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Flexure hinge design and optimization for compact anthropomorphic grippers made via metal additive manufacturing 金属增材制造紧凑型拟人夹具柔性铰链设计与优化
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-07 DOI: 10.1115/1.4063362
M. Tschiersky, Jan De Jong, Dannis Brouwer
Flexure-based grippers offer an attractive alternative to conventional grippers used in robotics and automation. However, most existing designs appear to suffer from insufficient range of motion, loadability and support stiffness. This paper presents an approach to obtain well-performing flexure hinges for compact anthropomorphic grippers made via metal additive manufacturing. We propose a flexure hinge architecture that achieves a high range of motion despite the challenging combination of a small design space, high Young's modulus and limited minimum feature size. Furthermore, we present an optimization procedure to generate suitable tendon-driven designs with high loadability. Using this framework, a flexure hinge with an outer diameter of 21.5 mm and range of motion of ±30 deg is synthesized. For the range of 0 to 30 deg simulations show a lateral loadability of 52.5 to 18.6 N and lateral support stiffness of 12309 to 11130 N/m, determined at a gripper interface located 41.2 mm from the hinge pivot axis. Experiments confirm a loadability of at least 15.4 N and determined a stiffness of 8982 to 9727 N/m for same conditions. The results show that the flexure hinge architecture has large potential for a wide range of applications, while in combination with the optimization procedure superior designs for tendon-driven grippers can be obtained.
基于柔性的夹持器为机器人和自动化中使用的传统夹持器提供了一个有吸引力的替代方案。然而,大多数现有的设计似乎遭受不够的运动范围,负载性和支持刚度。本文提出了一种利用金属增材制造技术获得紧凑拟人夹具柔性铰链的方法。我们提出了一种柔性铰链架构,尽管具有小的设计空间,高杨氏模量和有限的最小特征尺寸的挑战性组合,但仍能实现高范围的运动。此外,我们提出了一个优化程序,以产生合适的具有高负载性的肌腱驱动设计。利用该框架,合成了外径为21.5 mm,运动范围为±30度的柔性铰链。在0到30度的范围内,模拟显示,在距离铰链枢轴41.2 mm的夹持器界面处,横向载荷为52.5到18.6 N,横向支撑刚度为12309到11130 N/m。实验证实,在相同条件下,其承载能力至少为15.4 N,刚度为8982 ~ 9727 N/m。结果表明,该柔性铰链结构具有广阔的应用前景,并与优化程序相结合,可实现肌腱驱动夹持器的优化设计。
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引用次数: 0
Characterizing Designs via Isometric Embeddings: Applications to Airfoil Inverse Design 特征设计通过等距嵌入:应用到翼型逆设计
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-07 DOI: 10.1115/1.4063363
Qiuyi Chen, M. Fuge
Many design problems involve reasoning about points in high-dimensional space. A common strategy is to first embed these high-dimensional points into a low-dimensional latent space. We propose that a good embedding should be isometric---i.e., preserving the geodesic distance between points on the data manifold in the latent space. However, enforcing isometry is non-trivial for common Neural embedding models such as autoencoders. Moreover, while theoretically appealing, it is unclear to what extent is enforcing isometry necessary for a given design analysis. This paper answers these questions by constructing an isometric embedding via an isometric autoencoder, which we employ to analyze an inverse airfoil design problem. Specifically, the paper describes how to train an isometric autoencoder and demonstrates its usefulness compared to non-isometric autoencoders on the UIUC airfoil dataset. Our ablation study illustrates that enforcing isometry is necessary for accurately discovering clusters through the latent space. We also show how isometric autoencoders can uncover pathologies in typical gradient-based Shape Optimization solvers through an analysis on the SU2-optimized airfoil dataset, wherein we find an over-reliance of the gradient solver on angle of attack. Overall, this paper motivates the use of isometry constraints in Neural embedding models, particularly in cases where researchers or designers intend to use distance-based analysis measures to analyze designs within the latent space. While this work focuses on airfoil design as an illustrative example, it applies to any domain where analyzing isometric design or data embeddings would be useful.
