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Comprehensive Study of a FMaSynRM for forklift applications by FEM using open-source platform considering both electromagnetic design and modelling aspects 基于开源平台的叉车FMaSynRM电磁设计与建模有限元综合研究
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-03-16 DOI: 10.3233/jae-220086
C. Di, X. Bao, Jin Pan, Chunyu Wang
A comprehensive study of a ferrite magnet assisted synchronous reluctance machine (FMaSynRM) for the forklift applications by using open-source platform is introduced in detail in this paper including both modelling and electromagnetic design aspects. On the electromagnetism modelling side, this paper uses Elmer as the core and combines other open-source packages covering the preprocessing, solving, and postprocessing sections to build the finite element model of the FMaSynRM. On the electromagnetic design side of the FMaSynRM, this paper mainly discusses the single-double layer winding arrangement, rotor topology, and demagnetization performance. And the power, efficiency, and current maps of the finalized machine at different speeds and loads are estimated by the finite element method (FEM) using the open-source platform, which takes different control logics into consideration. Finally, the predicted results by FEM are verified by the tested results. The modelling method by using open-source platform and design procedure of the FMaSynRM presented in this paper can also be used in the design of other electrical machine types in the adjustable speed applications.
本文详细介绍了基于开源平台的铁氧体磁体辅助同步磁阻电机(FMaSynRM)的建模和电磁设计。在电磁建模方面,本文以Elmer为核心,结合其他涵盖预处理、求解和后处理部分的开源软件包,构建FMaSynRM的有限元模型。在FMaSynRM的电磁设计方面,本文主要讨论了单双层绕组布置、转子拓扑结构和消磁性能。利用开源平台,在考虑不同控制逻辑的情况下,采用有限元法估算了不同速度和负载下定型机床的功率、效率和电流分布图。最后,用试验结果对有限元预测结果进行了验证。本文提出的基于开源平台的FMaSynRM建模方法和设计流程也可用于其他类型电机调速应用的设计。
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引用次数: 0
Research on the torque performance for two multi-pole bilayer magnetorheological fluid couplings 两个多极双层磁流变液力联轴器的转矩性能研究
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-03-15 DOI: 10.3233/jae-220227
Jie Wu, Bingbing Deng, Hao Huang
This paper studies on the permanent magnets configuration on the transmission torque of the multi-pole bilayer magnetorheological (MR) coupling. Based on the electromagnetic field theory, the magnetic circuit models of traditional permanent magnet array (TPMA) and Halbach permanent magnet array (HPMA) are established, and the magnetic flux density within the MR fluid working gaps has been derived in order to evaluate the merits of the designed MR coupling. A 3D FE magnetic-fluid analysis has been necessary following the initial conceptual analysis, in order to study the influence of key parameters on the transmission torque. The results show that the transmission torque of the MR coupling with Halbach permanent magnet array is 33.45% higher than that of the ordinary permanent magnet array, with a same structure size. For the MR coupling with Halbach permanent magnet array, the unilateral magnetic focusing effect is better with the increase of the residual flux density of the secondary magnetic pole as well as the radial length of magnetic pole. And the single side magnetic focusing effect is the best when the main magnetic pole is 15°. The influence of the magnetic pole angle on the transmission torque has been further studied.
