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Characterization of Wall-Loss Defects in Curved GFRP Composites Using Pulsed Thermography 利用脉冲热成像技术表征弯曲GFRP复合材料的壁损缺陷
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-03-01 DOI: 10.32548/2022.me-04160
R. Gomathi, M. Ashok, M. Menaka, B. Venkatraman
Curved glass fiber–reinforced polymer (GFRP) composites are superior to alloy-steel pipes due to their excellent corrosive resistance properties, finding wide applications in the transportation of petrochemicals, chemical storage tanks, and power and water-treatment plants. Among the defects found in GFRP pipes, internal pitting or wall loss is one of the most severe, caused by material deterioration and the friction of small particles in the transfer fluid. This study investigates these in-service discontinuities using a pulsed thermal nondestructive evaluation technique. The paper focuses on the quantification of defect depth using the temperature peak contrast derivative and defect sizing using the full width at half maximum method. Further, the paper investigates the ability of pulsed thermography to estimate pitting or wall-loss defects at various depths and sizes through simulation and experimentation. Thermographic signal reconstruction images are used for quantification of defects at a deeper depth. The results of the present study are then compared with well-established ultrasonic C-scan results.
弯曲玻璃纤维增强聚合物(GFRP)复合材料由于其优异的耐腐蚀性而优于合金钢管道,在石油化工产品、化学品储罐、发电厂和水处理厂的运输中得到广泛应用。在GFRP管道中发现的缺陷中,内部点蚀或壁损是最严重的缺陷之一,这是由材料劣化和传递流体中小颗粒的摩擦引起的。本研究使用脉冲热无损评估技术来研究这些在役不连续现象。本文重点研究了用温度峰对比导数定量缺陷深度和用半最大值全宽度法定量缺陷尺寸。此外,本文通过模拟和实验研究了脉冲热成像在不同深度和尺寸下估计点蚀或壁损缺陷的能力。热成像信号重建图像用于在更深的深度缺陷的量化。然后将本研究结果与已建立的超声c扫描结果进行比较。
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引用次数: 1
Improvement of Exotic Material Verification Using XRF 用XRF验证外来物质的改进
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-03-01 DOI: 10.32548/2022.me-04268
Joshua H. Litofsky
While various common alloys, such as steels, titaniums, and more recently aluminums, have been tested and inspected using X-ray fluorescence spectroscopy (XRF) for decades, uncommon and niche alloys can produce surprising and unusual results. The ability to identify the base metal, major alloying elements, and trace materials in these alloys is critical to XRF testing and inspection procedures. Modern XRF instruments and software can quickly and easily characterize standard and common alloys, such as low-carbon steel, grade 5 titanium, and 6000 series aluminum; detected signals from the metals are generally discrete and strongly pronounced. Less common alloys, such as nickel superalloys and uraniums, present a greater analytical hurdle for rapid on-site testing, grading, and inspection. These exotic materials contain either weaker signals from the alloying elements or nonunique signatures, preventing accurate quantification. Standardization adjustments through software improvements increase the testing accuracy for these uncommon alloys, bringing their results in line with those from more traditional alloys. By modulating the detection energies of interest, the robust calculation can greatly surpass standard, out-of-the-box performance without the need for any inspector input. These improvements can provide greater inspection accuracy on a wider variety of rare and valuable alloys into the future.
