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Computational Methods of the Identification of Chaboche Isotropic-Kinematic Hardening Model Parameters Derived from the Cyclic Loading Tests 从循环加载试验中得出的 Chaboche 各向同性-机械硬化模型参数的计算鉴定方法
Pub Date : 2024-02-01 DOI: 10.12913/22998624/175930
Marta Wójcik, A. Gontarz, A. Skrzat, G. Winiarski
The Chaboche-Lemaitre combined isotropic-kinematic hardening model (CKIH) gives an overall information about the material behaviour under cyclic loading. The identification of hardening parameters is a difficult and time-consuming problem. The procedure of the parameters identification using the experimental hysteresis curve obtained in a cyclic loading test under strain control is presented in details here for a S235JR construction steel. The last stabilized cycle extracted from the hysteresis curve is required for the identification of hardening parame - ters. The model with three backstresses is tested here. The optimization algorithm is also used for the improvement of the agreement between experimental and numerical data. In order to include some uncertainty of experiment and the identification procedure, the authorial algorithm written on the basis of the fuzzy logic soft-computing method is applied here. The results obtained show that the identification procedure presented in this paper ensures the good agreement between the experimental tests and numerical calculations. The correct selection of parameters associated with the hardening is essential for the right description of material behaviour subject to loading in different engineering problems, including in metal forming processes.
Chaboche-Lemaitre 各向同性运动硬化组合模型(CKIH)提供了循环加载下材料行为的整体信息。硬化参数的确定是一个既困难又耗时的问题。本文以 S235JR 建筑用钢为例,详细介绍了利用应变控制下循环加载试验中获得的实验滞后曲线进行参数识别的过程。从滞后曲线中提取的最后一个稳定循环是确定硬化参数所必需的。这里测试了具有三个背应力的模型。优化算法也用于改善实验数据与数值数据之间的一致性。为了将实验和识别程序的某些不确定性考虑在内,本文采用了基于模糊逻辑软计算方法编写的算法。结果表明,本文提出的识别程序确保了实验测试和数值计算之间的良好一致性。正确选择与硬化相关的参数对于正确描述不同工程问题(包括金属成型工艺)中受载荷影响的材料行为至关重要。
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引用次数: 0
Autonomous Mobile Robots in Automotive Remanufacturing: A Case Study for Intra-Logistics Support 汽车再制造中的自主移动机器人:内部物流支持案例研究
Pub Date : 2024-02-01 DOI: 10.12913/22998624/177398
J. Pizoń, Łukasz Wójcik, Akadiusz Gola, Łukasz Kański, Izabela Nielsen
The article focuses on the role of modern logistics 4.0 technologies and lean management in optimizing ancillary processes in intralogistics. The literature review presents critical aspects of intralogistics, including using autonomous mobile robots (AMR) and the challenges associated with their successful implementation. The article also discusses the concepts of Industry 4.0 and Industry 5.0. highlighting the importance of synergies between workers and advanced technologies. In optimizing logistics processes, the authors emphasize the importance of lean management and tools such as 5S and Kaizen. The authors analyze the research gap related to the organization of auxiliary processes, intralogistics, and the introduction of modern technologies. The lack of good practices and strategies for implementing new technologies for ancillary processes makes this a critical issue for managers and production engineers. The article provides practical strategies that can be implemented in companies. It is a valuable resource for managers seeking to manage intralogistics and effectively improve support processes in manufac - turing plants. In summary, the article provides a comprehensive look at modern approaches to optimizing support processes in internal logistics. It highlights the importance of integrating modern logistics technologies with lean management principles, which can increase companies’ efficiency and competitiveness.
