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Diagnosis of EV Gearbox Bearing Fault Using Deep Learning-Based Signal Processing 利用基于深度学习的信号处理诊断电动汽车变速箱轴承故障
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-28 DOI: 10.1007/s12239-024-00094-8
Kicheol Jeong, Chulwoo Moon

The gearbox of an electric vehicle operates under the high load torque and axial load of electric vehicles. In particular, the bearings that support the shaft of the gearbox are subjected to several tons of axial load, and as the mileage increases, fault occurs on bearing rolling elements frequently. Such bearing fault has a serious impact on driving comfort and vehicle safety, however, bearing faults are diagnosed by human experts nowadays, and algorithm-based electric vehicle bearing fault diagnosis has not been implemented. Therefore, in this paper, a deep learning-based bearing vibration signal processing method to diagnose bearing fault in electric vehicle gearboxes is proposed. The proposed method consists of a deep neural network learning stage and an application stage of the pre-trained neural network. In the deep neural network learning stage, supervised learning is carried out based on two acceleration sensors. In the neural network application stage, signal processing of a single accelerometer signal is performed through a pre-trained neural network. In conclusion, the pre-trained neural network makes bearing fault signals stand out and can utilize these signals to extract frequency characteristics of bearing fault.

电动汽车的变速箱在电动汽车的高负载扭矩和轴向负载下工作。其中,支撑变速箱轴的轴承承受着数吨的轴向载荷,随着行驶里程的增加,轴承滚动体故障频发。此类轴承故障严重影响驾驶舒适性和车辆安全性,但目前轴承故障诊断主要由人工专家完成,基于算法的电动汽车轴承故障诊断尚未实现。因此,本文提出了一种基于深度学习的轴承振动信号处理方法来诊断电动汽车变速箱轴承故障。该方法包括深度神经网络学习阶段和预训练神经网络的应用阶段。在深度神经网络学习阶段,基于两个加速度传感器进行监督学习。在神经网络应用阶段,通过预训练神经网络对单个加速度计信号进行信号处理。总之,预训练神经网络能使轴承故障信号更加突出,并能利用这些信号提取轴承故障的频率特性。
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引用次数: 0
Developing a Tubular Type Flux-Switching Permanent Magnet Linear Machine for a Semi-active Suspension Systems 为半主动悬挂系统开发管式磁通开关永磁直线机
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-28 DOI: 10.1007/s12239-024-00100-z
Serdal Arslan

Safety, comfort, range, and energy consumption continue to be highly important for today’s motor vehicles. This study considers suspension systems and investigates a semi-active suspension system based on a tubular flux-switching linear machine. The study optimizes motor performance by defining objective functions that use genetic algorithms to reduce cogging forces. Different configurations of model including block, circular, and cylindrical magnetized have been compared in terms of flux density, mesh size, and manufacturing cost by using magnetostatic analyses. Changes in induced voltage, cogging force, and thrust force according to the current based on 2D transient time analysis data were investigated. Multi-physics analysis of the machine was performed on a quarter-vehicle model using linear analysis, as using a linear machine was more effective for vibration mitigation. A prototype of the proposed block magnet-configurated machine was manufactured, comprising a linear motion system driven by an induction motor with a crankshaft to simulate linear motion of the suspension system. Analysis shows that the designed machine is effective as a semi-active suspension system for vibration and damping.

安全性、舒适性、续航能力和能耗对于当今的汽车来说仍然非常重要。本研究考虑了悬挂系统,并研究了基于管状磁通开关线性机的半主动悬挂系统。该研究通过定义目标函数来优化电机性能,并使用遗传算法来降低齿槽力。通过磁静力分析,比较了块状、圆形和圆柱形磁化模型的不同配置在磁通密度、网孔尺寸和制造成本方面的差异。根据二维瞬态时间分析数据,研究了感应电压、齿槽力和推力随电流的变化。使用线性分析方法对四分之一车辆模型进行了机器多物理场分析,因为使用线性机器能更有效地缓解振动。制造了一台拟议的块磁配置机器原型,包括一个由感应电机驱动的线性运动系统,曲轴用于模拟悬挂系统的线性运动。分析表明,所设计的机器作为半主动悬挂系统在减振和阻尼方面非常有效。
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引用次数: 0
Load Factor Characteristics of 200 kw Class Excavators in Real-Work Operation Mode 200 kw 级挖掘机在实际工作运行模式下的负载率特性
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-18 DOI: 10.1007/s12239-024-00095-7
Dal Ho Shin, Seok Joo Kwon, Yun Seo Park, Chul Yoo, Suhan Park

