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Development and dynamic state estimation for robotic knee-ankle orthosis with Shape memory alloy actuators 形状记忆合金机器人膝关节矫形器的研制与动态估计
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-20 DOI: 10.1115/1.4063565
Zhi Sun, Yuan Li, Bin Zi, Bing Chen
Abstract The development of rehabilitation robots has long been an issue of increasing interest in a wide range of fields. An important aspect of the ongoing research field is applying flexible components to rehabilitation equipment to enhance human−machine interaction. Another major challenge is to accurately estimate the individual’s intention to achieve safe operation and efficient training. In this article, a robotic knee−ankle orthosis (KAO) with shape memory alloy (SMA) actuators is developed, and the estimation method is proposed to determine the joint torque. First, based on the analysis of human lower limb structure and walking patterns, the mechanical design of the KAO that can achieve various rehabilitation training modes is detailed. Next, the dynamic model of the hybrid-driven KAO is established using the thermodynamic constitutive equation and Lagrange formalism. In addition, the joint torque estimation is realized by the nonlinear Kalman filter method. Finally, the prototype and human subject experiments are conducted, and the experimental results demonstrate that the KAO can assist lower limb movements. In the three experimental scenarios, reductions of 59.1%, 16.5%, and 73% of the torque estimation error during the knee joint movement are observed, respectively.
长期以来,康复机器人的发展一直受到广泛领域的关注。目前研究领域的一个重要方面是将柔性部件应用于康复设备以增强人机交互。另一个主要挑战是准确估计个人的意图,以实现安全操作和有效的培训。研制了一种带有形状记忆合金(SMA)作动器的机器人膝踝矫形器(KAO),并提出了确定关节力矩的估计方法。首先,在分析人体下肢结构和行走方式的基础上,对能够实现多种康复训练模式的花王进行了详细的机械设计。其次,利用热力学本构方程和拉格朗日形式建立了混合驱动KAO的动力学模型。此外,采用非线性卡尔曼滤波方法实现了关节力矩的估计。最后,进行了原型机和人体实验,实验结果表明,KAO能够辅助下肢运动。在三种实验场景下,膝关节运动时的扭矩估计误差分别降低了59.1%、16.5%和73%。
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引用次数: 0
Creation and Assessment of a Novel Design Evaluation Tool for Additive Manufacturing 一种新型增材制造设计评估工具的创建与评估
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-20 DOI: 10.1115/1.4063566
Alexander Cayley, Jayant Mathur, Nicholas Meisel
Abstract Additive manufacturing (AM) is a rapidly growing technology within the industry and education sectors. Despite this, there lacks a comprehensive tool to guide AM novices in evaluating the suitability of a given design for fabrication by the range of AM processes. Existing design for additive manufacturing (DfAM) evaluation tools tend to focus on only certain key process-dependent DfAM considerations. By contrast, the purpose of this research is to propose a tool that guides a user to comprehensively evaluate their chosen design and educates the user on an appropriate DfAM strategy. The tool incorporates both opportunistic and restrictive elements, integrates the seven major AM processes, outputs an evaluative score, and recommends processes and improvements for the input design. This paper presents a thorough framework for this evaluation tool and details the inclusion of features such as dual-DfAM consideration, process recommendations, and a weighting system for restrictive DfAM. The result is a detailed recommendation output that helps users to determine not only “Can you print your design?” but also “Should you print your design?” by combining several key research studies to build a comprehensive user design tool. This research also demonstrates the potential of the framework through a series of user-based studies, in which the opportunistic side of the tool was found to have significantly improved novice designers’ ability to evaluate designs. The preliminary framework presented in this paper establishes a foundation for future studies to refine the tool’s accuracy using more data and expert analysis.
