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Optimization design of the modified SST based on adaptive genetic algorithm 基于自适应遗传算法的改进型 SST 优化设计
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-26 DOI: 10.3233/jae-230162
Hanyu Zhao, Yueyue Zhang, Jianjian Tu, Fan Zheng, Jiale Li
The coupling of magnetic, thermal and structural force fields exists in the design, manufacture and operation of the magnetic core of transformer and motor, which makes the experimental data obtained from the standard magnetic properties measurement inconsistent with the actual problem. In order to obtain the magnetic properties measurement data of soft magnetic materials such as electrical steel sheet under multiple physical factors, the magnetic circuit structure was improved on the basis of the standard single sheet tester. At the same time, anti-bending clips made of polyether ether ketone were installed in order to prevent the bending deformation of the sample sheet during the application of tensile stress which would lead to uneven force. Then0 this basic structure of the tester under the coupling of temperature and stress is designed. In order to further improve the excitation performance of the tester and the magnetization uniformity of the sample, combined with COMSOL and MATLAB co-simulation, adaptive genetic algorithm was used to optimize the size of the yoke and excitation coil, thereby ensuring the uniformity of the magnetic field distribution in the measurement area of the sample. Finally, by combining simulation and specific experiments, the loss measurement results of a single sheet tester under different ambient temperatures and different stresses are studied, which proves that the tester is feasible and accurate, and the variation law of complex magnetic characteristics of electrical steel sheets under multiple physical fields is summarized.
在变压器和电机磁芯的设计、制造和运行过程中,存在着磁场、热场和结构力场的耦合,使得标准磁性能测量得到的实验数据与实际问题不符。为了获得电工钢片等软磁材料在多种物理因素下的磁性能测量数据,在标准单片测试仪的基础上改进了磁路结构。同时,还安装了聚醚醚酮制成的防弯曲夹,以防止在施加拉伸应力时试样钢板发生弯曲变形而导致受力不均。这样就设计出了温度和应力耦合条件下试验机的基本结构。为了进一步提高测试仪的励磁性能和样品的磁化均匀性,结合 COMSOL 和 MATLAB 协同仿真,使用自适应遗传算法优化了磁轭和励磁线圈的尺寸,从而确保了样品测量区域内磁场分布的均匀性。最后,结合仿真和具体实验,研究了单片测试仪在不同环境温度和不同应力下的损耗测量结果,证明了该测试仪的可行性和准确性,并总结了电工钢片在多种物理场下复杂磁特性的变化规律。
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引用次数: 0
Influence of key design parameters on the critical speed of eddy current brake 关键设计参数对涡流制动器临界速度的影响
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-25 DOI: 10.3233/jae-230292
Qiming Yue, Panpan Yang, Zixuan Li, Yongshuang Wen, Leian Zhang
The critical speed of eddy current braking is a vital parameter in the design of eddy current braking devices. Currently, most simulations and experiments are used to determine the critical speed, which means a lot of time costs. This paper presents two laws of critical speed variation to help designers more quickly determine the critical speed of a particular eddy current braking device. At first, the structure and the critical speed principle of permanent magnet rotary eddy current brake (PMRECB) are described. Secondly, the finite element analysis is used to verify the accuracy of the two laws. Finally, the validity of the finite element model is confirmed by the eddy current braking test.
涡流制动的临界速度是设计涡流制动装置的一个重要参数。目前,大多数情况下都是通过模拟和实验来确定临界速度,这意味着需要花费大量的时间成本。本文提出了两个临界转速变化规律,帮助设计人员更快地确定特定涡流制动装置的临界转速。首先,介绍了永磁旋转涡流制动器(PMRECB)的结构和临界转速原理。其次,利用有限元分析来验证这两个定律的准确性。最后,通过涡流制动试验证实了有限元模型的有效性。
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引用次数: 0
Numerical simulation of contact surface stress distribution based on stress-magnetization effect surface 基于应力磁化效应表面的接触面应力分布数值模拟
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-24 DOI: 10.3233/jae-230407
Shuai Zhao, Xinjun Xu, Yaxuan Bi
Taking the surface profile of C45 steel grinding as the research object, a two-dimensional finite element contact model of rough surface and smooth rigid surface was established by using ANSYS software, and the stress distribution characteristics and rules of contact surface were analyzed under 0–10 MPa normal load. On this basis, the force-magnetic coupling model was established by using ANSYS APDL language. Furthermore, the influence of stress under on leakage magnetic field of contact surface under different load conditions was studied. The results indicated that according to the zero-crossing point of the normal component of the leakage magnetic field or the extreme point of the tangential component, the number of stress concentrations on the contact surface and the stress level of the corresponding area can be effectively determined. This innovative approach offers valuable insights for future studies on surface contact stress distribution between components.