To improve emissions inventory, design a real-work operation mode that simulates the operating characteristics of an excavator. The test was conducted at a specialized construction machinery test site to maintain constant operator and soil conditions. Engine speed and actual engine percentage torque were obtained from the onboard diagnostic terminal through a data acquisition device. In Korea, a fixed LF of 0.48 is uniformly applied to all construction machinery. However, it may not be entirely reasonable to use this LF for construction machines performing a variety of tasks. In practical operation tests conducted on two excavators, the LF was measured as 0.426 and 0.47, demonstrating that the fixed LF may not always be applicable. By implementing an LF that is subdivided for each specific type of construction machine, the error in emission calculations could potentially be reduced by 2% to 12%.

为改进排放清单,设计了一种模拟挖掘机操作特性的实际工作操作模式。测试在专门的工程机械测试场地进行,以保持操作员和土壤条件的恒定。通过数据采集装置从车载诊断终端获取发动机转速和发动机实际百分比扭矩。在韩国,所有工程机械的固定 LF 均为 0.48。然而,对于执行各种任务的工程机械来说,使用这一 LF 可能并不完全合理。在对两台挖掘机进行的实际操作测试中,测得的 LF 分别为 0.426 和 0.47,这表明固定 LF 并不总是适用的。通过对每种特定类型的建筑机械实施细分的 LF,可将排放计算误差减少 2% 至 12%。
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引用次数: 0
A Study on Lateral Stability Control of Distributed Drive Electric Vehicle Based on Fuzzy Adaptive Sliding Mode Control 基于模糊自适应滑模控制的分布式驱动电动汽车侧向稳定性控制研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-18 DOI: 10.1007/s12239-024-00099-3
Guo Qing Geng, Peng Cheng, Li Qin Sun, Xing Xu, Fanqi Shen

This paper presents a joint sliding mode control algorithm with fuzzy adaptive gain to address the problem that the lateral stability of distributed drive electric vehicles is affected by system parameter perturbation and external environment disturbances under steering conditions. The control system is designed by considering the influence of road conditions and tire nonlinearity, taking the yaw rate and sideslip angle as control variables. The difference between the expected value and the actual value of the control quantity is taken as the input to obtain the expected front-wheel angle for feedback correction. Aiming at the problem that it is difficult to obtain the critical driving state parameters of vehicles and to directly measure the road adhesion coefficient which affects the vehicle's lateral stability, this paper presents a simplified unscented Kalman filter observer which is designed to dynamically estimate the vehicle state parameters and road adhesion coefficient for the lateral stability controller. Based on CarSim and MATLAB/Simulink, a co-simulation model is developed and verified under different working conditions. The results reveal that the proposed lateral stability control algorithm effectively reduces the front wheel steering angle, improving the vehicle's handling stability while reducing the driver's operating burden and improving driving safety.

