To elucidate the combined influence of porous materials and inert gases on combustible gas explosions, a customized explosion pipeline system was designed to systematically investigate the effects of porous materials with varying pore densities (10-40PPI) and nitrogen concentrations on flame intensity, propagation velocity, structural dynamics, and overpressure. The results demonstrate a dual-mode interaction: 10PPI porous materials were found to exhibit flame-enhancing properties, amplifying combustion intensity, while higher pore densities (20-40PPI) were observed to transition from flame acceleration to suppression as pore dimensions approach or even falling below the methane quenching diameter. This transition mechanism is governed by dominant wall effects and thermal quenching. The addition of nitrogen was shown to further suppress upstream flame intensity and velocity through synergistic mechanisms, including radical scavenging, kinetic energy dissipation, and fuel dilution, resulting in a peak overpressure attenuation of 75.6 %. The optimal explosion mitigation was achieved using 40PPI porous materials and 10 % nitrogen concentration. This study provides a mechanistic framework for explosion suppression strategies, offering actionable insights for industrial safety applications.
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