尽管几十年来,各种常见的合金,如钢、钛和最近的铝,已经使用X射线荧光光谱(XRF)进行了测试和检查,但不常见和小众的合金可能会产生令人惊讶和不寻常的结果。识别这些合金中的基底金属、主要合金元素和微量材料的能力对XRF测试和检查程序至关重要。现代XRF仪器和软件可以快速轻松地表征标准和常见合金,如低碳钢、5级钛和6000系列铝;检测到的来自金属的信号通常是离散的并且非常明显。不太常见的合金,如镍超合金和铀,为快速现场测试、分级和检查提供了更大的分析障碍。这些外来材料要么含有来自合金元素的较弱信号,要么含有非唯一特征,从而妨碍了准确的量化。通过软件改进进行标准化调整,提高了这些不常见合金的测试精度,使其结果与更传统的合金一致。通过调节感兴趣的检测能量,鲁棒计算可以大大超过标准的开箱即用性能,而不需要任何检查员输入。这些改进可以在未来为更广泛的稀有和有价值的合金提供更高的检测精度。
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引用次数: 0
Study on Nonlinear Lamb Wave Test for Invisible Impact Damage on CFRP Laminates CFRP复合材料不可见冲击损伤非线性兰姆波试验研究
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-03-01 DOI: 10.32548/2022.me-04191
Chenggeng Li, Zhenhua Chen, Wei-bing Chen, Chao-feng Lu
The impact damage imposed on carbon fiber–reinforced polymer (CFRP) materials used in aircraft fuselage may seriously affect flight safety. An ultrasonic testing method can be used to inspect for damage; however, in some cases of invisible or barely visible impact damage, linear ultrasound may not provide a clear indication of the underlying damage. Accordingly, a nonlinear Lamb wave technique was developed in this study to detect invisible impact damage (IID). First, a nonlinear Lamb wave testing platform was set, as well as damage areas with different impact energies. Second, the anisotropic propagation of Lamb waves was studied to determine the wave mode and the distribution of the transducers, and the linear parameters of the Lamb waves were determined. Last, three types of characteristic parameters of nonlinear Lamb waves were obtained for damage detection. As revealed from the results, the linear ultrasonic parameters of A0 mode Lamb waves can be applied to the detection of macro surface cracks, and the frequency shift, relative nonlinearity coefficient (RNC), and fluctuation coefficient of RNCs are highly sensitive to the detection of IID. Thus, a combination of nonlinear S0 Lamb waves and linear A0 Lamb waves can be used for IID and macro surface crack detection, respectively.
飞机机身中使用的碳纤维增强聚合物(CFRP)材料受到的冲击损伤可能会严重影响飞行安全。超声波检测方法可用于检查损坏情况;然而,在一些不可见或几乎不可见的冲击损伤的情况下,线性超声可能无法提供潜在损伤的明确指示。因此,本研究开发了一种非线性兰姆波技术来检测不可见冲击损伤(IID)。首先,建立了一个非线性兰姆波测试平台,以及不同冲击能量的损伤区域。其次,对兰姆波的各向异性传播进行了研究,确定了换能器的波型和分布,并确定了兰姆波的线性参数。最后,获得了三类非线性兰姆波的特征参数,用于损伤检测。结果表明,A0型兰姆波的线性超声参数可以应用于宏观表面裂纹的检测,RNC的频移、相对非线性系数(RNC)和波动系数对IID的检测高度敏感。因此,非线性S0兰姆波和线性A0兰姆波的组合可以分别用于IID和宏观表面裂纹检测。
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引用次数: 1
Image Processing with Deep Learning: Surface Defect Detection of Metal Gears through Deep Learning 深度学习的图像处理:通过深度学习检测金属齿轮的表面缺陷
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-02-01 DOI: 10.32548/2022.me-04230
Yavuz Selim Balcioglu, B. Sezen, M. S. Gok, Sezai Tunca
Intelligent production requires improved data analytics and better technological possibilities to improve system performance and decision making. With the widespread use of the machine learning process, a growing need has arisen for processing extensive production data, equipped with high volumes, high speed, and high diversity. At this point, deep learning provides advanced analysis tools for processing and analyzing extensive production data. The deep convolutional neural network (DCNN) displays state-of-the-art performance on many grounds, including metal manufacturing surface defect detection. However, there is still space for improving the defect detection performance over generic DCNN models. The proposed approach performed better than the associated methods in the particular area of surface crack detection. The defect zones of disjointed results are classified into their unique classes by a DCNN. The experimental outcomes prove that this method meets the durability and efficiency requirements for metallic object defect detection. In time, it can also be extended to other detection methods. At the same time, the study will increase the accuracy quality of the features that can make a difference in the deep learning method for the detection of surface defects.
