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Adaptation of Cross-Axis Flexural Pivots for Specific Load-Deformation Regimes. 特定荷载-变形条件下跨轴弯曲轴的自适应。
IF 3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-11-01 Epub Date: 2025-08-04 DOI: 10.1115/1.4069217
Brandon T Peterson, Dean Chen, Jonathan B Hopkins, Tyler R Clites

Cross-axis flexural pivots (x-pivots) hold promise as frictionless bearings for applications that require moderate angular displacement under large uniaxial tensile loads. Stress analysis through three-dimensional finite element modeling provides a framework for designing x-pivots to withstand expected loads and deformations for a large number of cycles. This type of analysis is especially important in protecting the mechanism against nonlinear stress effects induced by combined bending and tensile loading, which can prove catastrophic in certain loading regimes. Building on our prior research, we focus in this article on new techniques for mitigating the two most impactful nonlinear stress effects: blade buckling and bowstringing. Specifically, we highlight the ways in which design modifications-to local geometry of the variable-thickness blades, geometry of the complete x-pivot mechanism, and the relationship between the x-pivot and the absolute global system-can be leveraged to tailor mechanism performance to the loads and deformations required of a given application. We use finite element analysis to evaluate the effects of these design modifications in the context of different planar and six degrees-of-freedom loading regimes. Our results demonstrate that informed design changes can significantly reduce peak stresses over a fixed loading sequence, which is an important step toward practical implementation of x-pivots in real-world systems.

跨轴弯曲轴(x轴)有望作为无摩擦轴承,在大单轴拉伸载荷下需要适度的角位移。通过三维有限元建模的应力分析为设计x轴提供了一个框架,以承受大量循环的预期载荷和变形。这种类型的分析在保护机制免受弯曲和拉伸组合加载引起的非线性应力效应方面尤其重要,这在某些加载状态下可能是灾难性的。基于我们之前的研究,我们在本文中重点研究了减轻两种最具影响的非线性应力效应的新技术:叶片屈曲和弓弦。具体来说,我们强调了设计修改的方式-可变厚度叶片的局部几何形状,完整的x枢轴机构的几何形状,以及x枢轴与绝对全局系统之间的关系-可以利用来定制机构性能以适应给定应用所需的负载和变形。我们使用有限元分析来评估这些设计修改在不同平面和六自由度加载制度下的影响。我们的研究结果表明,明智的设计变化可以显著降低固定加载序列上的峰值应力,这是在实际系统中实现x轴的重要一步。
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引用次数: 0
Metamorphic Flexure Bearings for Extended Range of Motion. 用于扩展运动范围的变形弯曲轴承。
IF 3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-10-01 Epub Date: 2025-04-09 DOI: 10.1115/1.4068296
Cameron R Taylor, Will Flanagan, Talmage H Jones, He Kai Lim, Jonathan B Hopkins, Tyler R Clites

Flexure bearings provide precise, low-maintenance operation but have a limited range of motion compared to conventional bearings. Here, we introduce a new class of bearing-the metamorphic flexure bearing-that not only retains the advantages of precision, low wear, and low hysteresis over its limited flexure-bearing range but also provides an extended range of motion as needed. This extended range of motion is achieved via a position-activated transition to a conventional sliding or rolling bearing. To demonstrate the operating principles of this new class of bearing, we describe, design, assemble, and test a linear-motion metamorphic flexure bearing using three categorically different transition mechanisms: a compression spring, a constant-force spring, and a pair of magnetic catches. This design paradigm has the potential to provide various benefits (e.g., reduced wear, reduced downtime, cost savings, and increased safety) in areas ranging from precision manufacturing to healthcare robotics to biomedical implants.

