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Eddy current non-destructive testing for inspection of reformer tubes applying machine learning 应用机器学习的涡流无损检测技术检测转化炉管道
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-23 DOI: 10.3233/jae-230139
Ana Carolina Pereira Soares Brandão, Ana Beatriz Dantas Fonseca, Iane de Araujo Soares, C. J. Pacheco, Daniel Mendes Fernandes, C. B. Eckstein, Laudemiro Nogueira Junior, Luiz Henrique de Almeida, Gabriela Ribeiro Pereira
HP austenitic stainless steel undergoes microstructural aging due to prolonged exposure to oxidizing and corrosive atmospheres in steam reforming furnaces. The derived aging states are classified by its service temperature and microstructural markers and monitoring it is important to residual life assessment. In this regard it was used a portable Eddy Current inspection system with the aid of machine learning classification tools, characterizing aging states in HP steel in real-time. The classification profile of a 12-meter tube was acquired, validated through Field Metallurgical Replication. The developed Eddy Current inspection system successfully differentiates three regions, revealing a progression of aging states.
高压奥氏体不锈钢由于长期暴露在蒸汽转化炉的氧化和腐蚀环境中,会发生微结构老化。由此产生的老化状态按其使用温度和微观结构标记进行分类,对其进行监测对残余寿命评估非常重要。为此,我们使用了便携式涡流检测系统,并借助机器学习分类工具,对高压钢的老化状态进行实时表征。获得了一根 12 米长钢管的分类曲线,并通过现场冶金复制进行了验证。开发的涡流检测系统成功区分了三个区域,揭示了老化状态的发展过程。
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引用次数: 0
Finite-time disturbance observer-based levitation control for vehicle-guideway coupling systems 基于有限时间扰动观测器的车辆-导轨耦合系统悬浮控制
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-20 DOI: 10.3233/jae-230040
Qiao Ren, Jimin Zhang, Hechao Zhou
In this study, a novel composite control scheme for the vehicle-guideway coupling systems is proposed, consisting of FTDOs and a FTC, aiming to address the challenges of unknown disturbances and vibration suppression. Specifically, this method adopts a single magnet-track coupling model and introduces a finite-time disturbance observer (FTDO) that utilizes only measured electromagnet-side signals to estimate unmeasurable states and unknown disturbances. Based on the estimated information provided by the FTDO, a finite-time control (FTC) scheme is developed, which simultaneously handles the problems of disturbance compensation and finite-time tracking control. Additionally, the finite-time stability of the levitation system is analyzed and proven. Finally, simulation and experimental results are given to demonstrate the feasibility and superiority of the proposed control approach.
本研究提出了一种新型车辆-导轨耦合系统复合控制方案,由 FTDO 和 FTC 组成,旨在解决未知干扰和振动抑制的难题。具体来说,该方法采用单一磁轨耦合模型,并引入了有限时间干扰观测器(FTDO),该观测器仅利用测量的电磁铁侧信号来估计不可测量的状态和未知干扰。根据 FTDO 提供的估计信息,开发了一种有限时间控制 (FTC) 方案,可同时处理干扰补偿和有限时间跟踪控制问题。此外,还分析并证明了悬浮系统的有限时间稳定性。最后,给出了仿真和实验结果,以证明所提控制方法的可行性和优越性。
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引用次数: 0
Design and simulation of a superconducting machine excitation system taking into account the three-dimensional magnetic leakage 考虑到三维漏磁的超导机器励磁系统的设计与模拟
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-16 DOI: 10.3233/jae-230085
Chen Chen, Wenfeng Zhang
The optimized design of a new high-temperature superconducting rotating pole machine is presented. Its main structural feature is the use of a double stator core which separates the synchronous machine pole shoe from the pole body to rotate separately as the machine rotor, allowing the superconducting coil to operate in a stationary state. The inner stator core, the stationary dewar and the rotor core together form the excitation system of the machine. The excitation coil windings adopt a rectangular cross-section, with flux divertor strategically placed between the high-temperature superconducting coils. This configuration aims to modulate the background magnetic field, specifically reducing the perpendicular magnetic field component. This mitigation minimizes the impact of ambient magnetic fields on the superconducting coil’s current carrying capacity, ensuring an optimized magnetic field environment for its operation. Through the integration of these modifications, the technical and economic parameters of the enhanced high-temperature superconducting machine have been significantly improved. The optimization of design, coupled with detailed calculations of the 3D electromagnetic field, was achieved utilizing the commercial software Ansys EM module.