以 C45 钢磨削表面轮廓为研究对象,利用 ANSYS 软件建立了粗糙表面与光滑刚性表面的二维有限元接触模型,分析了 0-10 MPa 法向载荷下接触表面的应力分布特征和规律。在此基础上,利用 ANSYS APDL 语言建立了力磁耦合模型。此外,还研究了不同载荷条件下接触面应力对漏磁场的影响。结果表明,根据漏磁场法向分量的零交叉点或切向分量的极值点,可以有效确定接触表面应力集中的数量和相应区域的应力水平。这种创新方法为今后研究组件之间的表面接触应力分布提供了宝贵的见解。
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引用次数: 0
Optimization design and measurement of septum magnet with low leakage field 低漏磁场隔膜磁铁的优化设计与测量
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-23 DOI: 10.3233/jae-230078
Yanqun Wei, Jingjing Zhang, Qiang Hu, Lizhen Ma, Zeen Yao, Jing Yang, Lian Jin, Qinggao Yao
As one of the key components of synchrotron injection and extraction system, the perturbation of the beam generated by the septum magnet in the non-deflection direction will directly affect the orbit matching of the injected and extracted beam. Reducing the leakage field during the development of the septum magnet is a crucial one. Based on the theory of electromagnetic field, the leakage field analysis of septum magnet was carried out by using the electromagnetic field analysis software-Opera. In order to reduce the leakage field, the variation of the leakage field with different shielding structures were analyzed, and the shielding structure was optimized by using the parametric scanning finite element numerical calculation optimization method. Eventually, a leakage field shielding structure with multilayer metal plate combination was proposed, which significantly reduced the leakage field of the septum magnet. Furthermorethe magnetic field and leakage field were measured by using the Hall probe, and the measurement results are in good agreement with the numerical simulation results.
作为同步加速器注入和提取系统的关键部件之一,隔膜磁铁在非偏转方向产生的光束扰动将直接影响注入和提取光束的轨道匹配。在隔膜磁铁的研制过程中,减少漏磁场是至关重要的一环。基于电磁场理论,利用电磁场分析软件-Opera 对隔膜磁体进行了漏磁场分析。为了减小漏磁场,分析了不同屏蔽结构下漏磁场的变化,并利用参数扫描有限元数值计算优化法对屏蔽结构进行了优化。最终,提出了一种多层金属板组合的漏磁场屏蔽结构,显著降低了隔膜磁体的漏磁场。此外,还使用霍尔探针测量了磁场和漏磁场,测量结果与数值模拟结果非常吻合。
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引用次数: 0
Multi-objective optimization of permanent magnet motor based on Improved Salp Swarm Algorithm and Spearman correlation 基于改进 Salp Swarm 算法和斯皮尔曼相关性的永磁电机多目标优化技术
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-08 DOI: 10.3233/jae-230121
Pin Lv, Haotian Ma, Xunwen Su, Donghui Xu, Ziyang Liu, Lulu Liu
In order to weaken the torque ripple caused by cogs torque and increase the output torque of permanent magnet synchronous motor, this paper proposes a multi-objective optimization method of permanent magnet synchronous motor based on Improved Multi-Objective Salp Swarm Optimization Algorithm (IMOSSA) and Spearman correlation analysis. Firstly, the improved strategy of Multi-Objective Salp Swarm Algorithm (MOSSA) was proposed, and the effectiveness of the improved algorithm was further verified by the performance test of the algorithm. Then, the motor simulation model was established, and the high correlation parameters were filtered out by Spearman correlation analysis. The response surface model was established by Response Surface Method (RSM), and the regression equation was given. The IMOSSA was used for iterative optimization. Through optimization, the experimental results show that under the premise of meeting the efficiency design requirements, the average output torque of the motor is increased by 21.35%, the torque ripple and cogging torque are reduced by 45.04% and 39.17% respectively, which verifies the effectiveness and feasibility of the proposed method.
