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Interpolation-based parametric model order reduction of automotive brake systems for frequency-domain analyses 基于插值的汽车制动系统参数模型降阶频域分析
Q1 Mathematics Pub Date : 2023-02-28 DOI: 10.1002/gamm.202300002
Fabian Matter, Igor Iroz, Peter Eberhard

Brake squeal describes noise with different frequencies that can be emitted during the braking process. Typically, the frequencies are in the range of 1 to 16 kHz. Although the noise has virtually no effect on braking performance, strong attempts are made to identify and eliminate the noise as it can be very unpleasant and annoying. In the field of numerical simulation, the brake is typically modeled using the Finite Element method, and this results in a high-dimensional equation of motion. For the analysis of brake squeal, gyroscopic and circulatory effects, as well as damping and friction, must be considered correctly. For the subsequent analysis, the high-dimensional damped nonlinear equation system is linearized. This results in terms that are non-symmetric and dependent on the rotational frequency of the brake rotor. Many parameter points to be evaluated implies many evaluations to determine the relevant parameters of the unstable system. In order to increase the efficiency of the process, the system is typically reduced with a truncated modal transformation. However, with this method the damping and the velocity-dependent terms, which have a significant influence on the system, are neglected for the calculation of the eigenmodes, and this can lead to inaccurate reduced models. In this paper, we present results of other methods of model order reduction applied on an industrial high-dimensional brake model. Using moment matching methods combined with parametric model order reduction, both the damping and the various parameter-dependent terms of the brake model can be taken into account in the reduction step. Thus, better results in the frequency domain can be obtained. On the one hand, as usual in brake analysis, the complex eigenvalues are evaluated, but on the other hand also the transfer behavior in terms of the frequency response. In each case, the classical and the new reduction method are compared with each other.

制动器尖叫声描述了制动过程中可能发出的不同频率的噪音。通常,频率在1到16的范围内 kHz。尽管噪音实际上对制动性能没有影响,但我们还是努力识别和消除噪音,因为噪音可能非常令人不快和讨厌。在数值模拟领域,制动器通常使用有限元方法建模,这会产生高维运动方程。为了分析制动器的尖叫声,必须正确考虑陀螺和循环效应,以及阻尼和摩擦。为了进行后续分析,将高维阻尼非线性方程组线性化。这导致了非对称的,并且取决于制动盘的旋转频率。要评估的许多参数点意味着要确定不稳定系统的相关参数的许多评估。为了提高过程的效率,通常通过截断模态变换来减少系统。然而,使用这种方法,在计算本征模时忽略了对系统有重大影响的阻尼项和速度相关项,这可能导致不准确的简化模型。在本文中,我们给出了应用于工业高维制动器模型的其他模型降阶方法的结果。使用力矩匹配方法结合参数模型降阶,在降阶步骤中可以考虑制动模型的阻尼和各种参数相关项。因此,可以在频域中获得更好的结果。一方面,在制动分析中,通常会评估复杂的特征值,但另一方面也会评估频率响应方面的传递行为。在每种情况下,对经典和新的约简方法进行了比较。
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引用次数: 0
Special Issue on Experimental Solid Mechanics 实验固体力学特刊
Q1 Mathematics Pub Date : 2022-08-14 DOI: 10.1002/gamm.202200019
Stefan Hartmann, Stefan Diebels

In the present special volume, the German Association of Applied Mathematics and Mechanics (GAMM) Expert Committee “Experimental Solid Mechanics” was again given the opportunity to summarize the current scientific activities of individual participating working groups in Germany. Both optical measurement methods from surface information as well as radiation-based methods for detecting the internal states present in material bodies are receiving increasing interest. Nowadays, the required measurement systems can simply be purchased, or they can be developed in-house. In addition, there are still many scientific questions left open in the evaluation of the found measurement data. In the meantime, image correlation methods are often used to determine the surface deformation of components, the discrete data of which are now evaluated using proprietary software tools, or are coupled with infrared thermography systems, in particular to determine the dissipating energy of mechanically loaded components.

In the first issue of this special volume, four contributions are compiled proposing (1) a shear evaluation tool using digital image correlation (DIC) for plane problems [5], the coupling of infrared thermography (IRT) and 3D DIC for both (2) identifying material parameters in metal plasticity [6] as well as (3) applicability studies of foams and auxetic materials [3], and, finally, (4) identifying the heat conductivity parameters in transversal isotropy using IRT [8].

The second issue treats distance measurements of laminate layers using microscopical images [4], and three further contributions on μ-CT measurements. First, new in-situ measurements in granular media using μ-X-ray computer tomography (CT) combined with ultrasonic wave propagation is investigated [7]. A further contribution treats the influence of the pores on the fatigue properties of particular additively manufactured parts [2], and, finally, a study on the micro-structural characterization and stochastic modeling of open-cell foam using μ-CT image analysis [1]. All articles contribute to contact-less measurement sensing and evaluation in the field of solid mechanics.