增材制造(AM)在工业和教育领域是一项快速发展的技术。尽管如此,缺乏一个全面的工具来指导增材制造新手通过增材制造工艺范围评估给定设计的适用性。现有的增材制造(DfAM)设计评估工具往往只关注某些关键的过程相关的DfAM考虑因素。相比之下,本研究的目的是提出一种工具,指导用户全面评估他们选择的设计,并教育用户适当的DfAM策略。该工具结合了机会性和限制性因素,集成了七个主要的增材制造过程,输出一个评估分数,并为输入设计推荐过程和改进。本文提出了该评估工具的全面框架,并详细介绍了包括双重DfAM考虑,过程建议和限制性DfAM加权系统等功能。结果是一个详细的推荐输出,帮助用户确定不仅仅是“你可以打印你的设计吗?”,还有“你应该把你的设计打印出来吗?”,通过结合几个关键的研究来构建一个全面的用户设计工具。本研究还通过一系列基于用户的研究证明了该框架的潜力,其中发现该工具的机会主义方面显着提高了新手设计师评估设计的能力。本文提出的初步框架为未来的研究奠定了基础,以利用更多的数据和专家分析来完善工具的准确性。
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引用次数: 1
Effects of Product Personalization - Considering Personalizability in the Product Architecture of Modular Product Families 产品个性化的影响——考虑模块化产品族产品架构中的个性化
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-18 DOI: 10.1115/1.4063825
Juliane Vogt, Lea-Nadine Woeller, Dieter Krause
Abstract The modularity of a product architecture can be measured by the characteristics of commonality and combinability. Positive and negative effects of a more communal or more combinable structure are summarized and visualized life phase by life phase in an impact model, in order to support companies in implementing a modular product architecture and to guide them in defining the modularization target. However, due to the megatrend of personalization, the solution space of a modular product architecture needs to be extended to include personalizable modules. What remains unclear is how personalization impacts the different life phases. Therefore, this article derives an impact model considering product personalization/ product individualization. First, the modularity property of personalizability is derived, in order to then specifically investigate the effects occurring in the different life phases. Therefore, a literature review is conducted. New effects are found and the existing effects of commonality and combinability are examined for their validity for personalizability. The findings are then combined with the known effects of commonality and combinability to create a holistic impact model of modular product families. This new model takes personalizable modules into account and can support companies in defining the goals and focus of a modularization project.
摘要产品体系结构的模块化可以通过通用性和可组合性的特征来衡量。在影响模型中,对更公共或更可组合的结构的正面和负面影响进行总结,并在生命阶段逐个可视化,以支持公司实现模块化产品体系结构,并指导他们定义模块化目标。然而,由于个性化的大趋势,模块化产品体系结构的解决方案空间需要扩展,以包含可个性化的模块。目前尚不清楚的是,个性化如何影响不同的人生阶段。因此,本文推导了一个考虑产品个性化/产品个性化的影响模型。首先,我们推导了个性化的模块化特性,然后具体研究了在不同生命阶段发生的影响。因此,进行文献综述。发现了新的效应,并检验了已有的共性效应和组合效应对个性化的有效性。然后将研究结果与已知的通用性和可组合性的影响相结合,以创建模块化产品族的整体影响模型。这个新模型考虑了可个性化的模块,可以支持公司定义模块化项目的目标和重点。
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引用次数: 0
Designing Mixed-Category Stochastic Microstructures by Deep Generative Model-based and Curvature Functional-based Methods 基于深度生成模型和曲率泛函方法的混合类别随机微观结构设计
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-17 DOI: 10.1115/1.4063824
Leidong Xu, Kiarash Naghavi Khanghah, Hongyi Xu
Abstract Bridging the gaps among various categories of stochastic microstructures remains a challenge in the design representation of microstructural materials. Each microstructure category requires certain unique mathematical and statistical methods to define the design space (design representation). The design representation methods are usually incompatible between two different categories of stochastic microstructures. The common practice of pre-selecting the microstructure category and the associated design representation method before conducting rigorous computational design restricts the design freedom and hinders the discovery of innovative microstructure designs. To overcome this issue, this paper proposes and compares two novel methods, the deep generative modeling-based method and the curvature functional-based method, to understand their pros and cons in designing mixed-category stochastic microstructures for desired properties. For the deep generative modeling-based method, the Variational Autoencoder is employed to generate an unstructured latent space as the design space. For the curvature functional-based method, the microstructure geometry is represented by curvature functionals, of which the functional parameters are employed as the microstructure design variables. Regressors of the microstructure design variables-property relationship are trained for microstructure design optimization. A comparative study is conducted to understand the relative merits of these two methods in terms of computational cost, continuous transition, design scalability, design diversity, dimensionality of the design space, interpretability of the statistical equivalency, and design performance.