研究了永磁结构对多极双层磁流变联轴器传递转矩的影响。基于电磁场理论,建立了传统永磁阵列(TPMA)和哈尔巴赫永磁阵列(HPMA)的磁路模型,推导了磁流变液工作间隙内的磁通密度,以评价所设计磁流变耦合的优劣。在初步的概念分析之后,需要进行三维有限元磁流体分析,以研究关键参数对传动转矩的影响。结果表明,在相同结构尺寸的情况下,采用哈尔巴赫永磁阵列的磁流变联轴器比普通永磁阵列的传动力矩高33.45%。对于与Halbach永磁阵列耦合的磁流变体,随着二次磁极剩余磁通密度的增大和磁极径向长度的增大,单侧磁聚焦效果较好。当主磁极为15°时,单面磁聚焦效果最好。进一步研究了磁极角对传动转矩的影响。
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引用次数: 0
Basic study on high precision positioning in electromagnetic valve drive system for improving internal combustion engine using linear actuator 直线作动器改进内燃机电磁阀驱动系统高精度定位的基础研究
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-03-14 DOI: 10.3233/jae-220174
J. Kuroda, Yuhei Majima, K. Ogawa, K. Ikeda, T. Kato, A. Endo, T. Narita, H. Kato
In recent years, further improvements in the performance of internal combustion engines to reduce environmental burden have been demanded. The combustion state of an engine is affected by the parameters of the dynamic valve system, such as the opening/closing timing and the lift of the intake and exhaust valves. Therefore, we investigate an electromagnetic valve-drive system in this study. Two models are created to improve the magnetic circuit and increase thrust. To investigate the thrust characteristics of these actuators, an electromagnetic field analysis is conducted using the finite element method. Meanwhile, to investigate the effect of the yoke material on the thrust, an electromagnetic field analysis is performed based on materials with different saturation magnetic flux densities and magnetic permeabilities.
近年来,人们要求进一步提高内燃机的性能,以减轻环境负担。发动机的燃烧状态受到动态气门系统参数的影响,例如开/关时间和进排气气门的升程。因此,我们研究了一种电磁阀驱动系统。建立了两种模型来改善磁路和增加推力。为了研究这些作动器的推力特性,采用有限元法进行了电磁场分析。同时,为了研究磁轭材料对推力的影响,对不同饱和磁通密度和磁导率的材料进行了电磁场分析。
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引用次数: 0
A basic study on braking and regenerative braking torques for an axial gap type eddy current brake 轴向间隙型涡流制动器制动力矩与再生制动力矩的基本研究
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-03-13 DOI: 10.3233/jae-220184
Naoki Morishita, Michiro Funaki, Y. Kikuchi, H. Wakiwaka, M. Sonehara, Toshiro Sato
Because of growing demand in the aircraft industry, research is being conducted around the world to reduce CO2 emissions by electrifying aircraft. The authors are studying a non-contact hybrid aircraft brake that combines an eddy current brake and a magnetorheological fluid brake. This paper presents a basic study of braking and regenerative torque using an axial gap type eddy current brake. The result as that a maximum braking torque of 51.3 mNm was obtained with a three-phase AC power supply when the speed of the conductor disc was 2,000 rpm, the current was 3 A, and the frequency was 10 Hz in the CW direction. The maximum regenerative torque was 48 mNm when the speed of the conductor disc was 2,000 rpm, the current was 3 A, and the frequency was 10 Hz in the CCW direction.
由于飞机工业的需求不断增长,世界各地正在进行通过飞机电气化来减少二氧化碳排放的研究。作者正在研究一种涡流制动器和磁流变液制动器相结合的非接触式混合动力飞机制动器。本文对轴向间隙型涡流制动器的制动和再生转矩进行了基本研究。结果表明,当导体盘转速为2000 rpm,电流为3a,连续波方向频率为10 Hz时,采用三相交流电源,最大制动转矩为51.3 mNm。当导体盘转速为2000 rpm,电流为3 A, CCW方向频率为10 Hz时,最大再生转矩为48 mNm。
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引用次数: 0
Influence of laminated stainless steel composite can sleeve on electromagnetic field and performance of canned induction motor 层压不锈钢复合罐套对屏蔽式异步电动机电磁场及性能的影响
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-24 DOI: 10.3233/jae-210171
Ming Li, Shuxian Lun, Hang Yin, Chengtao Dang
A stator can sleeve and a rotor can sleeve are the particular structure of the canned induction motor (CIM), and the material of the can sleeve has an important influence on the performance of the CIM. However, the can sleeve made of a single existing material cannot guarantee that the CIM has both good efficiency and large power factor. Therefore, in this study, a can sleeve made of a laminated stainless steel composite is proposed to improve the comprehensive performance of the CIM. A 4.2 kW CIM was used as the research object. The influence of the composite layer in the can sleeves on the electromagnetic field and performance of the CIM is studied, and the mechanism of improving the comprehensive performance of the motor is obtained. The research results can provide reference for selecting the can sleeve materials in the CIM design.