本文介绍了新型高温超导转极机的优化设计。其主要结构特点是采用双定子铁芯,将同步机极靴与极体分开,作为机器转子单独旋转,使超导线圈在静止状态下工作。内部定子铁芯、静止磁栅和转子铁芯共同构成了机器的励磁系统。励磁线圈绕组采用矩形截面,在高温超导线圈之间战略性地放置了磁通分流器。这种配置旨在调节背景磁场,特别是减少垂直磁场分量。这种缓解措施最大限度地减少了环境磁场对超导线圈电流承载能力的影响,确保为其运行提供优化的磁场环境。通过整合这些修改,增强型高温超导设备的技术和经济参数得到了显著改善。设计的优化以及三维电磁场的详细计算是利用商业软件 Ansys EM 模块实现的。
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引用次数: 0
Assessment of thermographic tools for the validation of physics-based models of an induction sealing process 评估热成像工具,以验证感应密封工艺的物理模型
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-16 DOI: 10.3233/jae-230177
Matteo Giangolini, Giovanni Betti Beneventi, Andrea Babini
Measure of temperature dynamics in induction sealing processes is of paramount importance for the validation of physics-based models. In this work, commonly used commercial tools for temperature measurements, such as thermocouples, pyrometers and thermal cameras, are benchmarked for the characterization of the temperature dynamics occurring in multilayer aluminum foil-based packaging material undergoing relatively fast (i.e., ×100 ms) induction heating transients.
感应密封过程中的温度动态测量对于验证基于物理的模型至关重要。在这项工作中,常用的商业温度测量工具(如热电偶、高温计和热像仪)被用于描述多层铝箔包装材料在相对快速(即 ×100 毫秒)感应加热瞬态下的温度动态特性。
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引用次数: 0
Identification and characterization of damaged fiber-reinforced laminates in a Bayesian framework 贝叶斯框架下受损纤维增强层压板的识别和特征描述
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-15 DOI: 10.3233/jae-230140
Valentin Noël, Thomas Rodet, Dominique Lesselier
Non-destructive thermographic testing of damaged composite laminates modeled from the homogenization of fiber-reinforced polymers is a challenge, both because of its underlying complexity and because of the difficulties encountered in the quantification of uncertainties related to the identification and characterization of defects. To provide a rigorous framework that accepts data from different modalities and allows data fusion as well, a Bayesian neural network (BNN) [I. Kononenko, Biological Cybernetics 61(5) (1989), 361–370] with two input streams is proposed, with a focus on local inter-layer delaminations identification and characterization.
对由纤维增强聚合物均质化形成的受损复合材料层压板进行非破坏性热成像测试是一项挑战,这不仅是因为其潜在的复杂性,还因为在量化与缺陷识别和特征描述有关的不确定性方面遇到了困难。为了提供一个可接受来自不同模式的数据并允许数据融合的严格框架,我们提出了一个具有两个输入流的贝叶斯神经网络(BNN)[I. Kononenko,《生物控制论》61(5) (1989),361-370],其重点是局部层间脱层的识别和表征。
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引用次数: 0
Magnetic memory testing towards fatigue crack propagation of Q235 steel for remanufacturing 用于再制造的 Q235 钢疲劳裂纹扩展的磁记忆测试
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-08 DOI: 10.3233/jae-230050
Jianhua Ye, Ze Guo, Shoujin Zeng, Mingsan Xu
A crack propagation trial was performed on a Q235 steel M(T) sample to investigate the modifications in magnetic memory signals throughout the crack propagation procedure of ferromagnetic substances. Various detection lines were employed to gather and scrutinize magnetic memory signals under two-stage fatigue loading. The interrelation between the gradient value Kmax, the peak-to-peak value SP−Py, the stress intensity factor Ka, the extension of the sample 𝜀, crack length a, and the cyclic N was established. The findings indicate that the Hp(y) curves present a varied peak at the crack tip and in the notch, whereas the Hp(x) curve is linear. The magnetic signals display similar changes during two-stage fatigue loading, but the post-break state deviates. The fatigue process’s SP−Py shows three phases of fluctuation, escalation, and decline. Throughout the period of fatigue crack growth, Kmax and 𝜀 rise exponentially, Ka ascends linearly, and a shows linear changes. The characteristics of magnetic memory signals can measure harm after varying service periods and offer robust foundations for remanufacturing.