摘要在微结构材料的设计表征中,如何弥合不同类别随机微结构之间的差距仍然是一个挑战。每个微观结构类别都需要某种独特的数学和统计方法来定义设计空间(设计表示)。两种不同类型的随机微结构的设计表示方法通常是不兼容的。在进行严格的计算设计之前预先选择微观结构类别和相关的设计表示方法的惯例限制了设计自由度,阻碍了创新微观结构设计的发现。为了克服这一问题,本文提出并比较了两种新颖的方法,即基于深度生成建模的方法和基于曲率泛函的方法,以了解它们在设计混合类别随机微观结构时的优缺点。基于深度生成建模的方法采用变分自编码器生成非结构化潜在空间作为设计空间。在基于曲率泛函的方法中,微观结构的几何形状由曲率泛函表示,其功能参数作为微观结构的设计变量。对微结构设计变量-性能关系的回归量进行训练,进行微结构设计优化。通过比较研究,了解这两种方法在计算成本、连续转换、设计可扩展性、设计多样性、设计空间维度、统计等效性的可解释性和设计性能方面的相对优势。
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引用次数: 0
BIGNet: A Deep Learning Architecture for Brand Recognition with Geometry-based Explainability BIGNet:基于几何可解释性的品牌识别深度学习架构
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-12 DOI: 10.1115/1.4063760
Yu-hsuan Chen, Levent Burak Kara, Jonathan Cagan
Abstract Incorporating style-related objectives into shape design has been centrally important to maximize product appeal. However, algorithmic style capture and reuse have not fully benefited from automated data-driven methodologies due to the challenging nature of design describability. This paper proposes an AI-driven method to fully automate the discovery of brand-related features. First, to tackle the scarcity of vectorized product images, this research proposes two data acquisition workflows: parametric modeling from small curve-based datasets, and vectorization from large pixel-based datasets. Secondly, this study constructs BIGNet, a two-tier Brand Identification Graph Neural Network to learn from both scalar vector graphics' curve-level and chunk-level parameters. In the first case study, BIGNet not only classifies phone brands but also captures brand-related features across multiple scales, such as lens' location, as confirmed by AI evaluation. In the second study, this paper showcases the generalizability of BIGNet learning from a vectorized car image dataset and validates the consistency and robustness of its predictions given four scenarios. The results match the difference commonly observed in luxury vs. economy brands in the automobile market. Finally, this paper also visualizes the activation maps generated from a convolutional neural network and shows BIGNet's advantage of being a more explainable style-capturing agent.
将与风格相关的目标纳入形状设计对于最大限度地提高产品吸引力至关重要。然而,由于设计可描述性的挑战性,算法风格的捕获和重用并没有完全受益于自动化数据驱动的方法。本文提出了一种人工智能驱动的方法来完全自动化品牌相关特征的发现。首先,为了解决向量化产品图像的稀缺性问题,本研究提出了两种数据采集流程:基于小曲线的数据集的参数化建模和基于大像素的数据集的向量化。其次,构建双层品牌识别图神经网络BIGNet,同时学习标量矢量图的曲线级和块级参数。在第一个案例研究中,BIGNet不仅对手机品牌进行分类,而且还捕获了多个尺度上与品牌相关的特征,比如镜头的位置,这一点得到了人工智能评估的证实。在第二项研究中,本文展示了BIGNet从矢量化汽车图像数据集学习的泛化性,并在给定的四种场景中验证了其预测的一致性和鲁棒性。结果与汽车市场上豪华品牌与经济型品牌的普遍差异相符。最后,本文还可视化了由卷积神经网络生成的激活图,并展示了BIGNet作为一个更可解释的风格捕获代理的优势。
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引用次数: 0
Bistable Stopper Design and Force Prediction for Precision and Power Grasps of Soft Robotic Fingers for Industrial Manipulation 工业操作中柔性机器人手指抓握精度与动力的双稳态止动器设计与力预测
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-12 DOI: 10.1115/1.4063763
Xiaowei Shan, Lionel Birglen