为了减弱齿轮转矩引起的转矩纹波,提高永磁同步电机的输出转矩,本文提出了一种基于改进的多目标萨尔普群优化算法(IMOSSA)和斯皮尔曼相关分析的永磁同步电机多目标优化方法。首先,提出了多目标萨尔普群算法(MOSSA)的改进策略,并通过算法性能测试进一步验证了改进算法的有效性。然后,建立了电机仿真模型,并通过斯皮尔曼相关分析筛选出高相关参数。采用响应面法(RSM)建立了响应面模型,并给出了回归方程。采用 IMOSSA 进行迭代优化。通过优化,实验结果表明,在满足效率设计要求的前提下,电机的平均输出转矩提高了 21.35%,转矩纹波和齿槽转矩分别降低了 45.04% 和 39.17%,验证了所提方法的有效性和可行性。
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引用次数: 0
A fast modeling method for permanent magnet cylindrical eddy current brakes considering end effects 考虑末端效应的永磁圆柱涡流制动器快速建模方法
IF 1.1 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-03 DOI: 10.3233/jae-230157
Yi Duan Wang, G. Yang, Qing Le Wu
As a new type of braking method, the eddy current brake (ECB) is nowadays widely applied in life and military. The ECB can generate the strong resistance by the magnetic field, and obtaining the accurate magnetic induction distribution is essential in the ECB modeling. This paper proposes an analytical model of a cylinder ECB used in the artillery that operates under the intense impact load. This model takes the axial edge effects into consideration in both static and dynamic conditions. Firstly, this paper introduces the structure and working principle of this ECB. Secondly, a multilayer theory with virtual region is proposed to calculate the magnetic induction distribution considering the end effect. Thirdly, Finite Element Method (FEM) model is established to describe the spatial variation of the magnetic field in different conditions. Finally, the analytical model is compared with the FEM model to prove its validity and predict the working characteristic of the ECB under the intense impact load, the max recoil displacement and speed range both meet design and work requirements.
作为一种新型制动方法,电涡流制动器(ECB)如今已广泛应用于生活和军事领域。电涡流制动器在磁场的作用下会产生强大的阻力,因此获得精确的磁感应分布对于电涡流制动器的建模至关重要。本文提出了火炮中使用的圆筒形 ECB 的分析模型,该圆筒形 ECB 在强烈的冲击载荷下工作。该模型考虑了静态和动态条件下的轴向边缘效应。首先,本文介绍了这种 ECB 的结构和工作原理。其次,本文提出了一种具有虚拟区域的多层理论,用于计算考虑到端部效应的磁感应分布。第三,建立有限元法(FEM)模型来描述不同条件下磁场的空间变化。最后,将分析模型与有限元模型进行比较,以证明其有效性,并预测 ECB 在强冲击载荷下的工作特性,其最大反冲位移和速度范围均符合设计和工作要求。
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引用次数: 0
Large-stroke and high-precision coaxial integrated macro-micro composite actuator based on VCM and GMA 基于 VCM 和 GMA 的大冲程、高精度同轴集成宏微观复合致动器
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-28 DOI: 10.3233/jae-230236
Caofeng Yu, Kun Yang, Jingjing Peng, Yijun Wei, Gang Shen, Baokun Li
A coaxially integrated macro-micro composite actuator (MMCA) with large stroke and high accuracy is proposed by combining a voice coil motor (VCM) with the giant magnetostrictive actuator (GMA). The magnetic circuit model of the macro-motion part is established based on the driving principle of VCM, and the multi-field coupling model of the micro-motion part is established based on the Jiles-Atherton model. The finite element method was used to analyze the relationship between displacement, output force, velocity, acceleration, and time of the macro-motion part under different currents, the magnetic flux density, output force, and displacement curves of the micro-motion part, and the mutual influence between the macro and micro motion parts were analyzed. The prototype of the MMCA was developed, and an experimental test platform was built. The results show that the MMCA macro-motion displacement curve can fit the simulation curve well during open-loop positioning, and when the current size of the input macro-motion coil is 4 A, the experimental curve of the MMCA is the most consistent with the simulation curve. When closed-loop control, the motion curve of the drive can well follow the set displacement curve, in which the maximum stroke of the prototype developed is 50 mm, the positioning error of the macro-motion part is less than 20 μm, the maximum stroke of the micro-motion part is 40 μm, and the overall positioning accuracy of the MMCA is 0.14 μm. The research results provide a new idea and theoretical basis for further optimization and development of precision positioning platform with high precision and large stroke.
