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Concrete Damage Identification based on Acoustic Emission and Wavelet Neural Network 基于声发射和小波神经网络的混凝土损伤识别
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-04232
Yan Wang, Lijun Chen, Nairan Wang, Jie Gu
In order to improve the accuracy of damage source identification in concrete based on acoustic emission testing (AE) and neural networks, and locating and repairing the damage in a practical roller compacted concrete (RCC) dam, a multilevel AE processing platform based on wavelet energy spectrum analysis, principal component analysis (PCA), and a neural network is proposed. Two data sets of 15 basic AE parameters and 23 AE parameters added on the basis of the 15 basic AE parameters were selected as the input vectors of a basic parameter neural network and a wavelet neural network, respectively. Taking the measured tensile data of an RCC prism sample as an example, the results show that compared with the basic parameter neural network, the wavelet neural network achieves a higher accuracy and faster damage source identification, with an average recognition rate of 8.2% and training speed of about 33%.
为了提高基于声发射和神经网络的混凝土损伤源识别精度,对实际碾压混凝土(RCC)大坝进行损伤定位和修复,提出了基于小波能谱分析、主成分分析和神经网络的多级声发射处理平台。选取15个基本声发射参数和在15个基本声发射参数基础上添加23个声发射参数的2个数据集分别作为基本参数神经网络和小波神经网络的输入向量。以碾压混凝土棱柱试件拉伸实测数据为例,结果表明,与基本参数神经网络相比,小波神经网络的损伤源识别精度更高,速度更快,平均识别率为8.2%,训练速度约为33%。
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引用次数: 1
Predicting the Delamination Mechanisms of Multidirectional Laminates Using the Energy Release Rate Obtained from AE Monitoring 利用声发射监测的能量释放率预测多向层压板的分层机理
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-04254
Ying-gang Liu, Jiang Peng, Wei Li, Chang-yuan Yang, Ping Sun, Xiaowei Yan
This study investigates delamination damage mechanisms during the double cantilever beam standard test using the strain energy release rate. The acoustic emission parameter is used to replace the original calculation method of measuring crack length to predict delamination. For this purpose, 24-layer glass/epoxy multidirectional specimens with different layups, and interface orientations of 0°, 30°, 45°, and 60°, were fabricated based on ASTM D5528 (2013). Acoustic emission testing (AE) is used to detect the damage mechanism of composite multidirectional laminates (combined with microscopic real-time observation), and it is verified that the strain energy release rate can be used as a criterion for predicting delamination damage in composite materials. By comparing the AE results with the delamination expansion images observed by microvisualization in real time, it is found that the acoustic emission parameters can predict the damage of laminates earlier. Based on the data inversion of the acoustic emission parameters of the strain energy release rate, it is found that the strain energy release rate of the specimens with different fiber interface orientations is consistent with the original calculated results.
本研究利用应变能释放率研究了双悬臂梁标准试验过程中的分层损伤机制。声发射参数被用来代替原来测量裂纹长度来预测分层的计算方法。为此,根据ASTM D5528(2013)制造了24层玻璃/环氧树脂多向试样,其具有不同的叠层,界面取向为0°、30°、45°和60°。声发射测试(AE)用于检测复合材料多向层压板的损伤机制(结合微观实时观察),并验证了应变能释放率可以作为预测复合材料分层损伤的标准。通过将声发射结果与微可视化实时观察到的分层膨胀图像进行比较,发现声发射参数可以更早地预测层压板的损伤。基于应变能释放率的声发射参数的数据反演,发现不同纤维界面取向试样的应变能释放速率与原始计算结果一致。
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引用次数: 0
Assessing Mottled Indications when Digitally Radiographing Austenitic Stainless Steel Welds 对奥氏体不锈钢焊缝进行数字射线照相时斑点迹象的评估
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-800122_2
Albert Wenzig
When radiographing an austenitic stainless steel weld with an appreciable weld deposit size, selecting a low radiographic kilovoltage (keV) can contribute to producing a radiographic indication that is not an imperfection. The contributors to this mottled condition are both radiographical and metallurgical. Electrons from low keV can diffract or absorb when penetrating through the dendritic grain structure of a weld. The increase in keV, or using gamma ray–equivalent isotopes, produces a marked change in electron output and penetration in material.