文章重点论述了现代物流 4.0 技术和精益管理在优化内部物流辅助流程中的作用。文献综述介绍了内部物流的关键方面,包括使用自主移动机器人(AMR)及其成功实施的相关挑战。文章还讨论了工业 4.0 和工业 5.0 的概念,强调了工人与先进技术之间协同作用的重要性。在优化物流流程方面,作者强调了精益管理以及 5S 和 Kaizen 等工具的重要性。作者分析了与辅助流程组织、内部物流和现代技术引入相关的研究差距。由于缺乏针对辅助工序实施新技术的良好实践和策略,这对管理人员和生产工程师来说是一个至关重要的问题。文章提供了可在企业中实施的实用策略。它是管理人员管理内部物流和有效改善制造工厂辅助流程的宝贵资源。总之,文章全面介绍了优化内部物流支持流程的现代方法。文章强调了将现代物流技术与精益管理原则相结合的重要性,这可以提高公司的效率和竞争力。
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引用次数: 0
Design and Implementation of a Versatile Flexible 3D Wire Bending Machine with Accuracy Algorithm 带精确算法的多功能柔性三维线材弯曲机的设计与实现
Pub Date : 2024-02-01 DOI: 10.12913/22998624/180310
Mohammed O. Farhan, M. Al-Khafaji, Muhannad Q. Abood
This paper presents the development of a flexible wire bending machine designed to overcome limitations associ - ated with traditional counterparts. Traditionally, wire bending machines are often designed for specific purposes, necessitate complex coding, are prohibitively expensive, or are constrained to producing two-dimensional shapes. To address these challenges, our study begins with an extensive review of existing research in the field, fol - lowed by the selection of a concept derived from this analysis. The methodology encompasses the entire design and manufacturing process. Initial research guides the concept selection, which is then translated into a practical design using SolidWorks simulations. The theoretical foundation involves mathematical formulations for each machine component, ranging from the wire feeding system to the bidirectional and 3D bending mechanisms. Main actuators are chosen based on calculated parameters, and the machine is assembled, incorporating a CNC system. The machine is tested first without wire and subsequently with the bending of an aluminum (1350-H26), 3.2 mm diameter wire, copper with 3.25 mm diameter and steel with 2.5 mm diameter. The results demonstrate high ac - curacy performance and underscore the significance of considering spring back and bend allowance for precision in both 2D and 3D wire configurations. This study not only contributes to the design and fabrication of a flexible wire bending machine but also addresses the shortcomings of traditional counterparts, making wire bending more accessible, versatile, and cost-effective.
本文介绍了一种柔性线材折弯机的开发情况,其设计克服了传统折弯机的局限性。传统的线材折弯机通常是为特定目的而设计的,需要复杂的编码,价格昂贵,或只能生产二维形状。为了应对这些挑战,我们的研究首先对该领域的现有研究进行了广泛的回顾,然后根据分析结果选择了一个概念。该方法涵盖了整个设计和制造过程。最初的研究为概念的选择提供指导,然后通过 SolidWorks 仿真将概念转化为实际设计。理论基础包括从送丝系统到双向和三维弯曲机构等每个机器组件的数学公式。根据计算参数选择主要执行器,并组装机器,其中包括一个数控系统。首先在不使用线材的情况下对机器进行了测试,随后对直径为 3.2 毫米的铝线(1350-H26)、直径为 3.25 毫米的铜线和直径为 2.5 毫米的钢线进行了弯曲测试。结果表明了高精度性能,并强调了在二维和三维线材配置中考虑回弹和弯曲余量对精度的重要性。这项研究不仅有助于柔性线材折弯机的设计和制造,还解决了传统折弯机的不足之处,使线材折弯更加方便、通用和经济。
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引用次数: 0
Research on the Distribution of Axial Excitation of Positive Pressure Ventilators in the Aspect of Stability Safety of the Load-Bearing Frame 承重框架稳定性安全方面的正压通风机轴向激励分布研究
Pub Date : 2024-02-01 DOI: 10.12913/22998624/174845
B. Wieczorek, Piotr Kaczmarzyk, Ł. Warguła, Marcin Giedrowicz, Damian Bąk, Łukasz Gierz, Grigor Stambolov, Boris Kostov
Positive pressure ventilators are exposed to self-shifting during their operation. The aim of the article was to perform research analysing dynamic excitations resulting from vibrations caused by the operation of the drive system. The tests included four different fans, including one with an electric drive. The tests carried out made it possible to determine the effective RMS R value of vibrations, which is a maximum of 0.970 G, and the direction of the excitation relative to the vertical and horizontal axes. In addition, the values of vibration amplitudes on individual axes of the adopted reference system were determined. In this case, the highest values were measured on the vertical axes for combustion-powered ventilators (vibration value from 20 to 35 m/s 2 ) and in the axis along the fan rotor for electric-powered ventilators (vibration value from 1.1 m/s 2 ).