许多设计问题涉及对高维空间中的点进行推理。一种常见的策略是首先将这些高维点嵌入到低维潜在空间中。我们建议一个好的嵌入应该是等距的——即。,在隐空间中保持数据流形上点之间的测地线距离。然而,对于常见的神经嵌入模型(如自编码器),强制等距是非常重要的。此外,虽然理论上很有吸引力,但对于给定的设计分析,在多大程度上强制执行等距是必要的还不清楚。本文通过等距自编码器构造等距嵌入来回答这些问题,我们采用等距自编码器来分析反翼型设计问题。具体来说,本文描述了如何训练一个等距自编码器,并证明了其实用性相比于非等距自编码器在UIUC翼型数据集。我们的消融研究表明,通过潜在空间精确地发现簇是必要的。我们还展示了等距自编码器如何通过对su2优化翼型数据集的分析揭示典型的基于梯度的形状优化求解器的病理,其中我们发现了对攻角的梯度求解器的过度依赖。总体而言,本文鼓励在神经嵌入模型中使用等距约束,特别是在研究人员或设计师打算使用基于距离的分析措施来分析潜在空间内的设计的情况下。而这项工作的重点是翼型设计作为一个说明性的例子,它适用于任何领域,其中分析等距设计或数据嵌入将是有用的。
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引用次数: 1
3D material mask overlay topology optimization approach with truncated-octahedron elements 截断八面体单元的三维材料掩模叠加拓扑优化方法
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-07 DOI: 10.1115/1.4063361
Nikhil Singh, Prabhat Kumar, A. Saxena
This paper presents a 3D material mask overlay topology optimization approach using truncated octahedron elements and spheroidal masks. Truncated octahedron elements provide face connectivity between two juxtaposed elements, thus, eliminating singular solutions inherently. A novel meshing scheme with Tetra-Kai-Decaheral or TKD (generic case of truncated octahedron) elements is proposed. The scheme is extended to parameterized generic-shape domains. Various benefits of implementing the elements are also highlighted, and the corresponding finite element is introduced. Spheroidal negative masks are employed to determine the material within the elements. Seven design variables define each mask. A material density formulation is proposed, and sensitivity analysis for gradient-based optimization is developed. fmincon MATLAB function is used for the optimization. The efficacy and success of the approach are demonstrated by solving structures and compliant mechanism design problems. Compliance is minimized for the former, whereas a multi-criteria arising due to flexibility and stiffness measures is extremized for optimizing the mechanisms. Convergence of the optimization is smooth. The volume constraint is satisfied and remains active at the end of the optimization.
提出了一种基于截短八面体单元和球面掩模的三维材料掩模叠加拓扑优化方法。截断的八面体单元提供了两个并置单元之间的面连通性,从而消除了固有的奇异解。提出了一种截断八面体单元的四凯十面体或TKD单元的网格划分方法。将该方法推广到参数化的一般形状域。强调了实施这些单元的各种好处,并介绍了相应的有限元。球体负掩模用于确定元素内的材料。七个设计变量定义每个掩模。提出了一种材料密度公式,并进行了基于梯度优化的灵敏度分析。使用MATLAB函数fmincon进行优化。通过对结构和柔性机构设计问题的求解,证明了该方法的有效性和有效性。前者的顺应性最小化,而由于柔性和刚度措施而产生的多标准被极端化以优化机构。优化的收敛是平滑的。体积约束得到满足,并在优化结束时保持活动状态。
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引用次数: 0
What sets proficient and expert users apart? Results of a Computer-Aided Design experiment 是什么将熟练用户和专家级用户区分开来?计算机辅助设计实验结果
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-07 DOI: 10.1115/1.4063360
Yuan Deng, James Chen, A. Olechowski
As computer-aided design (CAD) tools have become an essential aspect of modern mechanical engineering design, the demand for CAD experts has increased significantly. The development from novice, to proficient, to expert user is of particular interest to the industrial and academic design communities. Yet little is known about the development or characteristics of expert CAD skill; much of the past work that reports user action data is based on student or novice data. We compared the CAD modelling process across nine proficient and ten expert designers as they were tested to complete the same design task. Under identical conditions – the same time constraints in the same CAD platform and with the same task -- the expert users were able to complete a larger proportion of the task with higher dimensional accuracy. While the experts were able to dissect and retrieve geometries from manufacturing drawings more efficiently than proficient users, they were also able to plan a modelling strategy that required less effort and revisions. With our experimental findings, we identify the demand for procedural knowledge-building for young engineers, with the ultimate goal of more effectively developing experts in engineering design with CAD.
