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Discounted costs and obsolescence with the Joint replenishment problem 贴现成本和报废与联合补给问题
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2021.8.002
Ricardo Afonso, P. Godinho, J. C. L. D. Costa
Real life inventory lot sizing problems are frequently challenged with the need to order different types of items within the same batch. The Joint Replenishment Problem (JRP) addresses this setting of coordinated ordering by minimizing the total cost, composed of ordering (or setup) costs and holding costs, while satisfying the demand. The complexity of this problem increases when some or all item types are prone to obsolescence. In fact, the items may experience an abrupt decline in demand because they are no longer needed, due to rapid advancements in technology, going out of fashion, or ceasing to be economically viable. This article proposes an extension of the Joint Replenishment Problem (JRP) where the items may suddenly become obsolete at some time in the future. The model assumes constant demand and the items’ lifetimes follow independent negative exponential distributions. The optimization process considers the time value of money by using the expected discounted total cost as the minimization criterion. The proposed model was applied to some test cases, and sensitivity analyses were performed, in order to assess the impact of obsolescence on the ordering policy. The increase in the obsolescence risk, through the progressive increase of the obsolescence rates of the item types, determines smaller lot sizes on the ordering policy. The increase in the discount rate causes smaller quantities to be ordered as well.
现实生活中的库存批量问题经常受到需要在同一批中订购不同类型物品的挑战。联合补给问题(JRP)通过在满足需求的同时最小化由订购(或设置)成本和保持成本组成的总成本来解决这种协调订货的设置。当某些或所有项目类型都容易过时时,这个问题的复杂性就会增加。事实上,这些物品的需求可能会突然下降,因为它们不再被需要,因为技术的快速进步,过时,或者在经济上不再可行。本文建议延长联合补给问题(JRP),其中项目可能在未来某个时候突然过时。模型假设需求不变,产品寿命服从独立的负指数分布。优化过程以期望折现总成本为最小化准则,考虑资金的时间价值。将提出的模型应用于一些测试用例,并进行敏感性分析,以评估过时对订购策略的影响。通过产品类型的逐步增加的报废率,报废风险的增加决定了订购策略上较小的批量。贴现率的提高也导致订购的数量减少。
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引用次数: 1
How to start a heuristic? Utilizing lower bounds for solving the quadratic assignment problem 如何启动启发式?利用下界求解二次分配问题
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2021.12.003
R. Matousek, Ladislav Dobrovsky, J. Kůdela
The Quadratic Assignment Problem (QAP) is one of the classical combinatorial optimization problems and is known for its diverse applications. The QAP is an NP-hard optimization problem which attracts the use of heuristic or metaheuristic algorithms that can find quality solutions in an acceptable computation time. On the other hand, there is quite a broad spectrum of mathematical programming techniques that were developed for finding the lower bounds for the QAP. This paper presents a fusion of the two approaches whereby the solutions from the computations of the lower bounds are used as the starting points for a metaheuristic, called HC12, which is implemented on a GPU CUDA platform. We perform extensive computational experiments that demonstrate that the use of these lower bounding techniques for the construction of the starting points has a significant impact on the quality of the resulting solutions.
二次分配问题(QAP)是经典的组合优化问题之一,有着广泛的应用。QAP是一个NP-hard优化问题,它吸引了启发式或元启发式算法的使用,这些算法可以在可接受的计算时间内找到高质量的解。另一方面,有相当广泛的数学规划技术是为寻找QAP的下限而开发的。本文提出了两种方法的融合,其中下界计算的解决方案被用作元启发式的起点,称为HC12,这是在GPU CUDA平台上实现的。我们进行了大量的计算实验,证明使用这些下限技术来构建起点对所得解的质量有重大影响。
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引用次数: 12
Integrated scheduling of machines and automated guided vehicles (AGVs) in flexible job shop environment using genetic algorithms 基于遗传算法的柔性作业车间机械与自动导引车的综合调度
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.2.002
I. Chaudhry, A. F. Rafique, I. Elbadawi, M. Aichouni, Muhammed Usman, Mohamed Boujelbene, A. Boudjemline
In this research integrated scheduling of machines and automated guided vehicles (AGVs) in a flexible job shop environment is addressed. The scheduling literature generally ignores the transportation of jobs between the machines and when considered typically assumes an unlimited number of AGVs. In order to comply with Industry 4.0 requirements, today’s manufacturing systems make use of AGVs to transport jobs between the machines. The addressed problem involves simultaneous assignment of operations to one of the alternative machines, determining the sequence of operations on each machine and assignment of transportation operations between machines to an available AGV. We present a Microsoft Excel® spreadsheet-based solution for the problem. Evolver®, a proprietary GA is used for the optimization. The GA routine works as an add-in to the spreadsheet environment. The flexible job shop model is developed in Microsoft Excel® spreadsheet. The assignment of AGV is independent of the GA routine and is done by the spreadsheet model while the GA finds the assignment of operations to the machines and then finds the best sequence of operations on each machine. Computational analysis demonstrates that the proposed method can effectively and efficiently solve a wide range of problems with reasonable accuracy. Benchmark problems from the literature are used to highlight the effectiveness and efficiency of the proposed implementation. In most of the cases the proposed implementation can find the best-known solution found by previous studies.
