation tests. Average steel hardness in not-baked samples was slightly increased. Cd coatings were characterized by laser and optical microscopy methods. Small variations found in thickness and surface roughness of the Cd coatings among the samples did not significantly affect the NDE results. On average, samples in the not-baked condition (high HE risk) exhibited lower SAW attenuation coefficients compared to immediately baked and late-baked conditions (low HE risk). However, it was not possible to distinguish between the manufacturing conditions of individual samples due to overlaps in attenuation measurement results. SAW velocities as estimated by the cross-correlation method were found to be not sensitive to manufacturing conditions.
开发一种无损检测方法来检测电镀高强度钢部件的新生氢脆(HE)对于航空航天工业来说变得越来越重要。本研究探讨了表面声波(SAWs)测量的可行性,以区分低和高HE磁化率的镀镉(Cd) sae4340钢样品。saw由10 MHz压电传感器产生,并通过激光多普勒振动计装置进行线扫描检测。利用MATLAB中的信号处理算法,估计了声表面波的速度和衰减系数。用维氏微压痕试验对涂层附近钢的硬度深度分布进行了评价。未烘烤样品的平均钢硬度略有提高。采用激光和光学显微镜对镀层进行了表征。样品之间Cd涂层的厚度和表面粗糙度的微小变化对无损检测结果没有显著影响。平均而言,未烘烤条件下(高HE风险)的样品与立即烘烤和晚烘烤条件(低HE风险)相比,表现出较低的SAW衰减系数。然而,由于衰减测量结果的重叠,不可能区分单个样品的制造条件。通过相互关联方法估计的声表面波速度对制造条件不敏感。
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引用次数: 0
Automated Condition Monitoring with Remaining Lifetime Assessment for Wire Ropes in Ladle Cranes 钢包起重机钢丝绳状态自动监测及剩余寿命评估
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04181
V. Sukhorukov, D. Slesarev, I. Shpakov, V. Volokhovsky, A. Vorontsov, A. Shalashilin
The hazards and deterioration of operating wire ropes on overhead cranes, which articulate the ladle in the basic oxygen steelmaking process and are subjected to intensive periodic loads and exposure to high temperatures, are discussed. An automated condition monitoring system (ACMS) based on a magnetic flux leakage testing (MFL) flaw detector permanently installed on the rope under test is used. An algorithm of the rope’s residual tensile strength assessment is provided. A specially developed software that submits a decision on the rope’s condition to the crane operator is described. The practice of combining magnetic rope testing (MRT) and tensile strength analysis for the quantitative assessment of rope condition is reviewed. Practical issues are also discussed, such as how to establish the condition monitoring process, set loss thresholds for rope metallic cross-sectional area, and safely prolong the service life of rope.
讨论了在碱性氧气炼钢过程中连接钢包的高架起重机上操作钢丝绳的危险性和劣化,这些起重机承受着密集的周期性载荷和暴露在高温下。使用基于永久安装在被测绳索上的漏磁探伤仪的自动状态监测系统(ACMS)。提出了一种钢丝绳残余抗拉强度评定算法。介绍了一种专门开发的软件,该软件可向起重机操作员提交绳索状况的决定。综述了将磁绳测试(MRT)与抗拉强度分析相结合用于绳索状态定量评估的实践。还讨论了实际问题,如如何建立状态监测流程,设置绳索金属截面积的损失阈值,以及如何安全地延长绳索的使用寿命。
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引用次数: 0
Understanding Eddy Current Array for High-Performance Inspections 了解涡流阵列用于高性能检测
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-10-01 DOI: 10.32548/2021.me-04226
Anne-Marie Allard, M. Grenier, Mitchell Sirois, C. Wassink
Eddy current testing (ECT) has been used for quite a while now and has been proven a reliable surface inspection technique for conductive materials. In the last 15 to 20 years, this technique has evolved toward the use of eddy current arrays (ECAs), and many applications can now benefit from this configuration to improve data quality, inspection speed, and ease of deployment, and considerably reduce operator dependency. The physics principle behind ECT and ECA is the same and was addressed in a previous issue of Materials Evaluation (Wassink et al. 2021). In this paper, we will discuss the main differences between ECT and ECA as well as how the arrangement of coils in an array can allow for optimized detection capabilities on different materials or types of defects. Common applications where ECA has demonstrated its strength will also be discussed.
涡流检测(ECT)已经使用了很长一段时间,并且已经被证明是一种可靠的导电材料表面检测技术。在过去的15到20年里,这项技术已经发展到使用涡流阵列(ECA),许多应用现在可以从这种配置中受益,以提高数据质量、检查速度和部署的简易性,并大大减少对操作员的依赖。ECT和ECA背后的物理原理是相同的,并在前一期《材料评估》中进行了阐述(Wassink等人,2021)。在本文中,我们将讨论ECT和ECA之间的主要区别,以及阵列中线圈的排列如何能够优化对不同材料或类型缺陷的检测能力。还将讨论ECA已证明其实力的常见应用。
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引用次数: 1
Highly Nonlinear Solitary Waves to Estimate Orientation and Degree of Anisotropy in Rocks 用高度非线性孤立波估计岩石的方位和各向异性程度
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-10-01 DOI: 10.32548/10.32548/2021.me-04233
H. Jalali, Yuhui Zeng, P. Rizzo, A. Bunger
This paper delves into the use of highly nonlinear solitary waves for the nondestructive identification and characterization of anisotropy in rocks. The nondestructive testing approach proposed expands upon a technique developed recently by some of the authors for the nondestructive characterization of engineering materials and structures. The technique uses the characteristics of solitary waves propagating in a periodic array of spherical particles in contact with the rock to be characterized. The features of the waves that bounce off the chain rock interface are used to infer some properties of the geomaterial under consideration. Numerical models and experimental validation were conducted to explore the feasibility of the method and to standardize the methodology for future widespread applications.