随着计算机辅助设计(CAD)工具成为现代机械工程设计的一个重要方面,对CAD专家的需求显著增加。从新手到精通,再到专家用户的发展是工业和学术设计界特别感兴趣的。然而,人们对专家CAD技能的发展和特点知之甚少;过去报告用户行为数据的大部分工作都是基于学生或新手的数据。我们比较了9名熟练设计师和10名专家级设计师在完成相同设计任务时的CAD建模过程。在相同的条件下-在相同的CAD平台和相同的任务中,相同的时间限制-专家用户能够以更高的尺寸精度完成更大比例的任务。虽然专家能够比熟练用户更有效地从制造图纸中解剖和检索几何形状,但他们也能够计划一个建模策略,需要更少的努力和修改。根据我们的实验结果,我们确定了年轻工程师对程序性知识构建的需求,最终目标是更有效地培养使用CAD进行工程设计的专家。
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引用次数: 0
Modeling and Design of a five Degrees-of-Freedom Delta-Like Robot for Fast Pick-and-Place Applications 五自由度三角型快速取放机器人的建模与设计
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-07 DOI: 10.1115/1.4063359
Valentin Le Mesle, Vincent Bégoc, S. Briot
Delta-like architectures are widely used for fast pick-and-place applications. When rotational degrees of freedom are required to perform a task, one or more UPU kinematic chains are usually added to transmit the torques from motors located on the base to the platform, in order to actuate a wrist. Packaging applications usually require five degrees of freedom, and two UPU chains are then used to actuate two rotational degrees-of-freedom (DOFs) on the end-effector. However, the UPU chain induces significant limitations for industrial use: it significantly constrains the workspace along the vertical direction and implies a backlash in the universal joints degrading the accuracy of the robot. In this paper, we investigate an alternative to the UPU kinematic chain for designing Delta-like robots with five DOFs. Indeed, the actuation of a two-DOFs wrist is performed through the use of a kinematic chain based on a succession of parallelograms associated with a Delta-like leg. After a description of the kinematic models of the modified leg and an analysis of its singularities, a design optimization procedure is presented in order to define suitable geometric parameters for a given industrial application. Finally, a prototype is presented and its performances are evaluated.