研究了柔性作业车间环境下机械与自动导引车的集成调度问题。调度文献通常忽略了机器之间的作业传输,并且通常假设agv的数量是无限的。为了符合工业4.0的要求,今天的制造系统使用agv在机器之间传输作业。所解决的问题包括将操作同时分配给可选机器之一,确定每台机器上的操作顺序,并将机器之间的运输操作分配给可用的AGV。我们提出了一个基于Microsoft Excel®电子表格的解决方案。Evolver®,一个专有的遗传算法被用于优化。GA例程作为电子表格环境的外接程序。柔性作业车间模型在Microsoft Excel®电子表格中开发。AGV的分配独立于遗传算法例程,由电子表格模型完成,而遗传算法找到机器的操作分配,然后在每台机器上找到最佳的操作顺序。计算分析表明,该方法能以合理的精度有效地解决各种问题。从文献中的基准问题被用来突出提出的实施的有效性和效率。在大多数情况下,提出的实现可以找到以前研究中发现的最著名的解决方案。
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引用次数: 10
An algorithm for a no-wait flowshop scheduling problem for minimizing total tardiness with a constraint on total completion time 具有总完工时间约束的无等待流水车间调度问题的最小化总延迟算法
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2021.8.003
A. Allahverdi, H. Aydilek, Asiye Aydilek
We consider a no-wait m-machine flowshop scheduling problem which is common in different manufacturing industries such as steel, pharmaceutical, and chemical. The objective is to minimize total tardiness since it minimizes penalty costs and loss of customer goodwill. We also consider the performance measure of total completion time which is significant in environments where reducing holding cost is important. We consider both performance measures with the objective of minimizing total tardiness subject to the constraint that total completion time is bounded. Given that the problem is NP-hard, we propose an algorithm. We conduct extensive computational experiments to compare the performance of the proposed algorithm with those of three well performing benchmark algorithms in the literature. Computational results indicate that the proposed algorithm reduces the error of the best existing benchmark algorithm by 88% under the same CPU times. The results are confirmed by extensive statistical analysis. Specifically, ANOVA analysis is conducted to justify the difference between the performances of the algorithms, and a test of hypothesis is performed to justify that the proposed algorithm is significantly better than the best existing benchmark algorithm with a significance level of 0.01.
本文考虑了在钢铁、制药和化工等不同制造行业中常见的无等待多机流程车间调度问题。目标是尽量减少总延误,因为这将使惩罚成本和客户信誉损失最小化。我们还考虑了总完井时间的性能指标,这在降低保持成本很重要的环境中是很重要的。在总完工时间有限的约束下,以最小化总延误为目标来考虑这两种绩效指标。考虑到这个问题是np困难的,我们提出了一个算法。我们进行了大量的计算实验,以比较所提出的算法与文献中三种性能良好的基准算法的性能。计算结果表明,在相同的CPU时间下,该算法比现有最佳基准算法的误差降低了88%。这些结果得到了广泛的统计分析的证实。具体而言,通过方差分析来证明算法之间的性能差异,并通过假设检验来证明本文算法显著优于现有最佳基准算法,显著性水平为0.01。
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引用次数: 2
Optimal subsidy strategies in a smart supply chain driven by dual innovation 双创新驱动下智能供应链的最优补贴策略
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.7.001
Baogui Xin, Yan Xu
Due to the deep integration of modern information technology, supply chain management has moved into a new stage of a smart supply chain. Considering the dual smart innovation of the manufacturer's production and retailer’s service, the manufacturer-led Stackelberg game model is constructed in the smart supply chain. Under the single and coordinated government subsidy strategies, the optimal decisions of the smart supply chain are researched, and the impacts of manufacturers' risk aversion on the government subsidy strategies and supply chain decisions are analysed. In addition, the efficiencies of different government subsidy strategies are compared and analysed by numerical simulation. Finally, the results show that: (i) The moderate risk aversion by the manufacturer can improve social welfare and help provide consumers with more affordable products. (ii) The government expenditure and product prices are highest under the coordinated subsidy strategy. (iii) Subsidising manufacturers is more beneficial than subsidising retailers among the two single government subsidy strategies. (iv) In general, the coordinated government subsidy strategy is more effective than the single subsidy strategy for the innovative development of a smart supply chain. In conclusion, the research provides a significant practical reference for jointly building the smart supply chain.