Abstract This paper aims at presenting a detailed and practical comparison between three designs of robotic soft fingers for industrial grippers. While the soft finger based on the Fin Ray Effect (FRE) has been proposed for quite some time, few works in the literature have studied its reliance on the presence of the crossbeams or its precision grasp performance compared to its power grasp. Aiming at addressing these gaps, two novel designs are proposed and compared to the classic FRE fingers in this paper. First, the three designs are presented and one of the fingers, PacomeFlex, embeds changeable grasping modes by relying on two sets of kinematic structures of a single bistable stopper design. Then, finite element analyses are conducted to simulate their power and precision grasps followed by the estimation of the overall grasp forces they produce. These finite element analyses will then be used to train neural networks capable of predicting the grasp forces produced by the fingers. Finally, the grasp strength and the pullout resistance of the fingers are experimentally measured and experimental results are shown to be in good accordance with the FEA and neural network models. As will also be shown, the PacomeFlex finger introduced in this work provides a noticeably higher performance level than Festo's commercial product with respect to typical metrics in soft grasping.
摘要:本文旨在对工业夹持器的三种机器人软手指设计进行详细和实用的比较。虽然基于鳍射线效应(FRE)的软手指已经提出了相当长的一段时间,但文献中很少有作品研究其对横梁存在的依赖或其精度抓取性能与力量抓取相比。针对这些缺陷,本文提出了两种新颖的设计,并与经典的FRE手指进行了比较。首先,介绍了三种设计,其中一种手指PacomeFlex依靠单一双稳塞设计的两组运动结构嵌入了可变抓取模式。然后,进行有限元分析,模拟其抓握力和抓握精度,并估计其产生的整体抓握力。然后,这些有限元素分析将用于训练能够预测手指产生的抓握力的神经网络。最后对手指的抓握强度和拉出阻力进行了实验测量,实验结果与有限元分析和神经网络模型吻合较好。正如我们将展示的,在这项工作中介绍的PacomeFlex手指在软抓取方面的典型指标比Festo的商业产品提供了明显更高的性能水平。
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引用次数: 0
Analysis of Collaborative Assembly in Multi-User Computer-Aided Design 多用户计算机辅助设计中的协同装配分析
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-12 DOI: 10.1115/1.4063759
Kathy Cheng, Alison Olechowski
Abstract Cloud-based multi-user computer-aided design (MUCAD) tools have the potential to revolutionize design team collaboration. Previous research focusing on parametric part modeling suggests that teams collaborating through MUCAD are more efficient at producing a CAD model than individual designers. While these studies are enlightening, there is a significant gap in understanding the impact of MUCAD on assembly modeling, despite its crucial role in the design process. Part and assembly models are both defined by parametric relationships, but assembly models lack hierarchical feature dependency; we propose that by modularizing tasks and executing them in parallel, teams can optimize the assembly process in ways not possible with part modelling. Our study aims to examine and compare CAD assembly performance between individuals and virtual collaborative teams using the same cloud MUCAD platform. Through analyzing team communication, workflow, task allocation, and collaboration challenges of teams comprising 1-4 members, we identify factors that contribute to or hinder the success of multi-user CAD teams. Our results show that teams can complete an assembly in less calendar time than a single user, but single users are more efficient on a per-person basis, due to communication and coordination overheads. Notably, pairs exhibit an assembly bonus effect. These findings provide initial insights into the realm of collaborative CAD assembly work, highlighting the potential of MUCAD to enhance the capabilities of modern product design teams.