当对具有明显堆焊尺寸的奥氏体不锈钢焊缝进行射线照相时,选择低的射线照相千伏(keV)有助于产生并非缺陷的射线照相指示。造成这种斑点状状况的因素既有射线照相,也有冶金。来自低keV的电子在穿透焊缝的树枝状晶粒结构时可以衍射或吸收。keV的增加,或者使用伽马射线等效同位素,会在材料中产生电子输出和穿透的显著变化。
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引用次数: 0
Multiwave Total Focusing Method for Full-Matrix Imaging Using Ultrasonic Phased Array 超声相控阵全矩阵成像的多波全聚焦方法
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04222
Ping Zhang, Shou-guo Yan, Yu-xiang Dai, Juan Huang, Chao Kong, Fang-fang Shi, Bi-xing Zhang
The imaging range of the traditional total focusing method (TFM) is usually limited by the directivity of excitation of a single wave pattern. In this paper, a multiwave TFM technique is proposed, which uses both compression and shear vertical (SV) waves for detection and imaging simultaneously. Based on this technique, a special ultrasonic transducer for multiwave detection is designed that can balance the excitation amplitude of compression and SV waves. Multiwave TFM uses the compression and SV wave fields generated by the same excitation, and the signals reflected by the two sound fields passing through the discontinuity are received. The signals are respectively processed by TFM according to the compression and SV wave velocities. The two processed signals are shifted and aligned according to the time difference between the compression wave with SV wave propagation, and then added together. Finally, the detection image of the block is obtained. Through simulation and experiments, it is shown that the special transducer can optimize the imaging range and effect of multiwave TFM, and multiwave TFM can effectively detect discontinuities and reduce the rate of missed detection at higher steering angles. The detection results show that the maximum amplitude gain of multiwave TFM relative to TFM can be increased about 6 dB.
传统的全聚焦方法(TFM)的成像范围通常受到单个波形激励的方向性的限制。本文提出了一种多波TFM技术,该技术同时使用压缩和剪切垂直(SV)波进行检测和成像。基于这一技术,设计了一种用于多波检测的专用超声波换能器,该换能器可以平衡压缩波和SV波的激励幅度。多波TFM使用由相同激励产生的压缩波场和SV波场,并且接收通过不连续性的两个声场反射的信号。根据压缩波速和SV波速,分别用TFM对信号进行处理。根据压缩波与SV波传播之间的时间差,对两个处理后的信号进行移位和对准,然后将其相加。最后,得到块的检测图像。通过仿真和实验表明,该专用换能器可以优化多波TFM的成像范围和成像效果,在较高的转向角条件下,多波TFM可以有效地检测不连续性,降低漏检率。检测结果表明,多波TFM相对于TFM的最大幅度增益可以提高约6dB。
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引用次数: 0
Advantages of Compound S-scan over Sectorial Scan or E-scan: A Case Study 复合s扫描相对于扇形扫描或电子扫描的优势:一个案例研究
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04219
Stephen Sundarraj
Within PAUT, inspectors have the option to apply various scanning techniques for performing weld inspections according to their configurations. These include the sectorial scan (S-scan) or a fixed-angle electronic scan (E-scan), or a combination of both called a compound S-scan. Compound S-scan, introduced around 2015 (Magruder 2016), has not been much explored, as not enough data can be extracted from the available resources to determine its effectiveness for inspection. Therefore, the author has taken a specific interest in studying this technique by comparing the available PAUT scanning techniques and providing options for selecting the most appropriate scanning techniques for the intended applications. For this purpose, a 25 mm thick welder qualification test plate with natural defects (verified by RT) was studied.
在PAUT中,检查人员可以根据其配置选择应用各种扫描技术进行焊缝检查。这些扫描包括扇形扫描(s -扫描)或固定角度电子扫描(e -扫描),或两者的组合称为复合s -扫描。复合S-scan于2015年左右推出(Magruder 2016),由于没有足够的数据可以从可用资源中提取,以确定其检查的有效性,因此尚未进行太多探索。因此,作者通过比较可用的PAUT扫描技术并提供为预期应用选择最合适的扫描技术的选项,对该技术进行了特别的研究。为此,对具有自然缺陷的25 mm厚焊工资格测试板(经RT验证)进行了研究。
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引用次数: 0
Ultrasonic Evaluation of Porosity in Out-of-Autoclave Carbon Fiber–Reinforced Polymer Composite Material 非热压灭菌碳纤维增强聚合物复合材料孔隙率的超声评价
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-01 DOI: 10.32548/2021.me-04198
D. Samaratunga, Joseph V. Severino, S. Kenderian
Ultrasonic longitudinal wave propagation is studied in out-of-autoclave (OoA) carbon fiber–reinforced polymer composite material with varying levels of porosity contents. A combination of cure pressures and a solvent is used to produce specimens with void contents in the range of 0% to 22%. Ultrasonic measurements are made in through-transmission mode, and the data is processed to study various aspects of wave interaction with porosity in OoA specimens. The specimens with a wide range of void contents have enabled the study of broader trends of ultrasonic center frequency, wave velocity, and attenuation with respect to porosity. Results show ultrasonic center frequency and wave velocity are decreased linearly as the void content increases. The relationship of ultrasonic wave attenuation can be approximated by a logarithmic relationship when considering the full range of void content studied. Strength measurements of specimens with varying void contents are made using the flatwise tensile (FWT) test. It is observed that the strength rapidly decreases with increasing porosity. Correlations made between FWT strength, ultrasonic wave velocity, and attenuation are best described by logarithmic relationships. The data shows a potential for inferring strength knockdowns due to the presence of porosity based on ultrasonic measurements.