由于与现代信息技术的深度融合,供应链管理进入了智能供应链的新阶段。考虑到制造商生产和零售商服务的双重智能创新,构建了智能供应链中制造商主导的Stackelberg博弈模型。在政府补贴策略单一和协调的情况下,研究了智能供应链的最优决策,分析了制造商风险规避对政府补贴策略和供应链决策的影响。此外,通过数值模拟对不同政府补贴策略的效率进行了比较和分析。最后,研究结果表明:(1)制造商适度的风险规避能够提高社会福利水平,有助于为消费者提供更实惠的产品。(2)协调补贴策略下的政府支出和产品价格最高。(3)在两种单一政府补贴策略中,补贴制造商比补贴零售商更有利。(四)总体而言,政府协同补贴策略比单一补贴策略更有利于智能供应链的创新发展。综上所述,本研究为共同构建智能供应链提供了重要的现实参考。
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引用次数: 0
More effective heuristics for a two-machine no-wait flowshop to minimize maximum lateness 双机无等待流程车间更有效的启发式最小化最大延迟
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.7.002
H. Aydilek, Asiye Aydilek, Muberra Allahverdi, A. Allahverdi
We address a manufacturing environment with the no-wait constraint which is common in industries such as metal, plastic, and semiconductor. Setup times are modelled as uncertain with the objective of minimizing maximum lateness which is an important performance measure for customer satisfaction. This problem has been addressed in scheduling literature for the two-machine no-wait flowshop where dominance relations were presented. Recently, another dominance relation was presented and shown to be about 90% more efficient than the earlier ones. In the current paper, we propose two new dominance relations, which are less restrictive than the earlier ones in the literature. The new dominance relations are shown to be 140% more efficient than the most recent one in the literature. As the level of uncertainty increases, the newly proposed dominance relation performs better, which is another strength of the newly proposed dominance relation. Moreover, we also propose constructive heuristics and show that the best of the newly proposed heuristics is 95% more efficient than the existing one in the literature under the same CPU time.
我们解决了在金属、塑料和半导体等行业中常见的无等待约束的制造环境。设置时间建模为不确定的,目标是最小化最大延迟,这是客户满意度的重要绩效指标。这一问题已经在双机无等待流车间的调度文献中得到了解决,其中存在优势关系。最近,另一种优势关系被提出,并被证明比以前的优势关系效率高90%左右。在本文中,我们提出了两个新的优势关系,它们比先前文献中的优势关系限制更少。新的优势关系被证明比文献中最新的优势关系效率高140%。随着不确定性水平的增加,新提出的优势关系表现得更好,这是新提出的优势关系的另一个优势。此外,我们还提出了建设性启发式算法,并表明在相同的CPU时间下,新提出的启发式算法的效率比现有文献中的启发式算法高95%。
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引用次数: 4
The combined effect of rework, postponement, multiple shipments, and overtime producing common-component on a multiproduct vendor-client incorporated system 在多产品供应商-客户合并系统中,返工、延期、多次发货和加班生产公共组件的综合效应
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.2.003
Y. Chiu, Liang You, Tiffany Chiu, Fan-Yun Pai
The study examines the combined effect of rework, multiple shipments, postponement, and overtime producing common-component on a multiproduct vendor-client incorporated system. Clients’ product demand trend turns to diversity, quality, and rapid response in the current supply-chain environment. Under such a stiff competitive environment, today’s manufacturers must effectively plan their multi-item fabrication to boost utilization and product quality, minimize total relevant costs, and meet short given order lead time. By considering the commonality of the finished goods, required quality, and completion lead time, this study presents an exact model featuring rework of defects, multiple shipments, postponement, overtime producing the mutual component, and satisfying the market needs. Through the techniques of explicitly modeling, formulating, and system cost minimization, this study simultaneously derives the optimal cycle-time and shipping frequency for the studied problem. A numerical example helps show how our model works for any given parameter values and how the variation in single and multiple factors of the problem affects the crucial system performances (e.g., total uptimes, each relevant cost, utilization, total cost, etc.) A wide variety of today’s industries (e.g., automotive, household goods, etc.) and their related supply chains can utilize our decisional model to reveal in-depth managerial insights for planning their fabrication and shipments.