类delta架构广泛用于快速取放应用程序。当需要旋转自由度来执行任务时,通常会增加一个或多个UPU运动链来将位于基座上的电机的扭矩传递到平台上,以驱动手腕。包装应用通常需要五个自由度,然后使用两个UPU链来驱动末端执行器上的两个旋转自由度(dof)。然而,UPU链在工业用途上有很大的限制:它在垂直方向上明显地限制了工作空间,并且在万向节中暗示了一个反冲,降低了机器人的精度。在本文中,我们研究了一种UPU运动链的替代方案,用于设计具有五自由度的类delta机器人。实际上,双自由度手腕的驱动是通过使用基于一系列与delta型腿相关的平行四边形的运动链来实现的。在描述了改进后的腿的运动学模型并分析了其奇异性之后,提出了一种设计优化程序,以便为给定的工业应用定义合适的几何参数。最后给出了一个样机,并对其性能进行了评价。
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引用次数: 0
Topological Graph Representation and Configuration Synthesis for Power split Hybrid Transmissions of Multi-Planetary Gear Trains 多行星轮系动力分流混合动力传动拓扑图表示与构型综合
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-30 DOI: 10.1115/1.4063287
Meijie Geng, H. Ding, Tao Ke, Wenjian Yang
Power-split hybrid transmissions are the core components of power-split hybrid electric vehicles (HEV), and the quest for a more energy-efficient and higher-performing power-split hybrid transmission has long been the focus of study. In contrast to previously published methodologies, this paper proposes a novel approach for directly synthesizing power-split hybrid transmissions that makes use of the results of previously synthesized planetary gear trains (PGTs) rather than necessitating a re-synthesis of their PGTs. A new topological graph that can construct a bridge between the PGTs and power-split hybrid transmission has been developed, reducing the computational complexity of the synthesis process. The new topological graph is obtained by adding the topological characteristics of the power-split hybrid transmission to the PGT graph. A standard structure matrix is proposed to further screen out all the isomorphic configurations. The present method can generate various types of multi-PGT hybrid transmissions while avoiding mechanical and structural interference. The design process of configurations for power-split hybrid transmission with 3-column PGTs (3-PGT) is used as an example to prove the rationality of the method.
动力分流混合动力变速器是动力分流混合动力汽车(HEV)的核心部件,寻求更节能、性能更高的动力分流混合动力变速器一直是研究的热点。与先前发表的方法相反,本文提出了一种直接合成动力分裂混合传动的新方法,该方法利用先前合成的行星轮系(PGTs)的结果,而不需要重新合成其PGTs。建立了一种新的拓扑图,可以在pgt和功率分割混合传输之间建立桥梁,降低了合成过程的计算复杂度。将功率分路混合动力传动的拓扑特征加入到PGT图中,得到新的拓扑图。提出了一个标准的结构矩阵来进一步筛选所有同构构型。该方法可以产生多种类型的多pgt混合动力变速器,同时避免了机械和结构干扰。以3列pgt动力分路混合动力变速器(3-PGT)的配置设计过程为例,验证了该方法的合理性。
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引用次数: 0
Analysis of Brand Effects in Data-Driven Design Based on Online Reviews 基于在线评论的数据驱动设计中的品牌效应分析
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-30 DOI: 10.1115/1.4063288
Seyoung Park, Harrison M. Kim
Recently, online user-generated data has emerged as a valuable source for consumer product research. However, most studies have neglected the brand effect, although it is a significant factor in conventional market research. This paper demonstrates the importance of brands in data-driven design using online reviews. Specifically, this study utilizes game theory and suggests a game setting representing market competition. Elements of the game are determined based on online data analysis. The proposed approach consists of three stages. The first stage divides online customers into different segments and analyzes them to extract the feature importance of each brand in each segment. The importance is based on the positive term frequency of features, and it becomes the customer’s partial utility for each feature. The second stage defines the specification of product candidates and calculates their costs. This study refers to real market datasets (Bill of Materials) available online. At this point, the game is all set. The final stage finds the Nash Equilibrium of the designed game and compares the optimal strategy for a product portfolio with and without brand consideration. The suggested approach was tested on smartphone reviews from Amazon. The result shows that the lack of brand consideration leads a company to choose a non-optimal product strategy, illustrating the significance of the brand factor. Keywords: data-driven design, online review, brand effect
最近,在线用户生成的数据已经成为消费者产品研究的一个有价值的来源。然而,大多数研究都忽略了品牌效应,尽管它是传统市场研究中的一个重要因素。本文利用在线评论论证了品牌在数据驱动设计中的重要性。具体来说,本研究运用博弈论,提出了一个代表市场竞争的博弈设置。游戏的元素是根据在线数据分析确定的。建议的方法包括三个阶段。第一阶段将在线客户划分为不同的细分市场,并对其进行分析,提取每个细分市场中每个品牌的特征重要性。重要性基于特征的正项频率,它成为客户对每个特征的部分效用。第二阶段定义候选产品的规格并计算其成本。本研究参考了网上可获得的真实市场数据集(物料清单)。在这一点上,游戏已经完成了。最后阶段找到设计博弈的纳什均衡,比较考虑和不考虑品牌的产品组合的最优策略。该方法在亚马逊的智能手机评论中进行了测试。结果表明,缺乏品牌考虑导致企业选择非最优产品策略,说明品牌因素的重要性。关键词:数据驱动设计,在线评论,品牌效应