定子罐套和转子罐套是屏蔽式异步电动机(CIM)的特殊结构,罐套的材质对CIM的性能有重要影响。但是,现有单一材料的罐套不能保证CIM既具有良好的效率又具有较大的功率因数。因此,在本研究中,提出了一种层压不锈钢复合材料制成的罐套,以提高CIM的综合性能。以一台4.2 kW的CIM为研究对象。研究了罐套内复合层对CIM电磁场及性能的影响,得出了提高电机综合性能的机理。研究结果可为CIM设计中罐套材料的选择提供参考。
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引用次数: 0
Parameter sensitivity analysis and efficiency optimization design of wireless charging system 无线充电系统参数灵敏度分析及效率优化设计
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-20 DOI: 10.3233/jae-220084
Huanmin Wang, Jing Chen, Xunfeng Yuan, Yao Chen, Hui Zhang
Electric vehicle (EV) wireless charging technology has recently attracted a lot of attention and has a broad potential for commercial application development. A fundamental performance indicator of wireless charging systems is efficient transmission. Magnetic coupling mechanism design and circuit parameters have the greatest effects on the transmission efficiency of the system. In this study, the output power and efficiency of the wireless power transfer (WPT) circuit were theoretically computed based on the LCC-type resonant network. Simulation studies demonstrate that the transmission efficiency and output gain deviate significantly from the expected value when circuit parameters are changed. To improve transmission efficiency, the optimal impedance configuration was created using a semi-controlled rectifier circuit. Based on electromagnetic field theory and equivalent magnetic circuit model, a new contactless transformer structure was optimized and created, and the new contactless transformer had a higher coupling coefficient. The coil offset had a greater impact on the transmission efficiency. The results indicate that within a certain distance, the coupling coil offset had no impact on transmission efficiency, and beyond that distance, the transmission efficiency was almost non-existent. Both the feasibility of the practical verification and the accuracy of the theoretical study were tested using a low-power wireless charging experimental setup. This paper provides design guidelines for wireless charging systems using circuit parameter sensitivity analysis and contactless transformer optimization design.
电动汽车无线充电技术近年来备受关注,具有广阔的商业应用发展潜力。无线充电系统的一个基本性能指标是传输效率。磁耦合机构设计和电路参数对系统的传动效率影响最大。本研究对基于lcc型谐振网络的无线功率传输(WPT)电路的输出功率和效率进行了理论计算。仿真研究表明,当电路参数改变时,传输效率和输出增益明显偏离期望值。为了提高传输效率,采用半可控整流电路创建了最佳阻抗配置。基于电磁场理论和等效磁路模型,优化创建了一种新型无接触变压器结构,该变压器具有较高的耦合系数。线圈偏置对传动效率的影响较大。结果表明,在一定距离内,耦合线圈偏移量对传动效率没有影响,超过一定距离后,传动效率几乎不存在。通过低功耗无线充电实验装置,验证了实际验证的可行性和理论研究的准确性。本文利用电路参数灵敏度分析和非接触变压器优化设计为无线充电系统提供了设计指南。
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引用次数: 0
Performance of the ferrofluid-spiral labyrinth combined seal for sealing liquid 铁磁流体-螺旋迷宫组合密封对液体的密封性能
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-20 DOI: 10.3233/jae-220228
Hujun Wang, Zhongquan Gao, Yuan Meng, Y. Li, Qiang Zhang
When the ferrofluid is used to seal liquid, the relative movement between the ferrofluid and the sealed liquid causes the stability problem of their interface, and the sealing performance is poor. However, the spiral and the spiral sleeve of the spiral labyrinth seal interact with the sealed liquid to make it reverse flow to prevent leakage when the shaft rotates. In order to improve the performance of rotary ferrofluid seal, the ferrofluid-spiral combined seal structure and the ferrofluid-spiral labyrinth combined seal structure are designed. A combined seal test-bench is built. The pressure resistance experiments and seal life experiments of ferrofluid seal and two type of combined seals are carried out. The theoretical and experimental results show that the sealing performance of the ferrofluid-spiral labyrinth combined seal is better than that of the ferrofluid-spiral combined seal ferrofluid seal. Ferrofluid-spiral labyrinth combined seal can not only solve the failure problem of ferrofluid seal at high speed, but also solve the leakage problem of spiral seal at shutdown and low speed, so as to achieve a more stable sealing effect at different speeds. The higher the speed is, the better its sealing performance is.