本文提出了一种具有模糊自适应增益的联合滑模控制算法,以解决分布式驱动电动汽车在转向条件下横向稳定性受系统参数扰动和外部环境干扰影响的问题。控制系统的设计考虑了路况和轮胎非线性的影响,将偏航率和侧滑角作为控制变量。以控制量的预期值和实际值之间的差值作为输入,获得预期前轮角,进行反馈修正。针对难以获得车辆关键行驶状态参数以及难以直接测量影响车辆横向稳定性的路面附着系数的问题,本文提出了一种简化的无特征卡尔曼滤波观测器,用于动态估计车辆状态参数和路面附着系数,以实现横向稳定性控制器。基于 CarSim 和 MATLAB/Simulink 开发了一个协同仿真模型,并在不同工况下进行了验证。结果表明,所提出的横向稳定性控制算法有效地减小了前轮转向角,提高了车辆的操纵稳定性,同时减轻了驾驶员的操作负担,提高了驾驶安全性。
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引用次数: 0
SOC Estimation of Li-Ion Power Battery Based on Strong Tracking UKF with Multiple Suboptimal Fading Factors 基于多种次优消隐因子的强跟踪 UKF 的锂离子动力电池 SOC 估算
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-17 DOI: 10.1007/s12239-024-00093-9
Zhengjun Huang, Tengfei Xiang, Yu Chen, Ludan Shi

A method based on strong tracking unscented Kalman filter with multiple suboptimal fading factors (MSTUKF) was proposed to accurately estimate the state of charge (SOC) of power batteries of electric vehicles online. Taking a certain lithium-ion battery as the research object, a second-order RC equivalent circuit model of the battery was established based on its external characteristics and related mechanism. Then the recursive least squares method with forgetting factor was adopted to identify the model parameters, and the MSTUKF nonlinear state space equation of the battery was established according to the equivalent circuit model. Finally, the SOC estimation algorithm was verified by simulation experiments under ECE15 and UDDS conditions. The results show that the error of MSTUKF in SOC estimation of lithium-ion battery is kept within 1.5%, so this method can estimate battery SOC accurately.

提出了一种基于强跟踪无香精卡尔曼滤波器与多重次优衰减因子(MSTUKF)的方法,用于在线精确估算电动汽车动力电池的电量(SOC)状态。以某锂离子电池为研究对象,根据其外部特性和相关机理建立了电池的二阶 RC 等效电路模型。然后采用带遗忘因子的递归最小二乘法确定模型参数,并根据等效电路模型建立了电池的 MSTUKF 非线性状态空间方程。最后,在 ECE15 和 UDDS 条件下通过仿真实验验证了 SOC 估算算法。结果表明,MSTUKF 在锂离子电池 SOC 估算中的误差控制在 1.5% 以内,因此该方法可以准确估算电池 SOC。
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引用次数: 0
Psychological Field Effect Analysis and Car-Following Behavior Modeling Based on Driving Style 基于驾驶风格的心理场效应分析和跟车行为建模
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-05-02 DOI: 10.1007/s12239-024-00079-7
Hui Song, Dayi Qu, Chunyan Hu, Tao Wang, Liyuan Ji

To analyze the car-following behavior accurately, this paper takes the drivers’ psychological factors into the consideration based on the psychological field theory. The vehicle dynamics indexes are extracted through vehicle history trajectories and the driving styles are clustered by k-means methods. After that the perception coefficient, reaction coefficient, and driving style correction coefficient are obtained and integrated into the psychological field for characterizing the drivers’ driving styles. The psychological car-following model which considers the driving styles is built based on the Full Velocity Difference (FVD) model. Finally, the model is validated under the MATLAB/Simulink environment and the result reveals that the psychological field car-following model achieves higher accuracy of characterizing car-following behavior compared with the FVD model and the interaction potential model.

为了准确分析跟车行为,本文以心理场理论为基础,考虑了驾驶员的心理因素。通过车辆历史轨迹提取车辆动态指标,并采用 K-means 方法对驾驶风格进行聚类。然后得到感知系数、反应系数和驾驶风格修正系数,并将其整合到心理场中以表征驾驶员的驾驶风格。在全速度差(FVD)模型的基础上,建立了考虑驾驶风格的心理跟车模型。最后,在 MATLAB/Simulink 环境下对该模型进行了验证,结果表明,与 FVD 模型和交互电势模型相比,心理场汽车跟随模型在表征汽车跟随行为方面具有更高的准确性。
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引用次数: 0
Combined Steering and Braking Collision Avoidance Control Method Based on Model Predictive Control 基于模型预测控制的转向与制动组合防撞控制方法
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-04-30 DOI: 10.1007/s12239-024-00044-4
Shaosong Li, Detao Li, Han Wang, Yanbo Jiang, Gaojian Cui