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引用次数: 0
Simulating the Adoption and Social Impact of Improved Cookstoves in Uganda Using Agent-Based Modeling and Neural Networks 使用基于代理的建模和神经网络模拟乌干达改进炉灶的采用和社会影响
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-23 DOI: 10.1115/1.4063237
Christopher S. Mabey, Erin Peiffer, Nordica A. MacCarty, Christopher A. Mattson
This paper presents a methodology for predicting the adoption and social impact of a product using agent-based modeling (ABM) and neural networks to aid in decision-making related to the design and implementation of the product in a sociotechnical system. The collection of primary data on the social impact of a product is also outlined. Although this paper illustrates the method for improved cookstoves in Uganda, the method can be applied to a wide range of contexts. A field study was carried out in Uganda, consisting of two phases of data collection. The data from the fieldwork was used to train a neural network to predict if an individual would adopt an improved cookstove. Data collected from surveys and the trained adoption model were used to create an ABM to estimate adoption rates and social impacts experienced by households that had adopted technology and to assess social impact indicators. The contributions of this article are a method for collecting primary social impact data on a product and how to integrate those data into a predictive agent-based social impact model. This methodology also enables the examination of leverage points in the sociotechnical system to improve the social impact of a product as it is implemented in society.
本文提出了一种预测产品的采用和社会影响的方法,该方法使用基于代理的建模(ABM)和神经网络来帮助在社会技术系统中与产品的设计和实现相关的决策。还概述了关于产品的社会影响的主要数据的收集。虽然本文说明了乌干达改进炉灶的方法,但该方法可以应用于广泛的情况。在乌干达进行了一项实地研究,包括两个阶段的数据收集。现场工作的数据被用来训练一个神经网络来预测一个人是否会采用改进的炉灶。从调查中收集的数据和经过培训的采用模型用于创建ABM,以估计采用技术的家庭的采用率和社会影响,并评估社会影响指标。本文的贡献是收集产品的主要社会影响数据的方法,以及如何将这些数据集成到基于预测代理的社会影响模型中。这种方法还可以检查社会技术系统中的杠杆点,以改善产品在社会中实施时的社会影响。
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引用次数: 0
Identifying and Leveraging Promising Design Heuristics for Multiobjective Combinatorial Design Optimization 识别和利用有前途的设计启发式多目标组合设计优化
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-23 DOI: 10.1115/1.4063238
Roshan Suresh Kumar, Emilie Baker, Srikar Srivatsa, Meredith Silberstein, Daniel Selva
Design heuristics are traditionally used as qualitative principles to guide the design process, but they have also been used to improve the efficiency of design optimization. Using design heuristics as soft constraints or search operators has been shown for some problems to reduce the number of function evaluations needed to achieve a certain level of convergence. However, in other cases, enforcing heuristics can reduce diversity and slow down convergence. This paper studies the question of when and how a given set of design heuristics represented in different forms (soft constraints, repair operators, biased sampling) can be utilized in an automated way to improve efficiency for a given design problem. An approach is presented for identifying promising heuristics for a given problem by estimating the overall impact of a heuristic based on an exploratory screening study. Two impact indices are formulated: weighted influence index and hypervolume difference index. Using this approach, the promising heuristics for 4 design problems are identified and the efficacy of selectively enforcing only these promising heuristics over both enforcement of all available heuristics and not enforcing any heuristics is benchmarked. In all problems, it is found that enforcing only the promising heuristics as repair operators enables finding good designs faster than by enforcing all available heuristics or not enforcing any heuristics. Enforcing heuristics as soft constraints or biased sampling functions results in improvements in efficiency for some of the problems. Based on these results, guidelines for designers to leverage heuristics effectively in design optimization are presented.