智能生产需要改进的数据分析和更好的技术可能性来提高系统性能和决策。随着机器学习过程的广泛使用,人们越来越需要处理大量、高速和高多样性的生产数据。在这一点上,深度学习为处理和分析大量生产数据提供了先进的分析工具。深度卷积神经网络(DCNN)在许多方面表现出最先进的性能,包括金属制造表面缺陷检测。然而,与通用DCNN模型相比,缺陷检测性能仍有改进的空间。在表面裂纹检测的特定领域,所提出的方法比相关方法表现得更好。通过DCNN将不相交结果的缺陷区域划分为其唯一的类别。实验结果证明,该方法满足金属物体缺陷检测的耐久性和效率要求。随着时间的推移,它还可以扩展到其他检测方法。同时,该研究将提高特征的准确性和质量,这些特征可以在深度学习方法中对表面缺陷的检测产生影响。
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引用次数: 0
Mechanics of Neutron Radiation and Applications in the Field 中子辐射力学及其在野外的应用
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-02-01 DOI: 10.32548/2022.me-04265
Willow Ascenzo
This article is a companion piece for my first article published in the April 2020 issue of Materials Evaluation (https://doi.org/10.32548/2020.me-04136). While that article provided a broad overview of neutron radiography, this article delves deeper into the mechanics of neutron radiation and provides more examples of its applications in the field of nondestructive testing.
这篇文章是我发表在2020年4月号《材料评估》上的第一篇文章的配套文章(https://doi.org/10.32548/2020.me-04136)。虽然这篇文章对中子射线照相术进行了广泛的概述,但本文更深入地研究了中子辐射的力学,并提供了更多其在无损检测领域应用的例子。
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引用次数: 0
The Mysteries of the Shroud of Turin 都灵裹尸布之谜
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-02-01 DOI: 10.32548/2022.me-02022
R. Rucker
In 1931, a professional photographer named Giuseppe Enri pointed his camera at a piece of cloth called the Shroud of Turin. How was this image formed? When was it made? Who made it? Is this an image of a real person? Could this be an image of the man known as Jesus Christ? Could this be the authentic burial cloth of Jesus? These are just a few of the questions that arise. This article provides an overview of the Shroud, including its images, history, materials, and previous testing. It also includes the author’s hypothesis to explain the main mysteries of the Shroud, including image formation, carbon dating, and features of the blood on the Shroud. The purpose of this article is to encourage the development of a program for future testing of the Shroud. There are rumors the Shroud may go on exhibition in Turin, Italy, in 2025. To help obtain authorization for further scientific testing possibly following the exhibition in 2025, a comprehensive testing program should be developed for the Shroud to take advantage of advances in technology since the last extensive testing in 1978.
1931年,一位名叫朱塞佩·恩里的专业摄影师将相机对准了一块名为“都灵裹尸布”的布。这个图像是如何形成的?它是什么时候做的?是谁做的?这是真人的照片吗?这可能是一个被称为耶稣基督的人的形象吗?这会是耶稣的真迹吗?这些只是出现的几个问题。本文概述了裹尸布,包括其图像、历史、材料和以前的测试。它还包括作者解释裹尸布主要奥秘的假设,包括图像形成、碳年代测定和裹尸布上血液的特征。这篇文章的目的是鼓励为裹尸布的未来测试开发一个程序。有传言说裹尸布可能在2025年在意大利都灵展出。为了帮助获得可能在2025年展览后进行进一步科学测试的授权,应该为裹尸布制定一个全面的测试计划,以利用自1978年上次大规模测试以来的技术进步。
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引用次数: 2
NDE Outlook: Informatization of NDT and NDE 无损检测展望:无损检测和无损检测的信息化
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-01-01 DOI: 10.32548/2022.me-800122
Johannes Ludwig Vrana
Informatization is defined as the processby which information technologies,such as the World Wide Web and othercommunication technologies, havetransformed economic and social relationsto such an extent that cultural andeconomic barriers are minimized.What does this mean for nondestructivetesting and evaluation (NDT/E)? Inshort: informatization in NDT and NDEhas happened and will continue tohappen, independent of whether individualsor companies like it ornot. However, we can shapeit—together.
信息化被定义为信息技术,如万维网和其他通信技术,改变经济和社会关系,使文化和经济障碍最小化的过程。这对无损检测和评估(NDT/E)意味着什么?总之:无损检测和无损检测的信息化已经发生并将继续发生,无论个人或公司是否喜欢。然而,我们可以一起塑造它。
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引用次数: 0
Concrete Damage Identification based on Acoustic Emission and Wavelet Neural Network 基于声发射和小波神经网络的混凝土损伤识别
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-04232
Yan Wang, Lijun Chen, Nairan Wang, Jie Gu
In order to improve the accuracy of damage source identification in concrete based on acoustic emission testing (AE) and neural networks, and locating and repairing the damage in a practical roller compacted concrete (RCC) dam, a multilevel AE processing platform based on wavelet energy spectrum analysis, principal component analysis (PCA), and a neural network is proposed. Two data sets of 15 basic AE parameters and 23 AE parameters added on the basis of the 15 basic AE parameters were selected as the input vectors of a basic parameter neural network and a wavelet neural network, respectively. Taking the measured tensile data of an RCC prism sample as an example, the results show that compared with the basic parameter neural network, the wavelet neural network achieves a higher accuracy and faster damage source identification, with an average recognition rate of 8.2% and training speed of about 33%.