当铁磁流体用于密封液体时,铁磁流体与被密封液体之间的相对运动导致两者界面的稳定性问题,密封性能较差。但螺旋迷宫式密封的螺旋和螺旋套筒与被密封液体相互作用,使其反向流动,防止轴旋转时泄漏。为了提高旋转铁磁流体密封的性能,设计了铁磁流体-螺旋组合密封结构和铁磁流体-螺旋迷宫组合密封结构。建立了组合式密封试验台。对铁磁流体密封和两种组合密封进行了耐压实验和密封寿命实验。理论和实验结果表明,铁磁流体-螺旋迷宫组合密封的密封性能优于铁磁流体-螺旋组合密封。铁磁流体-螺旋迷宫组合密封不仅可以解决铁磁流体密封在高速时的失效问题,还可以解决螺旋密封在停机和低速时的泄漏问题,从而在不同速度下获得更稳定的密封效果。转速越高,其密封性能越好。
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引用次数: 0
Coupling of PSO and FE methods for electrical conductivity identification of materials used in eddy current separator 涡流分离器材料电导率识别的PSO和FE耦合方法
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-20 DOI: 10.3233/jae-220248
M. Ouili, R. Mehasni, M. Feliachi, M. Latreche
In this work, an identification of the electrical conductivity of material 𝜎 was carried out. This is accomplished by formulating and solving an inverse problem based on the minimization of an objective function using the Particle Swarm Optimization (PSO) method. Such a function represents the difference between the experimentally measured final ejection position and that numerically computed by solving the material magnetic separation problem. For this, the coupled magnetic field and the material dynamic governing equations were numerically solved using the finite element (FE) and Runge–Kutta (RK4) methods. The strong correlation observed between the computed and measured final position of the separated material verifies the accuracy of the proposed identifying approach.
在这项工作中,对材料的电导率进行了识别。这是通过使用粒子群优化(PSO)方法建立和求解基于目标函数最小化的逆问题来实现的。该函数表示实验测量的最终弹射位置与通过求解物料磁选问题计算得到的最终弹射位置的差值。为此,采用有限元(FE)和龙格-库塔(RK4)方法对耦合磁场和材料动力学控制方程进行了数值求解。分离物最终位置的计算值与实测值之间的强相关性验证了所提识别方法的准确性。
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引用次数: 0
Study on the generation characteristics of a novel electromagnetic damping generator for a rotary steerable system 一种新型旋转导向系统电磁阻尼发电机的发电特性研究
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-16 DOI: 10.3233/jae-220256
Zequn Li, Desheng Li, Benzhen Guo, Tong Zhao
This paper proposes an electromagnetic damping generator (EDG), which is a novel downhole generator for the rotary steerable system (RSS). The EDG is designed to solve the problem of unstable voltage output by the RSS generator. The generator is designed by integrating a traditional generator and an eddy current retarder (ECR). The system converts the excess kinetic energy of the EDG rotor into heating energy by the principle of eddy-current braking and resistance heating. The electromagnetic finite element models of the generator part and ECR part are established and solved by computer. The voltage and torque generated by the generator part and the braking torque of the ECR part are predicted. In the bench test, When the input power is 2537 W < Pinput < 3304 W, the EDG is able to output 300.8 V. When the input power is 3304 W, the output voltage of the ordinary generator is 346 V. The EDG can be adjusted by a decrement of up to 45.2 V to output the rated voltage. The problem of generator output voltage instability in the RSS is solved when mud flow is unstable.