本研究考察了在一个多产品供应商-客户合并系统中,返工、多次出货、延期和加班生产通用组件的综合影响。在当前的供应链环境下,客户的产品需求趋势是多样化、高质量、快速响应。在如此激烈的竞争环境下,当今的制造商必须有效地规划他们的多项目制造,以提高利用率和产品质量,最大限度地降低相关总成本,并满足较短的给定订单交货时间。考虑成品共性、质量要求、交货期等因素,提出了缺陷返工、多次出货、延期、加班生产互件、满足市场需求的精确模型。通过显式建模、公式化和系统成本最小化技术,同时得出了所研究问题的最优周期时间和运输频率。一个数值例子有助于展示我们的模型如何适用于任何给定的参数值,以及问题的单个和多个因素的变化如何影响关键的系统性能(例如,总正常运行时间、每个相关成本、利用率、总成本等)。当今各种各样的行业(例如,汽车、家居用品等)及其相关供应链可以利用我们的决策模型来揭示深入的管理见解,以规划其制造和运输。
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引用次数: 1
A new metaheuristic approach for the meat routing problem by considering heterogeneous fleet with time windows 考虑带时间窗口的异构船队的肉类路由问题的一种新的元启发式方法
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.5.001
H. Riaño, J. Escobar, Nicolás Clavijo-Buritica
Guided by a real case, this paper efficiently proposes a new metaheuristic algorithm based on Simulated Annealing to solve the Heterogeneous Vehicle Routing Problem with Time Windows to deliver fresh meat in urban environments. Our proposal generates an initial feasible solution using a hybrid heuristic based on the well-known Travelling Salesman Problem (TSP) solution and, subsequently, refining it through a Simulated Annealing (SA). We have tested the efficiency of the proposed approach in a company case study related to the planning of the transportation of a regional distribution center meat company to customers within the urban and rural perimeter of Bogotá, Colombia. The main goal is to reach a service level of 97% while reducing operational costs and several routes (used vehicles). The results show that the proposed approach finds better routes than the current ones regarding costs and service level within short computing times. The proposed scheme promises to solve the refrigerated vehicle routing problem.
结合实际案例,提出了一种基于模拟退火的元启发式算法,有效地解决了城市环境中带时间窗的异质车辆配送问题。我们的建议使用基于著名的旅行推销员问题(TSP)解决方案的混合启发式生成初始可行解,然后通过模拟退火(SA)对其进行改进。我们已经在一个公司案例研究中测试了所建议方法的效率,该案例研究涉及到哥伦比亚波哥大城乡范围内的区域配送中心肉类公司向客户的运输规划。主要目标是达到97%的服务水平,同时降低运营成本和几条路线(二手车)。结果表明,在较短的计算时间内,该方法在成本和服务水平方面优于现有方法。该方案有望解决冷藏车路径问题。
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引用次数: 3
MILP of multitask scheduling of geographically distributed maintenance tasks 地理分布维护任务的多任务调度
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2021.7.001
Hamed Allaham, D. Dalalah
Due to its proactive impact on the serviceability of components in a system, preventive maintenance plays an important role particularly in systems of geographically spread infrastructure such as utilities networks in commercial buildings. What makes such systems differ from the classical schemes is the routing and technicians' travel times. Besides, maintenance in commercial buildings is characterized by its short tasks’ durations and spatial distribution within and between different buildings, a class of problems that has not been suitably investigated. Although it is not trivial to assign particular duties solely to multi-skilled teams under limited time and capacity constraints, the problem becomes more challenging when travel routes, durations and service levels are considered during the execution of the daily maintenance tasks. To address this problem, we propose a Mixed Integer Linear Programming Model that considers the above settings. The model exact solution recommends collaborative choices that include the number of maintenance teams, the selected tasks, routes, tasks schedules, all detailed to days and teams. The model will reduce the cost of labor, replacement parts, penalties on service levels and travel time. The optimization model has been tested using different maintenance scenarios taken from a real maintenance provider in the UAE. Using CPLEX solver, the findings demonstrate an inspiring time utilization, schedules of minimal routing and high service levels using a minimum number of teams. Different travel speeds of diverse assortment of tasks, durations and cost settings have been tested for further sensitivity analysis.