基于云的多用户计算机辅助设计(MUCAD)工具有可能彻底改变设计团队的协作。先前对参数化零件建模的研究表明,通过MUCAD合作的团队在生产CAD模型时比单个设计师更有效。虽然这些研究具有启发性,但在理解MUCAD对装配建模的影响方面存在重大差距,尽管它在设计过程中起着至关重要的作用。零件模型和装配模型都是由参数关系定义的,但装配模型缺乏层次特征依赖;我们建议通过模块化任务并并行执行它们,团队可以以零件建模无法实现的方式优化装配过程。我们的研究旨在检查和比较使用相同云MUCAD平台的个人和虚拟协作团队之间的CAD装配性能。通过分析由1-4名成员组成的团队的团队沟通、工作流程、任务分配和协作挑战,我们确定了有助于或阻碍多用户CAD团队成功的因素。我们的结果表明,团队可以在比单个用户更少的日历时间内完成组装,但是由于通信和协调开销,单个用户在每个人的基础上更有效。值得注意的是,成对表现出装配奖励效应。这些发现为协作CAD装配工作领域提供了初步见解,突出了MUCAD增强现代产品设计团队能力的潜力。
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引用次数: 0
Integrated Sustainable Product Design with Warranty and End-of-use Considerations 综合可持续产品设计与保证和使用结束的考虑
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-12 DOI: 10.1115/1.4063762
Xinyang Liu, Pingfeng Wang
Abstract The concept of integrated sustainable product design has recently emerged, aiming to incorporate downstream lifecycle performance into the initial product design to enhance sustainability. Various sustainable product design tools based on life-cycle assessment or quality function deployment have been established while the impact of reliability on circular practices has received limited attention. Recognizing the critical role of product reliability in post-design performance, this paper develops a product design optimization model that considers the warranty performance and the effect of end-of-use options. The model takes into account the effect of uncertain operating conditions on product reliability. Two optimization goals including the minimization of expected unit lifecycle cost and environmental impact are achieved by the model. To demonstrate the benefits of the integrated approach, the model is applied to an electric motor design problem. The results highlight that integrating end-of-use options in the early design phase leads to adjustments in component selection and reliability design. Moreover, the circular utilization of used products enables cost savings throughout the product's lifecycle and contributes to environmental impact reduction. Lastly, the study analyzes the effects of operating conditions, warranty policies, and take-back prices for used products on design decisions, providing valuable insights for product designers.
集成可持续产品设计的概念最近出现,旨在将下游生命周期性能纳入初始产品设计以增强可持续性。各种基于生命周期评估或质量功能部署的可持续产品设计工具已经建立,而可靠性对循环实践的影响却受到有限的关注。认识到产品可靠性在设计后性能中的关键作用,本文建立了一个考虑保修性能和使用终止选项影响的产品设计优化模型。该模型考虑了不确定工况对产品可靠性的影响。该模型实现了期望单位生命周期成本最小化和环境影响最小化两个优化目标。为了证明集成方法的好处,将该模型应用于电机设计问题。结果强调,在早期设计阶段集成使用终止选项会导致组件选择和可靠性设计的调整。此外,二手产品的循环利用可以在产品的整个生命周期中节省成本,并有助于减少对环境的影响。最后,研究分析了使用条件、保修政策和回收价格对设计决策的影响,为产品设计师提供了有价值的见解。
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引用次数: 0
A multi-fidelity integration method for reliability analysis of industrial robots 工业机器人可靠性分析的多保真度集成方法
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-11 DOI: 10.1115/1.4063404
Jinhui Wu, Pengpeng Tian, Shunyu Wang, yourui Tao
Abstract A multi-fidelity integration method is proposed to analyze the reliability of multiple performance indicators (MPI) for industrial robots. In order to high-fidelity mapping the performance of industrial robots, a unified multi-domain model (UMDM) is first established. The contribution-degree analysis is then used to classify the input random variables into interacting and non-interacting ones. Thus, the high-dimensional integration of reliability analysis is separated into a low-dimensional integration and multiple one-dimensional integrations in an additive form. Here, the low-dimensional integration consisting of the interacting variables is calculated using the high-precision mixed-degree cubature formula (MDCF), and the computational results are treated as high-fidelity data. The one-dimensional integration consisting of non-interacting variables is then computed by the highly efficient five-point Gaussian Hermite quadrature (FGHQ), and the computational results are named low-fidelity data. A multi-fidelity integration method is constructed by fusing the high-fidelity data and the low-fidelity data to obtain the statistical moments of the MPI. Subsequently, the probability density function and the failure probability of the MPI are estimated using the saddlepoint approximation method. Finally, some representative methods are performed to verify the superiority of the proposed method.