本文探讨了利用高度非线性孤立波对岩石各向异性进行无损识别和表征。提出的无损检测方法扩展了最近由一些作者开发的用于工程材料和结构无损表征的技术。该技术利用了孤立波在与待表征岩石接触的球形颗粒的周期性阵列中传播的特性。从链状岩石界面反弹的波的特征被用来推断所考虑的地质材料的一些性质。通过数值模拟和实验验证,探讨了该方法的可行性,并为今后的广泛应用规范了方法。
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引用次数: 2
Research on Ultrasonic Testing with Wavelet Packet Analysis for Shotcrete 基于小波包分析的喷射混凝土超声检测方法研究
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-10-01 DOI: 10.32548/2021.me-04217
Fei Yao, Y. Cao
Shotcrete structures are widely used in tunnel engineering. Quality inspection is difficult, and the traditional ultrasonic testing (UT) method based on first arrival velocity has limitations. In this paper, shotcrete-rock specimens were made in a laboratory and evaluated using UT. Wavelet packet decomposition is introduced for better frequency analysis of the condition evaluation. Two methods, including calculation of the energy eigenvalues and machine learning, are used to describe the contact quality at the interface between the shotcrete and rock. The relative energy eigenvalue increases with the gradual reduction of contact quality, which can become a quantitative index of the contact quality. Machine learning performed well in the rapid recognition of discontinuities in the multiple-classification models. Both methods based on wavelet packet decomposition achieved good results in identifying discontinuities and have the potential to be used in practical engineering applications.
喷射混凝土结构在隧道工程中应用广泛。质量检测难度大,传统的基于初到速度的超声检测方法存在局限性。本文在实验室制作了喷岩试样,并用UT进行了评价。为了更好地对工况评估进行频率分析,引入了小波包分解。采用能量特征值计算和机器学习两种方法描述喷射混凝土与岩石界面处的接触质量。相对能量特征值随着接触质量的逐渐减小而增大,可以作为接触质量的定量指标。机器学习在多分类模型中的不连续点的快速识别中表现良好。两种基于小波包分解的方法在识别不连续面方面都取得了很好的效果,具有实际工程应用的潜力。
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引用次数: 0
Detection of Planar Defects in Multilayered GFRP Composite Structures Using Low-Field Nuclear Magnetic Resonance 低场核磁共振检测多层GFRP复合材料结构中的平面缺陷
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2021-09-01 DOI: 10.32548/2021.me-04201
Sanjaya Sahoo, Srinivas Kuchipudi, R. Rao, M. Buragohain, C. S. Chaitanya
Adhesively bonded interfaces of glass fiber– reinforced plastics (GFRP) composite to rubber and rubber to propellant were investigated for planar interfacial defects with a spatial resolution of 100 μm. Single-sided low-field nuclear magnetic resonance (NMR) with a magnetic field strength of 0.3 T (12.88 MHz proton frequency) has been used for noninvasive inspection of planar defects in GFRP-based multilayered composite structures. Further, in this paper, the application of low-field NMR for adhesive liner thickness measurement is also demonstrated. The investigation revealed applicability of single-sided low-field NMR for onsite field applications. Results were compared with other nondestructive evaluation (NDE) techniques: acousto-ultrasonic and radiographic testing (RT). It is observed that single-sided low-field NMR is an excellent NDE tool to study adhesive bonds and defects such as debonding, variations in thickness to accuracies ranging from 50 to 200 μm, and degradation. In comparison with the acousto-ultrasonic technique and RT, single-sided low-field NMR is observed to be more sensitive.
研究了玻璃纤维增强塑料(GFRP)与橡胶和橡胶与推进剂的粘接界面的平面缺陷,空间分辨率为100 μm。采用磁场强度为0.3 T (12.88 MHz质子频率)的单侧低场核磁共振(NMR)对gfrp基多层复合材料结构中的平面缺陷进行了无创检测。此外,本文还论证了低场核磁共振在胶粘剂衬里厚度测量中的应用。调查显示单面低场核磁共振适用于现场现场应用。结果比较了其他无损评价(NDE)技术:声-超声和射线检测(RT)。结果表明,单侧低场核磁共振是一种很好的无损检测工具,可用于研究粘接键和缺陷,如脱粘、厚度变化(精度范围为50 ~ 200 μm)和降解。与声-超声技术和RT技术相比,单侧低场核磁共振具有更高的灵敏度。
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引用次数: 1
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Materials Evaluation
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