正压通风机在运行过程中会发生自偏移。文章的目的是对驱动系统运行时产生的振动所导致的动态激励进行研究分析。测试包括四种不同的风机,其中一种采用电力驱动。通过测试,确定了振动的有效 RMS R 值(最大值为 0.970 G)以及相对于垂直轴和水平轴的激励方向。此外,还确定了采用的参考系统各轴上的振幅值。在这种情况下,燃烧动力通风机在垂直轴上测得的振幅值最大(振幅值为 20 至 35 米/秒 2),电动通风机沿风机转子轴测得的振幅值最大(振幅值为 1.1 米/秒 2)。
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引用次数: 1
Acoustic-Based Drone Detection Using Neural Networks – A Comprehensive Analysis 利用神经网络进行基于声学的无人机探测--综合分析
Pub Date : 2024-02-01 DOI: 10.12913/22998624/175863
W. Paszkowski, Akadiusz Gola, A. Świć
The article presents and describes the implementation of research on the detection of a drone in an urban environ - ment using of the sound features. The methods of drone detection were recognized on the basis of modeling and evaluation of the features of the audio and acoustic signal. The authors proposed the use of a neural network model for the needs of drone detection taking into account acoustic measurements in an anechoic chamber and in an urban environment. The final part presents the obtained results of the drone detection. For the purposes of detection, a neural network model was used in order to recognize the obtained images of the spectograms of sound sources.
文章介绍了利用声音特征探测城市环境中无人机的研究实施情况。无人机检测方法是在对音频和声学信号特征进行建模和评估的基础上确定的。考虑到在消声室和城市环境中进行的声学测量,作者建议使用神经网络模型来满足无人机探测的需要。最后一部分介绍了无人机探测的结果。为了进行检测,使用了神经网络模型来识别声源频谱图的图像。
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引用次数: 0
Research on the Distribution of Axial Excitation of Positive Pressure Ventilators in the Aspect of Stability Safety of the Load-Bearing Frame 承重框架稳定性安全方面的正压通风机轴向激励分布研究
Pub Date : 2024-02-01 DOI: 10.12913/22998624/174845
B. Wieczorek, Piotr Kaczmarzyk, Ł. Warguła, Marcin Giedrowicz, Damian Bąk, Łukasz Gierz, Grigor Stambolov, Boris Kostov
Positive pressure ventilators are exposed to self-shifting during their operation. The aim of the article was to perform research analysing dynamic excitations resulting from vibrations caused by the operation of the drive system. The tests included four different fans, including one with an electric drive. The tests carried out made it possible to determine the effective RMS R value of vibrations, which is a maximum of 0.970 G, and the direction of the excitation relative to the vertical and horizontal axes. In addition, the values of vibration amplitudes on individual axes of the adopted reference system were determined. In this case, the highest values were measured on the vertical axes for combustion-powered ventilators (vibration value from 20 to 35 m/s 2 ) and in the axis along the fan rotor for electric-powered ventilators (vibration value from 1.1 m/s 2 ).
正压通风机在运行过程中会发生自偏移。文章的目的是对驱动系统运行时产生的振动所导致的动态激励进行研究分析。测试包括四种不同的风机,其中一种采用电力驱动。通过测试,确定了振动的有效 RMS R 值(最大值为 0.970 G)以及相对于垂直轴和水平轴的激励方向。此外,还确定了采用的参考系统各轴上的振幅值。在这种情况下,燃烧动力通风机在垂直轴上测得的振幅值最大(振幅值为 20 至 35 米/秒 2),电动通风机沿风机转子轴测得的振幅值最大(振幅值为 1.1 米/秒 2)。
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引用次数: 1
Evaluation of the Efficacy of Effective Microorganisms in the Reclamation of Degraded Soils 评估有效微生物在退化土壤改良中的功效
Pub Date : 2024-02-01 DOI: 10.12913/22998624/182983
G. Żukowska, Magdalena Myszura-Dymek, Zofia Durczyńska, Marta Bik-Małodzińśka, S. Roszkowski
The article assesses the suitability of effective microorganisms (EM) for the reclamation of degraded soils. The aim of the research was to determine the reclamation effectiveness of the use of EM against the background of min - eral wool used together with sewage sludge or mineral fertilization with nitrogen, phosphorus, potassium (NPK) on soils degraded as a result of sulfur extraction. The effectiveness of reclamation was assessed on the basis of changes in the total organic carbon (TOC) content and the properties of humic compounds. The obtained results showed that the use of effective microorganisms in relation to mineral wool and wool used in combination with sewage sludge or NPK causes significant changes in the content and quality of soil organic matter. The observed decrease in the content of TOC, humins and an increase in the share of carbon of labile fractions and free and loosely bound with silicate-free (R 2 O 3 ) and calcium (Ca) humus forms indicate, that in the soils in which effective microorganisms were used, mineralization processes dominated in the transformation of soil organic matter. The humification process resulted in more durable humic compounds with a higher content of humic acids and humic acids to fulvic acids ratio (C-HA:C-FA). Supplementing commonly used materials in soil reclamation with the introduction of effective microorganisms is a promising technology. Further research is necessary to determine the composition of these biofertilisers and the optimal doses at which they should be used.