柔性轴承提供精确,低维护操作,但与传统轴承相比,运动范围有限。在这里,我们介绍了一类新的轴承-变形弯曲轴承-它不仅保留了精度,低磨损和低迟滞的优点,而且在有限的弯曲轴承范围内还提供了所需的扩展运动范围。这种扩展的运动范围是通过位置激活过渡到传统的滑动或滚动轴承来实现的。为了演示这种新型轴承的工作原理,我们描述、设计、组装和测试了一种线性运动变形弯曲轴承,使用了三种完全不同的过渡机构:压缩弹簧、恒力弹簧和一对磁性捕获器。这种设计范例在从精密制造到医疗机器人再到生物医学植入物等领域有可能提供各种好处(例如,减少磨损、减少停机时间、节省成本和提高安全性)。
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引用次数: 0
Joint Special Issue on Advances in Design and Manufacturing for Sustainability 可持续性设计与制造的进展》联合特刊
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-21 DOI: 10.1115/1.4064362
Mihaela Banu, Sara Behdad, Daniel Cooper, Karl R. Haapala, Chao Hu, Harrison Kim, Astrid Layton, Barbara S Linke, Jie Zhang
This special issue presents a collaborative initiative between the ASME Manufacturing Engineering Division (MED) and the Design Engineering Division (DED) to promote research in sustainability within the design and manufacturing communities. As the need grows for methodologies and tools capable of supporting sustainable systems, this compilation presents recent research trends exploring the integration of sustainability principles into and progression towards sustainability goals by the design and implementation of engineered systems.
本特刊是美国机械工程师学会制造工程分会 (MED) 和设计工程分会 (DED) 的合作项目,旨在促进设计和制造领域的可持续发展研究。随着对能够支持可持续发展系统的方法和工具的需求日益增长,本汇编介绍了最新的研究趋势,探讨如何将可持续发展原则融入工程系统的设计和实施中,并逐步实现可持续发展目标。
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引用次数: 0
Accounting for Machine Learning Prediction Errors in Design 在设计中考虑机器学习的预测误差
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-14 DOI: 10.1115/1.4064278
Xiaoping Du
Machine learning is gaining prominence in mechanical design, offering cost-effective surrogate models to replace computationally expensive models. Nevertheless, concerns persist regarding the accuracy of these models, especially when applied to safety-critical products. To address this challenge, this study investigates methods to account for model prediction errors by incorporating epistemic uncertainty within surrogate models while managing aleatory uncertainty in input variables. The paper clarifies key aspects of modeling coupled epistemic and aleatory uncertainty when using surrogate models derived from noise-free training data. Specifically, the study concentrates on quantifying the impacts of coupled uncertainty in mechanical design through the development of numerical methods based on the concept of the most probable point. This method is particularly relevant for mechanical component design, where failure prevention holds paramount importance, and the probability of failure is low. It is applicable to design problems characterized by probability distributions governing aleatory and epistemic uncertainties in model inputs and predictions. The proposed method is demonstrated using shaft and beam designs as two illustrative examples. The results demonstrate the method's effectiveness in quantifying and mitigating the influence of coupled uncertainty in the design process.
机器学习在机械设计领域的地位日益突出,它提供了具有成本效益的替代模型,以取代计算成本高昂的模型。然而,这些模型的准确性仍然令人担忧,尤其是在应用于安全关键型产品时。为了应对这一挑战,本研究探讨了通过将认识不确定性纳入代用模型,同时管理输入变量的不确定性来解释模型预测误差的方法。本文阐明了在使用从无噪声训练数据中得出的代用模型时,建立认识不确定性和可知不确定性耦合模型的关键方面。具体来说,研究集中于通过开发基于最可能点概念的数值方法,量化机械设计中耦合不确定性的影响。这种方法尤其适用于机械部件设计,因为在这种设计中,预防故障至关重要,而故障发生的概率很低。它适用于以概率分布为特征的设计问题,概率分布控制着模型输入和预测中的不确定性和认识不确定性。以轴和梁的设计为例,演示了所提出的方法。结果表明,该方法在量化和减轻设计过程中耦合不确定性的影响方面非常有效。
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引用次数: 0
Optimization of Tooth Profile Modification Amount and Manufacturing Tolerance Allocation for RV Reducer under Reliability Constraint 可靠性约束下 RV 减速器齿形修改量和制造公差分配的优化
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-14 DOI: 10.1115/1.4064277
Yutao Li, Yuewen Su, Shaohu Wang
RV reducer is mainly applied in high precision transmission. Its manufacturing errors strongly influence transmission accuracy. In order to select the optimal gear profile parameters and manufacturing accuracy to meet the transmission conditions in actual machining, a model of gear tooth contact analysis of involute and cycloid transmission considering tooth profile modification and manufacturing errors was established according to the principle of coordinate transformation and conjugate contact of gear. The sensitivity of different manufacturing errors to transmission errors was analyzed. At the same time, the optimization method of gear tooth profile modification parameters and manufacturing accuracy configuration under transmission reliability constraints was designed. The results showed that based on the optimization calculation of samples by DIRECT algorithm, it was possible to obtain a set of RV reducer modification parameters and manufacturing tolerance bands with the lowest manufacturing cost under the condition of transmission accuracy. The selected parameters had high reliability characteristics. Therefore, this method provides a theoretical optimization reference for manufacturing high reliability RV reducer.