对 Q235 钢 M(T) 样品进行了裂纹扩展试验,以研究铁磁性物质在整个裂纹扩展过程中磁记忆信号的变化。在两阶段疲劳加载下,采用了各种检测线来收集和检查磁记忆信号。研究建立了梯度值 Kmax、峰-峰值 SP-Py、应力强度因子 Ka、样品延伸率 𝜀、裂纹长度 a 和循环 N 之间的相互关系。研究结果表明,Hp(y) 曲线在裂纹尖端和缺口处呈现不同的峰值,而 Hp(x) 曲线是线性的。在两阶段疲劳加载过程中,磁信号显示出相似的变化,但断裂后的状态却有所不同。疲劳过程的 SP-Py 显示出波动、升级和下降三个阶段。在整个疲劳裂纹增长期间,Kmax 和𝜀 呈指数上升,Ka 呈线性上升,a 呈线性变化。磁记忆信号的特性可以测量不同使用期后的危害,并为再制造提供坚实的基础。
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引用次数: 0
Research on transmission characteristics of sleeve type electromagnetic hybrid governor 套筒式电磁混合调速器传动特性研究
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-08 DOI: 10.3233/jae-230064
Gang Cheng, Donghua Song
Aiming at the shortcomings of the traditional permanent magnet governor air gap speed regulation, a sleeve-type electromagnetic hybrid governor is proposed by controlling the current instead of adjusting the air gap, the structural characteristics and working principle of the speed regulation modelare introduced, and the electromagnetic torque mathematical expression is derived based on the equivalent magnetic circuit method, and the key parameters affecting the transmission performance of the governor are obtained, and the simulation model of the sleeve electromagnetic hybrid governor is established by using the finite element analysis method to analyze the electromagnetic field change law in the governor under the transient field. The change curve of air gap magnetic inductance intensity under different currents was obtained, and the influence of speed difference under different currents on the output torque was revealed, and finally, an experimental platform was built for testing, and the maximum error of torque simulation and the test was obtained by analyzing the results to verify the accuracy of the simulation method, on this basis, two structural schemes were proposed to improve the amplitude of the torque regulation of the governor by the current, under the structure of scheme 1, the adjustment amplitude of the torque increased from 35% of the original structure to 96%, and the improvement effect was ideal. Its laws and conclusions can provide a reference for the further design and optimization of sleeve electromagnetic hybrid governor.
针对传统永磁调速器气隙调速的缺点,提出了一种以控制电流代替调节气隙的套筒式电磁混合调速器,介绍了该调速模型的结构特点和工作原理,基于等效磁路法推导了电磁转矩数学表达式,得到了影响调速器传动性能的关键参数,并利用有限元分析方法建立了套筒式电磁混合调速器的仿真模型,分析了调速器在瞬态场下的电磁场变化规律。得到了不同电流下气隙磁感应强度的变化曲线,揭示了不同电流下转速差对输出转矩的影响,最后搭建了实验平台进行测试,通过分析结果得到了转矩仿真与测试的最大误差,验证了仿真方法的准确性、在此基础上,提出了两种结构方案来改善电流对调速器转矩的调节幅度,在方案一的结构下,转矩的调节幅度由原结构的35%提高到96%,改善效果理想。其规律和结论可为套筒式电磁混合调速器的进一步设计和优化提供参考。
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引用次数: 0
Study of magnetic nonlinearities in materials with low Curie temperature applied to domestic induction heating 应用于家用感应加热的低居里温度材料的磁非线性研究
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-06 DOI: 10.3233/jae-230166
A. Pascual, J. Acero, Alexis A. Narvaez, C. Carretero
The analysis of the magnetic properties of alloys with low Curie temperature used in domestic induction heating is presented. These alloys allow the development of cookware with additional benefits with respect to regular cookware oriented to improve temperature control and the user’s safety. Firstly, an experimental method to characterize the magnetic permeability with respect to the magnetic field strength and temperature in the material is presented. Secondly, a finite element simulation method is proposed which, considering the previous characterization, allows the calculation of the electrical equivalent of an inductor-load system as a function of temperature and magnetic field. This method makes possible the application of finite element simulation in the frequency domain with nonlinear materials, which is of interest for the design of electronics associated with domestic applications of induction heating. Simulation results are experimentally verified with various ferromagnetic alloys with low Curie temperature at different power, temperature, and operating frequency ranges.