提出了一种多保真度集成方法,用于工业机器人多性能指标(MPI)可靠性分析。为了高保真地映射工业机器人的性能,首先建立了统一的多域模型(UMDM)。然后使用贡献度分析将输入随机变量分为相互作用和非相互作用。因此,将可靠性分析的高维积分分解为一个低维积分和多个加性的一维积分。采用高精度混合度培养公式(MDCF)计算相互作用变量组成的低维积分,并将计算结果作为高保真数据处理。由非相互作用变量组成的一维积分由高效五点高斯埃尔米特正交(FGHQ)计算,计算结果称为低保真数据。通过融合高保真度数据和低保真度数据,构造了一种多保真度积分方法,得到MPI的统计矩。然后,利用鞍点近似法估计了MPI的概率密度函数和失效概率。最后,通过一些有代表性的方法验证了所提方法的优越性。
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引用次数: 1
Fifty-Five Prompt Questions for Identifying Social Impacts of Engineered Products 识别工程产品的社会影响的55个提示问题
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-09 DOI: 10.1115/1.4063453
Christopher Mattson, Thomas Geilman, Joshua Cook-Wright, Christopher Mabey, Eric Dahlin, John Salmon
Abstract This article introduces 55 prompt questions that can be used by design teams to consider the social impacts of the engineered products they develop. These 55 questions were developed by a team of engineers and social scientists to help design teams consider the wide range of social impacts that can result from their design decisions. After their development, these 55 questions were tested in a controlled experiment involving 12 design teams. Given a 1-h period of time, 6 control teams were asked to identify many social impacts within each of the 11 social impact categories identified by Rainock et al. (2018, The Social Impacts of Products: A Review, Impact Assess. Project Appraisal, 36, pp. 230241), while 6 treatment groups were asked to do the same while using the 55 questions as prompts to the ideation session. Considering all 1079 social impacts identified by the teams combined and using 99% confidence intervals, the analysis of the data shows that the 55 questions cause teams to more evenly identify high-quality, high-variety, high-novelty impacts across all 11 social impact categories during an ideation session, as opposed to focusing too heavily on a subset of impact categories. The questions (treatment) do this without reducing the quantity, quality, or novelty of impacts identified, compared to the control group. In addition, using a 90% confidence interval, the 55 questions cause teams to more evenly identify impacts when low quality, low variety, and low novelty are not filtered out. As a point of interest, the case where low quality and low variety impacts are removed – but low novelty impacts are not – the treatment draws the same conclusion but with only 85% confidence.
本文介绍了55个提示问题,设计团队可以使用这些问题来考虑他们开发的工程产品的社会影响。这55个问题是由一个工程师和社会科学家团队开发的,以帮助设计团队考虑他们的设计决策可能产生的广泛的社会影响。在设计完成后,这55个问题在12个设计团队的对照实验中进行了测试。给定1小时的时间,6个对照组被要求确定Rainock等人确定的11个社会影响类别中的每个类别中的许多社会影响。(2018,产品的社会影响:回顾,影响评估。)项目评估,36,pp. 230241),而6个实验组被要求做同样的事情,同时使用55个问题作为构思环节的提示。考虑到团队确定的所有1079个社会影响,并使用99%的置信区间,对数据的分析表明,55个问题使团队在构思会议期间更均匀地确定所有11个社会影响类别中的高质量,高多样性,高新颖性影响,而不是过于关注影响类别的子集。与对照组相比,问题(治疗)做到了这一点,而没有减少所确定影响的数量、质量或新颖性。此外,使用90%的置信区间,55个问题使团队在低质量、低多样性和低新颖性没有被过滤掉的情况下更均匀地识别影响。作为一个有趣的点,在低质量和低品种影响被移除的情况下——但低新颖性影响没有被移除——处理方法得出了相同的结论,但只有85%的置信度。
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引用次数: 0
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Journal of Mechanical Design
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