RV 减速器主要应用于高精度传动。其制造误差对传动精度影响很大。为了在实际加工中选择满足传动条件的最佳齿廓参数和制造精度,根据齿轮的坐标变换和共轭接触原理,建立了考虑齿廓修正和制造误差的渐开线和摆线传动轮齿接触分析模型。分析了不同制造误差对传动误差的敏感性。同时,设计了在传动可靠性约束下的齿形修正参数和制造精度配置的优化方法。结果表明,基于 DIRECT 算法对样本的优化计算,可以获得一组在传动精度条件下制造成本最低的 RV 减速器齿形修正参数和制造公差带。所选参数具有高可靠性的特点。因此,该方法为制造高可靠性 RV 减速器提供了理论优化参考。
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引用次数: 0
Critical thinking assessment in engineering education: A Scopus-based literature review 工程教育中的批判性思维评估:基于 Scopus 的文献综述
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-14 DOI: 10.1115/1.4064275
Saurabh Deo, Katja Hölttä-Otto
Critical Thinking (CT) skills are highly valued by employers, leading to their integration into engineering education through various design- and problem-based approaches. Despite their recognized importance, the varying perceptions of CT present challenges in achieving a unified approach to its development and assessment. This paper reviews CT assessment in engineering education, particularly mapping Facione's CT skills with assessment approaches to discern how CT is evaluated. We conducted a systematic keyword search in the SCOPUS database and identified 462 articles from 2010 to March 2023. These were reviewed and distilled down to 80 articles included in this study. We find that CT has been recognized as an essential skill set, but there are no consistent definitions or means to assess it. Further, while CT is a multifaced skill, we find that very few assessment methods assess CT holistically. We identify three goals for CT assessment: 1) understand and recognize CT, 2) demonstrate CT, and 3) identify if CT has changed due to intervention. We discuss how different assessment approaches, including rubrics, surveys, standardized tests, and customized assessments, have been used and propose recommendations to support reaching a better understanding of CT assessment in engineering education. Further research is needed to understand better how these skills can be taught and assessed as part of engineering education to meet the needs of employers.
批判性思维(Critical Thinking,CT)技能受到雇主的高度重视,这促使他们通过各种基于设计和问题的方法将其纳入工程学教育。尽管批判性思维的重要性已得到公认,但对批判性思维的不同认识给统一的发展和评估方法带来了挑战。本文回顾了工程教育中的 CT 评估,特别是将 Facione 的 CT 技能与评估方法进行了映射,以了解如何对 CT 进行评估。我们在 SCOPUS 数据库中进行了系统的关键词搜索,发现了从 2010 年到 2023 年 3 月的 462 篇文章。我们对这些文章进行了审查,并筛选出 80 篇文章纳入本研究。我们发现,CT 已被公认为一项基本技能,但却没有一致的定义或评估方法。此外,虽然 CT 是一项多方面的技能,但我们发现很少有评估方法对 CT 进行全面评估。我们确定了 CT 评估的三个目标:1)理解并识别 CT,2)展示 CT,3)识别 CT 是否因干预而发生变化。我们讨论了如何使用不同的评估方法,包括评分标准、调查、标准化测试和定制评估,并提出了建议,以支持更好地理解工程教育中的 CT 评估。为了更好地理解如何在工程教育中教授和评估这些技能,以满足雇主的需求,还需要开展进一步的研究。
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引用次数: 0
Thinking Beyond the Default User: The Impact of Gender, Stereotypes, and Modality on Interpretation of User Needs 超越默认用户的思维:性别、陈规定型观念和模式对解读用户需求的影响
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-12 DOI: 10.1115/1.4064263
Anastasia M. K. Schauer, Hunter Schaufel, Margaret Nunn, Noah Kohls, Katherine Fu
Throughout the mechanical design process, designers, the majority of whom are men, often fail to consider the needs of women, resulting in consequences ranging from inconvenience to increased risk of serious injury or death. Although these biases are well-studied in other fields of research, the mechanical design field lacks formal investigation into this phenomenon. In this study, engineering students (n = 300) took a survey in which they read a Persona describing a student makerspace employee and a Walkthrough describing their interaction with the makerspace while completing a project. During the Walkthrough, the user encountered various obstacles, or Pain Points. Participants were asked to recall and evaluate the Pain Points that the user encountered, then evaluated their perceptions of the makerspace and user. The independent variables under investigation were the gender of the user Persona (woman, gender-neutral, or man), Walkthrough room case (crafting or woodworking makerspace), and modality of the Persona and Walkthrough (text- /audio-based). Results showed that participants from the Text-based modality were better able to recall Pain Points compared to participants from the Audio-based modality, although the Pain Points were assessed as more severe when they impacted women users. In addition to finding that the gender of a user impacted the way a task environment was perceived, results confirmed the presence of androcentrism, or “default man” assumptions, in the way designers view end users of unknown gender. Promisingly, providing user Persona information in an audio modality eliminated this bias compared to text-based modalities.