为了提高基于声发射和神经网络的混凝土损伤源识别精度,对实际碾压混凝土(RCC)大坝进行损伤定位和修复,提出了基于小波能谱分析、主成分分析和神经网络的多级声发射处理平台。选取15个基本声发射参数和在15个基本声发射参数基础上添加23个声发射参数的2个数据集分别作为基本参数神经网络和小波神经网络的输入向量。以碾压混凝土棱柱试件拉伸实测数据为例,结果表明,与基本参数神经网络相比,小波神经网络的损伤源识别精度更高,速度更快,平均识别率为8.2%,训练速度约为33%。
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引用次数: 1
Predicting the Delamination Mechanisms of Multidirectional Laminates Using the Energy Release Rate Obtained from AE Monitoring 利用声发射监测的能量释放率预测多向层压板的分层机理
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-04254
Ying-gang Liu, Jiang Peng, Wei Li, Chang-yuan Yang, Ping Sun, Xiaowei Yan
This study investigates delamination damage mechanisms during the double cantilever beam standard test using the strain energy release rate. The acoustic emission parameter is used to replace the original calculation method of measuring crack length to predict delamination. For this purpose, 24-layer glass/epoxy multidirectional specimens with different layups, and interface orientations of 0°, 30°, 45°, and 60°, were fabricated based on ASTM D5528 (2013). Acoustic emission testing (AE) is used to detect the damage mechanism of composite multidirectional laminates (combined with microscopic real-time observation), and it is verified that the strain energy release rate can be used as a criterion for predicting delamination damage in composite materials. By comparing the AE results with the delamination expansion images observed by microvisualization in real time, it is found that the acoustic emission parameters can predict the damage of laminates earlier. Based on the data inversion of the acoustic emission parameters of the strain energy release rate, it is found that the strain energy release rate of the specimens with different fiber interface orientations is consistent with the original calculated results.
本研究利用应变能释放率研究了双悬臂梁标准试验过程中的分层损伤机制。声发射参数被用来代替原来测量裂纹长度来预测分层的计算方法。为此,根据ASTM D5528(2013)制造了24层玻璃/环氧树脂多向试样,其具有不同的叠层,界面取向为0°、30°、45°和60°。声发射测试(AE)用于检测复合材料多向层压板的损伤机制(结合微观实时观察),并验证了应变能释放率可以作为预测复合材料分层损伤的标准。通过将声发射结果与微可视化实时观察到的分层膨胀图像进行比较,发现声发射参数可以更早地预测层压板的损伤。基于应变能释放率的声发射参数的数据反演,发现不同纤维界面取向试样的应变能释放速率与原始计算结果一致。
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引用次数: 0
Assessing Mottled Indications when Digitally Radiographing Austenitic Stainless Steel Welds 对奥氏体不锈钢焊缝进行数字射线照相时斑点迹象的评估
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-01-01 DOI: 10.32548/10.32548/2022.me-800122_2
Albert Wenzig
When radiographing an austenitic stainless steel weld with an appreciable weld deposit size, selecting a low radiographic kilovoltage (keV) can contribute to producing a radiographic indication that is not an imperfection. The contributors to this mottled condition are both radiographical and metallurgical. Electrons from low keV can diffract or absorb when penetrating through the dendritic grain structure of a weld. The increase in keV, or using gamma ray–equivalent isotopes, produces a marked change in electron output and penetration in material.
当对具有明显堆焊尺寸的奥氏体不锈钢焊缝进行射线照相时,选择低的射线照相千伏(keV)有助于产生并非缺陷的射线照相指示。造成这种斑点状状况的因素既有射线照相,也有冶金。来自低keV的电子在穿透焊缝的树枝状晶粒结构时可以衍射或吸收。keV的增加,或者使用伽马射线等效同位素,会在材料中产生电子输出和穿透的显著变化。
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引用次数: 0
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Materials Evaluation
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