研究了不同孔隙率水平的热压罐外碳纤维增强聚合物复合材料中超声波的传播。固化压力和溶剂的组合用于制备空隙含量在0%至22%范围内的试样。超声波测量是在透射模式下进行的,并对数据进行处理,以研究OoA样品中波与孔隙率相互作用的各个方面。具有宽范围孔隙含量的试样使得能够研究超声中心频率、波速和衰减相对于孔隙率的更广泛趋势。结果表明,随着空隙率的增加,超声中心频率和波速呈线性下降。当考虑所研究的孔隙含量的整个范围时,超声波衰减的关系可以用对数关系来近似。采用平面拉伸(FWT)试验对不同孔隙含量的试样进行强度测量。观察到强度随着孔隙率的增加而迅速降低。FWT强度、超声波速度和衰减之间的相关性最好用对数关系来描述。数据显示,由于存在基于超声波测量的孔隙率,有可能推断强度下降。
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引用次数: 1
Effect of Crack Orientation on Laminated CFRP Composites Using Vibration and Numerical Analysis 裂纹方向对CFRP复合材料层合板的影响——振动与数值分析
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04205
Essam B. Moustafa, K. Almitani, H. Hussein
Crack orientation, a critical parameter, significantly affects the dynamic properties of composite structures. Experimental free vibration tests were conducted on carbon fiber–reinforced polymer (CFRP) composite plates at room temperature with different crack orientations. Dynamic properties such as damping ratio, natural frequency, and storage modulus were measured using a four-channel dynamic pulse analyzer. Multi-sensors were mounted on the test plate to pick up the vibration signals. Experimental modal analysis was performed to identify the first three mode shapes of the defective plates. A numerical model using ANSYS software was developed via parametric investigation to predict the correlation between crack orientation and resonant frequencies with corresponding mode shapes. The orientation of the introduced cracks had a significant effect on the dynamic properties of CFRP composites. Vertical cracks had the most significant influence on the eigenvalues of the mode shape frequencies. Furthermore, the damping ratio was an effective method to detect the cracks in CFRP composites.
裂纹取向是影响复合材料结构动力性能的一个关键参数。对不同裂纹方向的碳纤维增强聚合物(CFRP)复合材料板在室温下进行了自由振动试验。使用四通道动态脉冲分析仪测量了阻尼比、固有频率和储能模量等动态特性。在测试板上安装了多个传感器来采集振动信号。进行了实验模态分析,以确定缺陷板的前三种模态形状。通过参数研究,使用ANSYS软件建立了一个数值模型,以预测裂纹方向与相应振型的共振频率之间的相关性。引入裂纹的方向对CFRP复合材料的动态性能有显著影响。垂直裂纹对振型频率的特征值影响最大。此外,阻尼比是检测CFRP复合材料裂纹的有效方法。
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引用次数: 1
Nondestructive Evaluation of Electroplating-Induced Hydrogen Embrittlement in Cadmium-Coated High-Strength Steel Using Ultrasonic Surface Waves 超声表面波无损评价镀镉高强钢电镀致氢脆
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04231
H. Shahmiri, M. Viens
Development of a nondestructive evaluation (NDE) method to detect nascent hydrogen embrittlement (HE) in electroplated high-strength steel parts is becoming important for the aerospace industry. This research investigates the feasibility of surface acoustic waves (SAWs) measurements to distinguish between cadmium (Cd) plated SAE 4340 steel samples with low and high HE susceptibilities. SAWs were generated with a 10 MHz piezoelectric transducer and detected by line scans via a laser Doppler vibrometer setup. Using signal processing algorithms in MATLAB, SAW velocities as well as attenuation coefficients were estimated. Depth profiles of steel hardness near coatings were also evaluated using Vickers microindentation tests. Average steel hardness in not-baked samples was slightly increased. Cd coatings were characterized by laser and optical microscopy methods. Small variations found in thickness and surface roughness of the Cd coatings among the samples did not significantly affect the NDE results. On average, samples in the not-baked condition (high HE risk) exhibited lower SAW attenuation coefficients compared to immediately baked and late-baked conditions (low HE risk). However, it was not possible to distinguish between the manufacturing conditions of individual samples due to overlaps in attenuation measurement results. SAW velocities as estimated by the cross-correlation method were found to be not sensitive to manufacturing conditions.