文章评估了有效微生物(EM)在退化土壤改良中的适用性。研究的目的是确定在最小羊毛与污水污泥或氮、磷、钾(NPK)矿物肥料一起用于因硫磺提取而退化的土壤的背景下,使用 EM 的复垦效果。根据总有机碳(TOC)含量的变化和腐殖质化合物的特性来评估复垦的效果。结果表明,在矿棉和矿棉与污水污泥或氮磷钾结合使用时,使用有效的微生物会使土壤有机物质的含量和质量发生显著变化。所观察到的总有机碳(TOC)和腐殖质含量的减少,以及易溶组分、游离和松散结合的无硅酸盐(R 2 O 3 )和钙(Ca)腐殖质形式的碳含量的增加,表明在使用了有效微生物的土壤中,矿化过程在土壤有机质的转化中占主导地位。腐殖化过程产生了更持久的腐殖化合物,腐殖酸含量更高,腐殖酸与富勒酸的比率(C-HA:C-FA)也更高。通过引入有效的微生物来补充土壤改良中常用的材料是一项很有前景的技术。有必要开展进一步研究,以确定这些生物肥料的成分和最佳使用剂量。
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引用次数: 0
Accelerations Caused by Underwater Explosions on the Naval Gun Foundation 海军舰炮基础水下爆炸引起的加速度
Pub Date : 2024-02-01 DOI: 10.12913/22998624/174846
B. Szturomski, R. Kiciński, Stanisław Milewski
The manuscript analyzes the impact of a non-contact underwater explosion on the foundation of a 35 mm naval cannon mounted on board a Project 258 minehunter. The finite element method was used to complete the task. Cole’s empirical formulas were used to describe the distribution of the pressure wave from the explosion of the TNT charge in water as a function of distance, time, and mass. The hull geometry was reflected based on technical documentation as a shell structure reinforced with beam-bar elements. Devices with large weights were represented as rigid bodies. Simplifications were used to minimize the number of degrees of freedom. The construction of ship’s hull is made of non-magnetic austenitic steel. The dynamic characteristics of this steel were determined based on static and dynamic tensile tests. The Johnson-Cook constitutive model was used to describe the mate - rial properties of steel. As part of the work, the impact resistance study of marine structures was presented, how it is defined by the existing regulations in the Polish Navy was considered, and the scope of their applicability was given. The scientific innovation of the presented work consists of checking and specifying the guidelines for designing and constructing warships.
手稿分析了非接触式水下爆炸对安装在 258 项目猎雷舰上的 35 毫米舰炮基础的影响。该任务采用有限元法完成。科尔的经验公式被用来描述 TNT 炸药在水中爆炸产生的压力波的分布与距离、时间和质量的函数关系。船体的几何形状是根据技术文件反映的,即用梁柱元素加固的壳体结构。重量较大的装置被表示为刚体。为了尽量减少自由度的数量,对其进行了简化。船体结构由非磁性奥氏体钢制成。这种钢的动态特性是根据静态和动态拉伸试验确定的。约翰逊-库克(Johnson-Cook)构成模型被用来描述钢材的性能。作为工作的一部分,介绍了海洋结构的抗冲击性研究,考虑了波兰海军现有法规对其的定义,并给出了其适用范围。这项工作的科学创新在于检查和明确军舰设计和建造的指导方针。
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引用次数: 0
Influence of Different Polishing Methods on Surface Roughness and Microhardness of Dental Composites 不同抛光方法对牙科复合材料表面粗糙度和显微硬度的影响
Pub Date : 2024-02-01 DOI: 10.12913/22998624/178515
Ż. A. Mierzejewska, K. Łukaszuk, M. Choromańska, Anna Zalewska, Jan Borys, B. Antonowicz, Ewa Kulesza
Six different composites were used in the study. From each material, 40 cylinder-shaped samples were made. All samples were polymerized and polished using three different methods. To evaluate surface roughness a confocal laser microscope was used, and microhardness was determined using a universal Vickers hardness tester. The data were analysed using the one-way ANOVA test at a significance level of 0.05 for both tests. The smoothest surfaces in all groups of composites were obtained for control samples. Also in all groups of com - posite samples no statistically significant differences were found between the Sof-Lex and Enhance+PoGo. The measurement of surface roughness obtained for the Kenda system showed significantly lower values than for the other two methods. The surfaces of the control samples showed statistically significantly lower micro - hardness values compared to all polishing systems for all six tested resin composites, additionally no statisti - cally significant differences were found between all finishing and polishing methods. Regardless of the finish - ing and polishing method used, the lowest microhardness values among microhybrid materials were found for Charisma Flow, while among nanohybrid materials the lowest values were obtained for Herculite HRV Ultra. Finishing and polishing increases the microhardness of microhybrid and nanohybrid composite resin. The use of Kenda three step polishing system resulted in smoother surface for all tested composite materials compared to the Sof-Lex and Enhance+PoGo systems, while the finishing and polishing method had little effect on the microhardness of the surface.