在整个机械设计过程中,大多数为男性的设计师往往没有考虑到女性的需求,从而导致从不便到增加严重受伤或死亡风险等后果。尽管这些偏见在其他研究领域得到了充分研究,但机械设计领域却缺乏对这一现象的正式调查。在这项研究中,工程专业的学生(n = 300)参加了一项调查,他们在调查中阅读了一份描述学生创客空间员工的 "角色 "和一份描述他们在完成一个项目时与创客空间互动的 "演练"。在演练过程中,用户遇到了各种障碍或痛点。参与者被要求回忆并评估用户遇到的痛点,然后评估他们对创客空间和用户的看法。调查的自变量包括用户角色的性别(女性、中性或男性)、"演练 "房间的情况(手工或木工创客空间)以及角色和 "演练 "的模式(基于文本/音频)。结果显示,与音频模式的参与者相比,文字模式的参与者能更好地回忆起 "痛点",尽管 "痛点 "对女性用户的影响更严重。除了发现用户的性别会影响任务环境的感知方式外,研究结果还证实了设计者在看待未知性别的终端用户时存在男性中心主义或 "默认男性 "假设。令人欣慰的是,与基于文本的模式相比,通过音频模式提供用户角色信息消除了这种偏见。
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引用次数: 0
Variation Analysis Method Based on Product Feature Information Network 基于产品特征信息网络的差异分析方法
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.1115/1.4064238
Liang Chen, Naikun Wei, Yu Zheng, Juntong Xi
Dimensional and geometric variations are significant factors of products at the manufacturing stage. Because of these variations, the physical appearance or functionality of the final product may deviate from expectations. As of the present, research on variation analysis has been conducted at the feature level. To model the information and analyze the variation transfers of products, a graphical model is constructed by using the product feature and information. Through analysis of the relationship between the product and network model, a modeling process for the feature information network is proposed. Nodes, lines, and constraints in the network are defined in detail, and the dimension unit is defined to represent the dimension information within a part. Variations caused by connections between parts are divided into two categories of influence. Combining the dimension unit and the influence between parts, a variation analysis process is devised based on the proposed network model. To verify the effectiveness and feasibility of the proposed method, a case study is performed based on the grand assembly of a hull block. The result shows that the product can be modelled and the variation can be analyzed by the proposed network model.