提出了一种用于旋转导向系统(RSS)的新型井下电磁阻尼发生器(EDG)。EDG是为了解决RSS发生器输出电压不稳定的问题而设计的。该发电机是将传统发电机与涡流缓速器(ECR)相结合而设计的。该系统利用涡流制动和电阻加热的原理,将电涡流转子的多余动能转化为热能。建立了发电机部分和ECR部分的电磁有限元模型,并用计算机进行了求解。对发电机部分产生的电压和转矩以及ECR部分的制动转矩进行了预测。台架测试中,当输入功率为2537w < Pinput < 3304 W时,EDG能输出300.8 V。当输入功率为3304w时,普通发电机输出电压为346v。EDG可以通过高达45.2 V的减量来调节输出额定电压。解决了泥浆流量不稳定时旋转导向系统中发电机输出电压不稳定的问题。
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引用次数: 0
Loss analysis of a novel compound electromagnetic linear actuator under different operating modes and working conditions 一种新型复合电磁直线执行器在不同工作模式和工况下的损耗分析
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-15 DOI: 10.3233/jae-220185
X. Fan, Chengzhi Xie, Zhibing Zhu, Y. Li
As an important actuator component, the electromagnetic linear actuator has a significant impact on the performance of fully flexible variable valve trains. Aiming at the shortcomings of the conventional moving coil electromagnetic linear actuator (MCELA) with low force density and insufficient end-passive self-holding ability, a novel compound electromagnetic linear actuator (CELA) integrating the advantages of MCELA and the moving iron electromagnetic linear actuator (MIELA) was proposed in this work. The CELA has two operating modes, including single drive mode and cooperative drive mode, and its loss variation is different from that of the single MCELA or MIELA. Firstly, the current and displacement curves under different operating modes were obtained through experiments, which were then used as the excitation source to quantitatively analyze the copper and iron losses under different working conditions by means of 3D finite element simulation. The loss distribution and ratio of CELA under typical operating conditions were discussed in detail. The effects of stroke and valve opening duration on CELA losses were analyzed. The results show that there are significant differences in the loss variation rules between the two operating modes, the losses increase as the working stroke increases in single drive mode. In the cooperative drive mode, the losses are much greater than in the single drive mode, with the losses decreasing in the initial stage and then increasing as the stroke increases. None of the valve opening durations had a significant effect on losses. This study provides a reference for loss studies of other novel electromagnetic linear actuators.
电磁直线执行器作为一种重要的执行元件,对全柔性可变配气机构的性能有着重要的影响。针对传统动圈式电磁直线执行器(MCELA)力密度低、末端被动自持能力不足的缺点,综合MCELA和动铁式电磁直线执行器(MIELA)的优点,提出了一种新型复合电磁直线执行器(CELA)。CELA有单驱动模式和协同驱动模式两种工作模式,其损耗变化与单个MCELA或MIELA不同。首先,通过实验得到不同工况下的电流和位移曲线,然后以该曲线为激励源,采用三维有限元模拟的方法定量分析不同工况下铜和铁的损耗。详细讨论了典型工况下CELA的损耗分布和损耗比。分析了行程和阀门开启时间对CELA损失的影响。结果表明:两种驱动模式的损失变化规律存在显著差异,在单驱动模式下,损失随工作行程的增大而增大;在协同驱动模式下,损失比单驱动模式大得多,损失在初始阶段减小,随着冲程的增大而增大。阀门开启时间对损失没有显著影响。该研究为其他新型电磁直线执行器的损耗研究提供了参考。
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引用次数: 0
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International Journal of Applied Electromagnetics and Mechanics
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