开发一种无损检测方法来检测电镀高强度钢部件的新生氢脆(HE)对于航空航天工业来说变得越来越重要。本研究探讨了表面声波(SAWs)测量的可行性,以区分低和高HE磁化率的镀镉(Cd) sae4340钢样品。saw由10 MHz压电传感器产生,并通过激光多普勒振动计装置进行线扫描检测。利用MATLAB中的信号处理算法,估计了声表面波的速度和衰减系数。用维氏微压痕试验对涂层附近钢的硬度深度分布进行了评价。未烘烤样品的平均钢硬度略有提高。采用激光和光学显微镜对镀层进行了表征。样品之间Cd涂层的厚度和表面粗糙度的微小变化对无损检测结果没有显著影响。平均而言,未烘烤条件下(高HE风险)的样品与立即烘烤和晚烘烤条件(低HE风险)相比,表现出较低的SAW衰减系数。然而,由于衰减测量结果的重叠,不可能区分单个样品的制造条件。通过相互关联方法估计的声表面波速度对制造条件不敏感。
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引用次数: 0
Automated Condition Monitoring with Remaining Lifetime Assessment for Wire Ropes in Ladle Cranes 钢包起重机钢丝绳状态自动监测及剩余寿命评估
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-01 DOI: 10.32548/2021.me-04181
V. Sukhorukov, D. Slesarev, I. Shpakov, V. Volokhovsky, A. Vorontsov, A. Shalashilin
The hazards and deterioration of operating wire ropes on overhead cranes, which articulate the ladle in the basic oxygen steelmaking process and are subjected to intensive periodic loads and exposure to high temperatures, are discussed. An automated condition monitoring system (ACMS) based on a magnetic flux leakage testing (MFL) flaw detector permanently installed on the rope under test is used. An algorithm of the rope’s residual tensile strength assessment is provided. A specially developed software that submits a decision on the rope’s condition to the crane operator is described. The practice of combining magnetic rope testing (MRT) and tensile strength analysis for the quantitative assessment of rope condition is reviewed. Practical issues are also discussed, such as how to establish the condition monitoring process, set loss thresholds for rope metallic cross-sectional area, and safely prolong the service life of rope.
讨论了在碱性氧气炼钢过程中连接钢包的高架起重机上操作钢丝绳的危险性和劣化,这些起重机承受着密集的周期性载荷和暴露在高温下。使用基于永久安装在被测绳索上的漏磁探伤仪的自动状态监测系统(ACMS)。提出了一种钢丝绳残余抗拉强度评定算法。介绍了一种专门开发的软件,该软件可向起重机操作员提交绳索状况的决定。综述了将磁绳测试(MRT)与抗拉强度分析相结合用于绳索状态定量评估的实践。还讨论了实际问题,如如何建立状态监测流程,设置绳索金属截面积的损失阈值,以及如何安全地延长绳索的使用寿命。
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引用次数: 0
Understanding Eddy Current Array for High-Performance Inspections 了解涡流阵列用于高性能检测
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-10-01 DOI: 10.32548/2021.me-04226
Anne-Marie Allard, M. Grenier, Mitchell Sirois, C. Wassink
Eddy current testing (ECT) has been used for quite a while now and has been proven a reliable surface inspection technique for conductive materials. In the last 15 to 20 years, this technique has evolved toward the use of eddy current arrays (ECAs), and many applications can now benefit from this configuration to improve data quality, inspection speed, and ease of deployment, and considerably reduce operator dependency. The physics principle behind ECT and ECA is the same and was addressed in a previous issue of Materials Evaluation (Wassink et al. 2021). In this paper, we will discuss the main differences between ECT and ECA as well as how the arrangement of coils in an array can allow for optimized detection capabilities on different materials or types of defects. Common applications where ECA has demonstrated its strength will also be discussed.
涡流检测(ECT)已经使用了很长一段时间,并且已经被证明是一种可靠的导电材料表面检测技术。在过去的15到20年里,这项技术已经发展到使用涡流阵列(ECA),许多应用现在可以从这种配置中受益,以提高数据质量、检查速度和部署的简易性,并大大减少对操作员的依赖。ECT和ECA背后的物理原理是相同的,并在前一期《材料评估》中进行了阐述(Wassink等人,2021)。在本文中,我们将讨论ECT和ECA之间的主要区别,以及阵列中线圈的排列如何能够优化对不同材料或类型缺陷的检测能力。还将讨论ECA已证明其实力的常见应用。
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引用次数: 1
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