尺寸和几何变化是产品制造阶段的重要因素。由于这些变化,最终产品的物理外观或功能可能会偏离预期。目前,变异分析的研究主要集中在特征层面。为了对信息进行建模,分析产品的变化传递,利用产品特征和信息构建了图形化模型。通过分析产品与网络模型之间的关系,提出了一种特征信息网络的建模过程。详细定义了网络中的节点、线和约束,并定义了尺寸单位来表示零件内部的尺寸信息。由部件之间的连接引起的变化分为两类影响。结合尺寸单元和零件之间的影响,设计了基于该网络模型的变异分析流程。为了验证所提方法的有效性和可行性,以船体块体大装配为例进行了研究。结果表明,所提出的网络模型可以对产品进行建模,并可以对其变化进行分析。
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引用次数: 0
A multi-fidelity Bayesian optimization approach for constrained multi-objective optimization problems 针对受限多目标优化问题的多保真贝叶斯优化方法
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.1115/1.4064244
Quan Lin, Jiexiang Hu, Qi Zhou, Leshi Shu, Anfu Zhang
In this paper, a multi-fidelity Bayesian optimization approach is presented to tackle computationally expensive constrained multi-objective optimization problems (MOPs). The proposed approach consists of a three-stage optimization framework designed to search for promising candidate points. In the first stage, an acquisition function is proposed to identify a feasible solution if none are available in the current set of sampling points. Subsequently, a new multi-fidelity weighted expected hypervolume improvement function is developed to find better solutions. In the third stage, a constrained weighted lower confidence bound acquisition function is presented to enhance the constraint predictions and refine the solutions near the constraint boundary. Additionally, a filter strategy is suggested to determine whether constraint updating is necessary, aiming to save computational resources and improve optimization efficiency. Moreover, to expedite the optimization process, a parallel optimization approach is further developed based on the suggested three-stage optimization framework. To achieve this, a multi-fidelity influence function is introduced, allowing the proposed approach to determine a desired number of candidate points within a single iteration. Lastly, the proposed approach is demonstrated through six numerical benchmark examples, which verifies its significant advantages in addressing expensive constrained MOPs. Besides, the proposed approach is applied to the multi-objective optimization of a metamaterial vibration isolator, resulting in the attainment of satisfactory solutions.
本文提出了一种多保真度贝叶斯优化方法来解决计算量大的约束多目标优化问题。该方法由一个三阶段优化框架组成,旨在搜索有希望的候选点。在第一阶段,提出一个采集函数,在当前采样点集合中没有可用的情况下识别一个可行的解决方案。在此基础上,提出了一种新的多保真度加权期望超体积改进函数来寻找更好的解。第三阶段,提出约束加权下置信度采集函数,增强约束预测并细化约束边界附近的解。此外,提出了一种过滤策略来确定是否需要进行约束更新,以节省计算资源,提高优化效率。此外,为了加快优化过程,在建议的三阶段优化框架的基础上,进一步开发了并行优化方法。为了实现这一点,引入了一个多保真度影响函数,允许所提出的方法在一次迭代中确定所需的候选点数量。最后,通过6个数值基准算例对该方法进行了验证,验证了该方法在求解昂贵约束MOPs方面的显著优势。将该方法应用于某超材料隔振器的多目标优化问题,得到了满意的结果。
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引用次数: 0
A design framework for semi-active structural controlled adjustable constant force mechanisms 半主动结构控制可调恒力机构的设计框架
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.1115/1.4064248
T. Rehman, Jing Li, Zeeshan Qaiser, Shane Johnson
Semi-active adjustable constant force mechanisms (ACFMs) are an emerging alternative in applications where energy-efficient control of constant force environments is required. However, there is a lack of design strategies in the literature for semi-active ACFMs. This study addresses this gap by presenting a design strategy for ACFMs that semi-actively tunes the constant force by structural control. A design framework is presented which consists of an optimization of a high slenderness large stroke CFM followed by a parametric study on adjusting constant force through slenderness reduction by repositioning the boundary condition location. The design framework was able to change constant force ranging from 2-4 times with a stroke of 11-26% of the mechanism footprint respectively. A selected design with a larger force magnitude was fabricated and experimentally tested, demonstrating a change in constant force of 2.01 times which is comparable to that of active control designs and improved compactness, i.e., stroke of 11% of the footprint of the mechanism. In conclusion, the proposed ACFM design framework maximizes the initial CFM stroke and achieves constant force tuning by changing beam slenderness, resulting in compact and efficient ACFM designs.
半主动可调恒力机构(ACFMs)是一种新兴的替代方案,用于需要恒力环境节能控制的应用。然而,文献中缺乏半主动acfm的设计策略。本研究通过提出一种通过结构控制半主动调节恒力的acfm设计策略来解决这一差距。提出了一种高长细比大行程CFM的优化设计框架,并通过重新定位边界条件位置来减小长细比以调整恒力的参数化研究。设计框架能够改变2-4倍的恒定力,行程分别为机构足迹的11-26%。制作并实验测试了一种具有较大力值的选定设计,表明恒力变化为主动控制设计的2.01倍,与主动控制设计相当,并且改进了紧凑性,即冲程占机构占地面积的11%。综上所述,所提出的ACFM设计框架最大化了初始CFM行程,并通过改变梁长细度实现了恒定的力调谐,从而实现了紧凑高效的ACFM设计。
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引用次数: 0
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Journal of Mechanical Design
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