研究中使用了六种不同的复合材料。每种材料都制作了 40 个圆柱形样品。所有样品均采用三种不同的方法进行聚合和抛光。使用激光共聚焦显微镜评估表面粗糙度,使用通用维氏硬度计测定微硬度。这两项测试均采用单因子方差分析,显著性水平均为 0.05。在各组复合材料中,对照组样品的表面最为光滑。此外,在所有复合材料样品组中,Sof-Lex 和 Enhance+PoGo 在统计学上没有明显差异。Kenda 系统的表面粗糙度测量值明显低于其他两种方法。在所有六种测试的树脂复合材料中,与所有抛光系统相比,对照样品的表面显微硬度值在统计学上明显较低,此外,在所有表面处理和抛光方法之间也没有发现明显的统计学差异。无论采用哪种表面处理和抛光方法,在微混合材料中,Charisma Flow 的显微硬度值最低,而在纳米混合材料中,Herculite HRV Ultra 的显微硬度值最低。表面处理和抛光会增加微混合和纳米混合复合树脂的显微硬度。与 Sof-Lex 和 Enhance+PoGo 系统相比,使用 Kenda 三步抛光系统可使所有受测复合材料的表面更加光滑,而修饰和抛光方法对表面微硬度的影响很小。
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引用次数: 0
Effect of Cutting-Edge Geometry on the Machinability of 316L Austenitic Steel 切削刃几何形状对 316L 奥氏体钢加工性的影响
Pub Date : 2024-02-01 DOI: 10.12913/22998624/177031
M. Grabowski, Marcin Małek, Reza Teimouri, S. Skoczypiec
The paper focuses on the problem of selecting the correct tool geometry in high-speed milling of 316L stainless steel. Carbide milling cutters with two configurations of helix angle (40/42 degrees for tool#1 and 35/38 degrees for tool#2) with different cutting edge radiuses r n (i.e. 4 µm, 6 µm, 8 µm, 10 µm and 12 µm) were prepared and their impact on cutting force and roughness were analyzed. The obtained results revealed that the small changes in cutting edge radius r n have a significant effect on both cutting forces and surface roughness.In this context, irrespective to the type of the tool, increasing the cutting edge radius results in further cutting force. However, increasing the cutting edge radius shows different behavior on roughness while using different tool helix angles. For the tool#1, it was found that the surface roughness increases by increasing the cutting edge radius from 6 μm to 12 μm; while in the samples machined by tool #2, increase in cutting edge radius results in reduction of rough - ness. It was also found that irrespective to the values of cutting edge radius, the cutting force while using tool #1 is slightly less than the tool#2. In addition, the induced milling surface roughness of the samples machined by tool#2 is significantly less than the tool#1 where the mean value of Ra was reduced from 2.55 µm to 0.35 µm.
本文重点讨论了在高速铣削 316L 不锈钢时选择正确刀具几何形状的问题。制备了两种螺旋角配置(1 号刀具为 40/42 度,2 号刀具为 35/38 度)、不同切削刃半径 r n(即 4 µm、6 µm、8 µm、10 µm 和 12 µm)的硬质合金铣刀,并分析了它们对切削力和粗糙度的影响。结果表明,切削刃半径 r n 的微小变化都会对切削力和表面粗糙度产生显著影响。然而,在使用不同的刀具螺旋角时,增加切削刃半径对粗糙度的影响也不同。对于 1 号刀具,研究发现,当切削刃半径从 6 μm 增加到 12 μm 时,表面粗糙度会增加;而在使用 2 号刀具加工的样品中,切削刃半径的增加会导致粗糙度降低。研究还发现,无论切削刃半径的值如何,使用 1 号刀具时的切削力都略小于 2 号刀具。此外,使用 2 号刀具加工的样品的诱导铣削表面粗糙度明显低于 1 号刀具,Ra 的平均值从 2.55 µm 降至 0.35 µm。
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引用次数: 0
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