A combined steering and braking collision avoidance control method based on model predictive control is proposed in the present paper. This method can overcome the limitations of single steering or braking collision avoidance and improve vehicle safety and tracking performance in extremely complex conditions. The utilization rate of tire force, path tracking performance, and driving stability are considered in the design of the model predictive control (MPC) optimization objective. In addition, the front wheel angle and four-wheel braking torque are taken as the optimization variables. Simulation results showed that the proposed method can greatly improve the path tracking performance and driving stability of vehicles.

本文提出了一种基于模型预测控制的转向和制动组合防撞控制方法。这种方法可以克服单一转向或制动防撞的局限性,提高车辆在极端复杂条件下的安全性和跟踪性能。在设计模型预测控制(MPC)优化目标时,考虑了轮胎力的利用率、路径跟踪性能和行驶稳定性。此外,还将前轮角度和四轮制动扭矩作为优化变量。仿真结果表明,所提出的方法可以大大提高车辆的路径跟踪性能和行驶稳定性。
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引用次数: 0
In-Vehicle Environment Noise Speech Enhancement Using Lightweight Wave-U-Net 利用轻量级 Wave-U-Net 增强车内环境噪声语音效果
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-04-19 DOI: 10.1007/s12239-024-00078-8
Byung Ha Kang, Hyun Jun Park, Sung Hee Lee, Yeon Kyu Choi, Myoung Ok Lee, Sung Won Han

With the rapid advancement of AI technology, speech recognition has also advanced quickly. In recent years, speech-related technologies have been widely implemented in the automotive industry. However, in-vehicle environment noise inhibits the recognition rate, resulting in poor speech recognition performance. Numerous speech enhancement methods have been proposed to mitigate this performance degradation. Filter-based methodologies have been used to remove existing vehicle environment noise; however, they remove only limited noise. In addition, there is the constraint that there are limits to the size of models that can be mounted inside a vehicle. Therefore, making the model lighter while increasing speech quality in a vehicle environment is an essential factor. This study proposes a Wave-U-Net with a depthwise-separable convolution to overcome these limitations. We built various convolutional blocks using the Wave-U-Net model as a baseline to analyze the results, and we designed the network by adding squeeze-and-excitation network to improve performance without significantly increasing the parameters. The experimental results show how much noise is lost through spectrogram visualization, and that the proposed model improves performance in eliminating noise compared with conventional methods.

随着人工智能技术的飞速发展,语音识别技术也在快速进步。近年来,语音相关技术在汽车行业得到了广泛应用。然而,车内环境噪声抑制了识别率,导致语音识别性能低下。为了缓解这种性能下降,人们提出了许多语音增强方法。基于滤波器的方法被用来消除现有的车内环境噪声,但这些方法只能消除有限的噪声。此外,安装在车内的模型尺寸也有限制。因此,如何在提高车内语音质量的同时使模型更轻便是一个至关重要的因素。本研究提出了一种具有深度分离卷积的 Wave-U-Net 来克服这些限制。我们以 Wave-U-Net 模型为基线构建了各种卷积块来分析结果,并通过添加挤压激励网络来设计网络,从而在不大幅增加参数的情况下提高性能。实验结果表明,通过频谱图的可视化,噪声的损失程度很大,与传统方法相比,所提出的模型在消除噪声方面的性能有所提高。
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引用次数: 0
Multi-objective Optimization and Performance Analysis of Dual-Rotor Hub Motor Based on Comprehensive Sensitivity Stratification 基于综合灵敏度分层的双转子轮毂电机多目标优化与性能分析
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-04-18 DOI: 10.1007/s12239-024-00084-w
Junmin Li, Ren He, Wenguang Guo, Yibo Wang, Hongxuan Sun