通过将音圈电机(VCM)与巨磁致伸缩致动器(GMA)相结合,提出了一种具有大行程和高精度的同轴集成式巨微复合致动器(MMCA)。根据音圈电机的驱动原理建立了大运动部分的磁路模型,根据 Jiles-Atherton 模型建立了微运动部分的多场耦合模型。采用有限元法分析了不同电流下宏观运动部分的位移、输出力、速度、加速度和时间之间的关系,微观运动部分的磁通密度、输出力和位移曲线,并分析了宏观运动部分和微观运动部分之间的相互影响。研制了 MMCA 的原型,并搭建了实验测试平台。结果表明,在开环定位时,MMCA 宏运动位移曲线能很好地贴合仿真曲线;当输入宏运动线圈的电流大小为 4 A 时,MMCA 的实验曲线与仿真曲线最为一致。闭环控制时,驱动器的运动曲线能很好地遵循设定的位移曲线,其中开发的样机最大行程为 50 mm,宏运动部分的定位误差小于 20 μm,微运动部分的最大行程为 40 μm,MMCA 的整体定位精度为 0.14 μm。研究成果为进一步优化和开发高精度、大行程的精密定位平台提供了新的思路和理论依据。
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引用次数: 0
Two complementary examples of electrification in the cement industry 水泥行业电气化的两个互补实例
IF 0.6 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.3233/jae-230215
Koen Van Reusel
The European “Horizon 2020” LEILAC and DESTINY projects are two examples of electrification in the cement industry. LEILAC shows how resistance heating can be applied as a substitution of an existing gas-supplied process. The use of microwave heating in the DESTINY project illustrates the downscaling of the production paradigm towards small on-site-of-demand cement production, allowing a further reduction in CO2 emission.
欧洲 "地平线 2020 "的 LEILAC 和 DESTINY 项目是水泥工业电气化的两个范例。LEILAC 项目展示了如何利用电阻加热替代现有的气体供应工艺。DESTINY 项目中微波加热的使用说明了生产模式向小型现场需求水泥生产的缩减,从而进一步减少了二氧化碳排放量。
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引用次数: 0
Research on electromagnetic torque and fault parameter identification of pumped storage machine under power generation state based on optimized network parameter method 基于优化网络参数法的发电状态下抽水蓄能机电磁转矩与故障参数识别研究
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-06-10 DOI: 10.3233/jae-220267
Pin Lv, Kaixuan Wang, Xunwen Su, Yuelin Zhai, Lushuai Cheng, Haoming Wang
Because of the complex and frequent multi-operation conditions of pumped storage machine and the difficulty of its numerical analysis, an optimized network parameter method (ONPM) is given to identify the second harmonic electromagnetic torque of large salient-pole generators. Different from the former research which only considers the positive and negative sequence components, the second harmonic electromagnetic torque of pumped storage machine under power generation state is identified in neutral point grounded system, which are displayed by the lumped parameters. Then, in order to test the validity of the theoretical analysis among power generation salient-pole generators, the finite element model of 300 MVA pumped storage machine under power generation is established. Through the comparison and analysis of the finite element result data with the actual experimental data in the steady state of no-load test and short-circuit test, the correctness of the finite element model is completely verified. Finally, in the case of small current asymmetry and large current asymmetry, the second harmonic electromagnetic torques obtained by ONPM and finite element method (FEM) are found respectively, and their relative errors are elaborately displayed. The results display that ONPM can accurately identify the electromagnetic torque parameters which indicate the specific operation and fault state of pumped storage machine under power generation state. This fault parameter identification has practical significance for monitoring and improving the operation state and stability of large salient-pole generator.