由于预防性维护对系统中组件的可维护性具有积极的影响,因此预防性维护在地理分布的基础设施系统(如商业建筑中的公用事业网络)中发挥着重要作用。这种系统与传统方案的不同之处在于路线和技术人员的旅行时间。此外,商业建筑的维修任务持续时间短,在不同建筑内部和不同建筑之间的空间分布,这类问题还没有得到适当的研究。虽然在有限的时间和能力限制下,将特定的任务单独分配给多技能团队并非易事,但在执行日常维护任务时考虑到旅行路线、持续时间和服务水平,这个问题就变得更具挑战性。为了解决这个问题,我们提出了一个考虑上述设置的混合整数线性规划模型。模型精确的解决方案建议协作选择,包括维护团队的数量、选择的任务、路线、任务时间表,所有这些都详细到天数和团队。这种模式将降低人工成本、更换零件的成本、对服务水平的惩罚和旅行时间。该优化模型已经在阿联酋的实际维护提供商的不同维护场景中进行了测试。使用CPLEX求解器,结果显示了令人鼓舞的时间利用率,最少的路由计划和使用最少数量的团队的高服务水平。为了进一步的敏感性分析,我们测试了不同任务分类、持续时间和成本设置的不同旅行速度。
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引用次数: 7
Decision analysis of individual supplier in a vendor-managed inventory program with revenue-sharing contract 收益共享合同下供应商管理库存计划中单个供应商的决策分析
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-01 DOI: 10.5267/j.ijiec.2022.1.003
Xide Zhu, Lingling Xie, Gui‐Hua Lin, Xiuyan Ma
As a useful strategy to improve the flexibility of the system to manage uncertainty in supply and demand and to improve the sustainability of the supply chain, vendor-managed inventory (VMI) programs have attracted widespread attention in the field of supply chain management. However, a growing body of empirical literature has shown that participants’ decisions deviate significantly from the standard theoretical predictions. Under a VMI program, the supplier bears not only the production cost, but also the risk of leftover inventory. Moreover, the inequality among participants and different personalities of decision-makers in VMI programs may lead to the divergence of decision-making. To understand the supplier’s replenishment decision in view of the behavioral pattern, we propose a new inventory model for the supplier with the focus theory of choice. The proposed model conceives that the retailer evaluates each replenishment quantity based on the most salient demand for him/her instead of calculating the expected utility. By employing this inventory model, we construct a two-tier supply chain model with revenue-sharing contract and theoretically derive the optimal sharing percentage of the revenue and replenishment quantity. Results analysis gains managerial insights into the strategic selection of the retailer who faces suppliers with different personalities. Comparisons between the classic revenue-sharing contract model and the proposed model are also carried out by illustrative examples. This research provides a new perspective to analyze individual supplier’s behavior in a VMI program with revenue-sharing contracts.
供应商管理库存作为一种提高系统管理不确定性的灵活性和提高供应链可持续性的有效策略,在供应链管理领域受到了广泛的关注。然而,越来越多的实证文献表明,参与者的决策明显偏离了标准的理论预测。在VMI计划下,供应商不仅要承担生产成本,还要承担剩余库存的风险。此外,VMI项目中参与者之间的不平等和决策者的不同性格可能导致决策的分歧。为了从行为模式的角度理解供应商的补给决策,本文运用焦点选择理论提出了一个新的供应商库存模型。该模型认为零售商根据自己最突出的需求来评估每次补货数量,而不是计算期望效用。利用该库存模型,构建了具有收益共享契约的两层供应链模型,并从理论上推导出收益和补货量的最优共享百分比。结果分析为零售商面对不同个性的供应商的战略选择提供了管理见解。通过实例对经典的收益共享契约模型与本文提出的模型进行了比较。本研究提供了一个新的视角来分析具有收益共享合同的VMI计划中单个供应商的行为。
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引用次数: 2
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International Journal of Industrial Engineering Computations
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