本文分析了用于家用感应加热的低居里温度合金的磁性能。与普通炊具相比,这些合金使炊具的开发具有更多优势,可改善温度控制和用户安全。首先,介绍了表征磁导率与材料中磁场强度和温度关系的实验方法。其次,提出了一种有限元模拟方法,考虑到之前的表征,该方法可以计算出电感器负载系统的电气等效值与温度和磁场的函数关系。这种方法使有限元模拟在非线性材料频域中的应用成为可能,这对与感应加热家用应用相关的电子设备设计很有意义。模拟结果在不同功率、温度和工作频率范围内通过各种低居里温度铁磁合金进行了实验验证。
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引用次数: 0
The effect of excitation current on radial electromagnetic force wave of tangential magnetizing parallel structure hybrid excitation synchronous motor 励磁电流对切向磁化并联结构混合励磁同步电机径向电磁力波的影响
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-06 DOI: 10.3233/jae-230016
Wendong Zhang, Liang Pang, Huoda Hu, Haihong Qin, Chaohui Zhao
To study the influence of the magnitude of the excitation current on the radial electromagnetic force wave of the tangential magnetizing parallel structure hybrid excitation synchronous motor (TMPS-HESM) under different working conditions. Firstly, the basic structure of the motor and the rotor magnetic circuit model is introduced. Secondly, considering the influence of excitation current, the Maxwell stress tensor method is used to analyze the radial electromagnetic force wave of the motor and the source, frequency and order of the radial electromagnetic force wave that has a great influence on the electromagnetic vibration of the motor are qualitatively obtained. Then, the three-dimensional finite element method is used to calculate the variation law of the radial electromagnetic force wave when different excitation currents are applied under no-load and load conditions, revealing that the DC excitation will increase the amplitude of the radial electromagnetic force wave of a specific order. Meanwhile, the influence of load torque variation on the radial electromagnetic force wave is discussed, and it is found that the (2f, 8) and (6f, 24) order electromagnetic force waves are greatly affected by the armature reaction. The work provides a theoretical basis for further suppressing the electromagnetic vibration of this type of hybrid excitation motor.
研究不同工况下励磁电流大小对切向磁化并联结构混合励磁同步电机(TMPS-HESM)径向电磁力波的影响。首先,介绍了电机的基本结构和转子磁路模型。其次,考虑励磁电流的影响,采用麦克斯韦应力张量法分析了电机的径向电磁力波,定性地得到了对电机电磁振动影响较大的径向电磁力波的来源、频率和阶次。然后,利用三维有限元法计算了空载和负载条件下施加不同励磁电流时径向电磁力波的变化规律,发现直流励磁会使特定阶次的径向电磁力波振幅增大。同时,讨论了负载转矩变化对径向电磁力波的影响,发现(2f,8)阶和(6f,24)阶电磁力波受电枢反作用力的影响较大。该研究为进一步抑制这类混合励磁电机的电磁振动提供了理论依据。
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引用次数: 0
Study of magnetic nonlinearities in materials with low Curie temperature applied to domestic induction heating 应用于家用感应加热的低居里温度材料的磁非线性研究
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-02-06 DOI: 10.3233/jae-230166
A. Pascual, J. Acero, Alexis A. Narvaez, C. Carretero
The analysis of the magnetic properties of alloys with low Curie temperature used in domestic induction heating is presented. These alloys allow the development of cookware with additional benefits with respect to regular cookware oriented to improve temperature control and the user’s safety. Firstly, an experimental method to characterize the magnetic permeability with respect to the magnetic field strength and temperature in the material is presented. Secondly, a finite element simulation method is proposed which, considering the previous characterization, allows the calculation of the electrical equivalent of an inductor-load system as a function of temperature and magnetic field. This method makes possible the application of finite element simulation in the frequency domain with nonlinear materials, which is of interest for the design of electronics associated with domestic applications of induction heating. Simulation results are experimentally verified with various ferromagnetic alloys with low Curie temperature at different power, temperature, and operating frequency ranges.
本文分析了用于家用感应加热的低居里温度合金的磁性能。与普通炊具相比,这些合金使炊具的开发具有更多优势,可改善温度控制和用户安全。首先,介绍了表征磁导率与材料中磁场强度和温度关系的实验方法。其次,提出了一种有限元模拟方法,考虑到之前的表征,该方法可以计算出电感器负载系统的电气等效值与温度和磁场的函数关系。这种方法使有限元模拟在非线性材料频域中的应用成为可能,这对与感应加热家用应用相关的电子设备设计很有意义。模拟结果在不同功率、温度和工作频率范围内通过各种低居里温度铁磁合金进行了实验验证。
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引用次数: 0
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International Journal of Applied Electromagnetics and Mechanics
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