To solve the shortcomings of the existing hub motors in the practical application of electric vehicles, an integrated dual-rotor hub motor (DRHM) was proposed, which can realize multiple drive modes to adapt to the vehicle's variable driving conditions. Aiming at the complex structure of the DRHM, a multi-objective optimization method of design variables stratification based on comprehensive sensitivity was proposed. The design variables with medium and high sensitivity were optimized by the response surface method and genetic algorithm, respectively. After overall weighing the optimization objectives of output torque, torque ripple, usage amount of permanent magnets and magnetic coupling coefficient, three candidate design were screened out. By the comprehensive performance evaluation of the motor, the optimal structural sizes were determined. Based on a two-dimensional model, the electromagnetic performances of the DRHM were analyzed. The simulation results show that the motor has a small cogging torque and low magnetic coupling degree, and the independent control and stable operation of the internal and external motors can be realized. Besides, the basic characteristics of the DRHM prototype were tested. The experimental results accords well with the simulation results, which show that the proposed motor structure is reasonable and the multi-objective optimization method is effective.

为解决现有轮毂电机在电动汽车实际应用中的不足,提出了一种集成式双转子轮毂电机(DRHM),该电机可实现多种驱动模式,以适应车辆多变的行驶条件。针对 DRHM 的复杂结构,提出了基于综合灵敏度的设计变量分层多目标优化方法。分别采用响应面法和遗传算法对中灵敏度和高灵敏度的设计变量进行优化。在综合权衡输出转矩、转矩纹波、永磁体用量和磁耦合系数等优化目标后,筛选出三个候选设计方案。通过对电机的综合性能评估,确定了最佳结构尺寸。基于二维模型,分析了 DRHM 的电磁性能。仿真结果表明,该电机具有较小的齿槽转矩和较低的磁耦合度,可实现内外电机的独立控制和稳定运行。此外,还测试了 DRHM 原型的基本特性。实验结果与仿真结果吻合,表明所提出的电机结构合理,多目标优化方法有效。
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引用次数: 0
Research of Hood on Maintaining Performance Balance Between Dent Resistance and Pedestrian Head Protection 研究油烟机如何在防凹痕和行人头部保护之间保持性能平衡
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-04-18 DOI: 10.1007/s12239-024-00081-z
Huixia Zhang, Yongwei Shi, Lian Lu, Ligang Gou, Lei Wang, Jun Zhang

In the developmental phase of passenger automobile hoods, it is crucial to take dent resistance and pedestrian head protection performances into account. And maintaining a performance balance between the two aspects has proven challenging. With few studies on how to effectively maintain the balance, in this paper, a certain passenger car hood was used as a basic model to investigate structural improvement directions that benefit both performances, by modifying several key variables of the honeycomb shaped inner panel one at a time and then outputting results of hood dent resistance and headform impact through Abaqus and LS-DYNA, respectively. The results indicated that raising the honeycomb inner panel structure at positions with poor stiffness contributes to improvements in dent resistance and pedestrian head protection performance, reflecting in a maximum stiffness increase of 50% and a reduction of 2.98% in the average value of HIC15 change rate. And other alternative improvement options, as well as their effects on dent resistance and pedestrian head protection performance, were provided, providing insights for optimizing the structure of vehicle hood inner panels.

在乘用车发动机罩的开发阶段,考虑抗凹痕性能和行人头部保护性能至关重要。事实证明,在这两方面之间保持性能平衡具有挑战性。本文以某款乘用车发动机罩为基本模型,通过逐一修改蜂窝状内板的几个关键变量,然后分别通过 Abaqus 和 LS-DYNA 输出发动机罩抗凹陷性能和头部冲击性能的结果,来研究对这两个性能都有利的结构改进方向。结果表明,在刚度较差的位置提高蜂窝状内板结构有助于改善抗凹痕性能和行人头部保护性能,体现在刚度最大提高了 50%,HIC15 变化率平均值降低了 2.98%。此外,还提供了其他可供选择的改进方案及其对抗凹痕性能和行人头部保护性能的影响,为优化汽车引擎盖内板结构提供了启示。
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引用次数: 0
期刊
International Journal of Automotive Technology
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