由于抽水蓄能机的多工况复杂频繁,数值分析难度大,因此给出了一种优化网络参数法(ONPM)来识别大型斜极发电机的二次谐波电磁转矩。与以往只考虑正、负序分量的研究不同,本文在中性点接地系统中识别了抽水蓄能机在发电状态下的二次谐波电磁转矩,并用叠加参数表示。然后,为了检验理论分析在发电盐极发电机中的有效性,建立了发电状态下 300 MVA 抽水蓄能机的有限元模型。通过将有限元结果数据与空载试验和短路试验稳态下的实际实验数据进行对比分析,完全验证了有限元模型的正确性。最后,在小电流不对称和大电流不对称的情况下,分别求出了 ONPM 和有限元法(FEM)得到的二次谐波电磁转矩,并详细显示了它们的相对误差。结果表明,ONPM 能准确识别表示抽水蓄能机在发电状态下具体运行和故障状态的电磁转矩参数。该故障参数识别对于监测和改善大型盐极发电机的运行状态和稳定性具有实际意义。
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引用次数: 0
Design and experimental verification of hybrid excitation magnetic field modulation machine for electric vehicle propulsion 电动汽车推进用混合励磁磁场调制器的设计与实验验证
IF 0.6 4区 工程技术 Q3 Engineering Pub Date : 2024-06-10 DOI: 10.3233/jae-220288
Yang Zhang, Wanqi Kong, Jiming Luo, Yanlong Mu, Ting Li, Duane Decker
As one sort of flux modulation machine based on magnetic gear effect, field-modulated machine features with low speed large torque. A novel hybrid excitation field-modulated machine (HEFMM) is proposed by introducing the concept of hybrid excitation, the flux modulation poles (FMPs) and excitation winding of which are emplaced in stator teeth and the adjacent FMPs. It can be maintained wide speed range operation through the processes of flux-enhancing and flux-weakening with no increasing machine bulk, as well as the numbers of stator and rotor slot. The working principle of proposed machine is deeply studied, as well as basic electromagnetic characteristics are calculated by finite element method, including no-load magnetic flux linkage, no-load back electromotive force, cogging torque and output torque. In addition, the processes of flux-enhancing and flux-weakening are analyzed. Finally, one prototype with one kilowatt was built and its static characteristics were tested. The results show that the proposed HEFMM has the features of high torque density, small cogging torque and wide speed range, which is promising candidate for electric vehicle direct drive field.
作为一种基于磁齿轮效应的磁通调制机,场调制机具有低速大扭矩的特点。通过引入混合励磁的概念,提出了一种新型混合励磁场调制机(HEFMM),其磁通调制极(FMP)和励磁绕组被安置在定子齿和相邻的 FMP 上。通过磁通增强和磁通减弱过程,它可以在不增加机器体积以及定子和转子槽数的情况下保持宽转速范围运行。本文深入研究了所提机器的工作原理,并采用有限元法计算了基本电磁特性,包括空载磁通联结、空载反向电动势、齿槽转矩和输出转矩。此外,还分析了磁通增强和磁通减弱的过程。最后,制造了一台一千瓦的原型机,并对其静态特性进行了测试。结果表明,所提出的 HEFMM 具有转矩密度高、齿槽转矩小和速度范围宽的特点,有望应用于电动汽车直接驱动领域。
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引用次数: 0
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International Journal of Applied Electromagnetics and Mechanics
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