设计启发式传统上被用作指导设计过程的定性原则,但它们也被用于提高设计优化的效率。使用设计启发式作为软约束或搜索操作符已被证明用于某些问题,以减少实现一定程度收敛所需的函数评估次数。然而,在其他情况下,执行启发式可能会减少多样性并减慢收敛速度。本文研究的问题是,何时以及如何以一种自动化的方式利用一组以不同形式表示的设计启发式(软约束、修复算子、有偏差抽样)来提高给定设计问题的效率。提出了一种方法,通过估计基于探索性筛选研究的启发式的总体影响,为给定问题识别有前途的启发式。建立了两个影响指标:加权影响指数和超容积差指数。使用这种方法,确定了4个设计问题的有希望的启发式,并对选择性地只执行这些有希望的启发式的效果进行了基准测试,而不是执行所有可用的启发式和不执行任何启发式。在所有的问题中,我们发现,只执行有希望的启发式作为修复算子,可以比执行所有可用的启发式或不执行任何启发式更快地找到好的设计。将启发式算法作为软约束或偏抽样函数来实施,可以提高某些问题的效率。基于这些结果,提出了设计师在设计优化中有效利用启发式的指导方针。
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引用次数: 0
Inverse Design of 2D Shape-Morphing Structures 二维变形结构的反设计
IF 3.3 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-16 DOI: 10.1115/1.4063191
Mohammad Abu-Mualla, Victor Jiron, Jida Huang
This study proposes an inverse method for synthesizing shape-morphing structures in the lateral direction by integrating two-dimensional hexagonal unit-cell with curved beams. Analytical expressions are derived to formulate the effective Young's modulus and Poisson's ratio for the base unit cell as a function of its geometric parameters. The effective lateral Poisson's ratio can be controlled by manipulating a set of geometric parameters, resulting in a dataset of over 6000 data points with Poisson's ratio values ranging from -1.2 to 10.4. Furthermore, we utilize the established dataset to train an inverse design framework that utilizes a physics-guided neural network algorithm, and the framework can predict design parameters for a targeted shape-morphing structure. The proposed approach enables the generation of structures with tailored Poisson's ratio ranging from -1.2 to 3.4 while ensuring flexibility and reduced stress concentration within the predicted structure. The generated shape-morphing structures' performance is validated through numerical simulation and physical tensile testing. The FEA simulation results confirm agreement with the designed values for the shape-morphing structure, and the tensile testing results reveal the same trend in shape-morphing behavior. The proposed design automation framework demonstrates the feasibility of creating intricate and practical shape-morphing structures with high accuracy and computational efficiency.
本文提出了一种利用二维六边形单元格与弯曲梁相结合的横向变形结构反演方法。导出了基本单元胞的有效杨氏模量和泊松比作为其几何参数的函数的解析表达式。有效的横向泊松比可以通过操纵一组几何参数来控制,从而得到一个超过6000个数据点的数据集,泊松比的值在-1.2到10.4之间。此外,我们利用建立的数据集来训练一个利用物理引导神经网络算法的逆设计框架,该框架可以预测目标形状变形结构的设计参数。所提出的方法能够生成具有定制泊松比范围从-1.2到3.4的结构,同时确保预测结构内的灵活性和降低应力集中。通过数值模拟和物理拉伸试验验证了所生成的变形结构的性能。有限元模拟结果与设计值吻合较好,拉伸试验结果与设计值吻合较好。所提出的设计自动化框架证明了创建复杂实用的形状变形结构的可行性,具有较高的精度和计算效率。
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引用次数: 0
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Journal of Mechanical Design
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