在本特刊中,德国应用数学和力学协会(GAMM)“实验固体力学”专家委员会再次有机会总结德国各参与工作组目前的科学活动。基于表面信息的光学测量方法以及基于辐射的检测物质内部状态的方法正受到越来越多的关注。如今,所需的测量系统可以简单地购买,或者可以在内部开发。此外,在对已发现的测量数据进行评价时,仍有许多科学问题有待解决。与此同时,图像相关方法通常用于确定部件的表面变形,这些离散数据现在使用专有软件工具进行评估,或者与红外热成像系统相结合,特别是用于确定机械加载部件的耗散能量。在本特刊的第一期中,编辑了四篇文章,提出了(1)使用数字图像相关(DIC)解决平面问题的剪切评估工具[5],红外热成像(IRT)和3D DIC的耦合(2)识别金属塑性中的材料参数[6]以及(3)泡沫和辅助材料的适用性研究[3],最后,(4)使用IRT识别横向各向同性中的导热系数参数[8]。第二个问题是使用显微图像处理层压层的距离测量[4],以及对μ-CT测量的三个进一步贡献。首先,研究了利用μ- x射线计算机断层扫描(CT)结合超声波传播在颗粒介质中进行原位测量的新方法[7]。进一步的贡献研究了孔隙对特定增材制造零件疲劳性能的影响[2],最后,利用μ-CT图像分析研究了开孔泡沫的微观结构表征和随机建模[1]。所有的文章都有助于固体力学领域的非接触测量、传感和评估。
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引用次数: 0
Microstructure characterization and stochastic modeling of open-cell foam based on μCT-image analysis 基于μ ct图像分析的开孔泡沫材料微观结构表征及随机建模
Q1 Mathematics Pub Date : 2022-07-24 DOI: 10.1002/gamm.202200018
Lukas Bogunia, Stefan Buchen, Kerstin Weinberg

Foam is a cellular material whose mechanical properties are strongly determined by its complex microstructure. To study the microstructure, at first a foam characterization based on μ$$ upmu $$CT image processing is required. Here we present an image segmentation procedure and determine the foam's characteristics using the lattice cell-based concept of intrinsic volumes. Information like porosity, pore size distribution, and ligament shape are derived. These data are then employed as input for the generation of stochastic foam volume elements with the corresponding morphology. The introduced microstructural characterization and foam generation procedures are validated by an inverse analysis, that is, by a μ$$ upmu $$CT image analysis of the stochastic foam volume element. Additionally, an example investigation of industrial polyurethane foam proves the concepts.

泡沫是一种多孔材料,其力学性能在很大程度上取决于其复杂的微观结构。为了研究泡沫的微观结构,首先需要基于μ $$ upmu $$ CT图像处理的泡沫表征。在这里,我们提出了一种图像分割程序,并使用基于晶格细胞的固有体积概念确定泡沫的特征。诸如孔隙度、孔径分布和韧带形状等信息都可以得到。然后将这些数据用作生成具有相应形态的随机泡沫体积单元的输入。通过对随机泡沫体积元的μ $$ upmu $$ CT图像分析,验证了所介绍的微观结构表征和泡沫生成过程。此外,通过对工业聚氨酯泡沫的实例研究验证了这些概念。
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引用次数: 6
Influence of CT image processing on the predicted impact of pores on fatigue of additively manufactured Ti6Al4V and AlSi10Mg CT图像处理对增材制造Ti6Al4V和AlSi10Mg的孔隙疲劳预测影响的影响
Q1 Mathematics Pub Date : 2022-07-11 DOI: 10.1002/gamm.202200017
Ulrike Gebhardt, Paul Schulz, Alexander Raßloff, Ilja Koch, Maik Gude, Markus Kästner

Pores are inherent to additively manufactured components and critical especially in technical components. Since they reduce the component's fatigue life, a reliable identification and description of pores is vital to ensure the component's performance. X-ray computed tomography (CT) is an established and non-destructive testing method to investigate internal defects. The CT scan process can induce noise and artefacts in the resulting images which afterwards have to be reduced through image processing. To reconstruct the internal defects of a component, the images need to be segmented in defect region and bulk material by applying a threshold. The application of the threshold as well as the previous image processing alter the geometry and size of the identified defects. This contribution aims to quantify the influence of selected commercial image processing and segmentation methods on identified pores in several additively manufactured components made of AlSi10Mg and Ti6Al4V as well as in an artificial CT scan. To that aim, gray value histograms and characteristic parameters thereof are compared for different image processing tools. After the segmentation of the processed images, particle characteristics are compared. The influence of image processing and segmentation on the predicted fatigue life of the material is evaluated through the change of the largest pore in each set of data applying Murakami's empirical area$$ sqrt{mathrm{area}} $$-parameter model.

孔隙是增材制造部件所固有的,尤其在技术部件中至关重要。由于孔隙降低了构件的疲劳寿命,因此可靠的孔隙识别和描述对于保证构件的性能至关重要。x射线计算机断层扫描(CT)是一种成熟的无损检测方法,用于检测内部缺陷。CT扫描过程会在生成的图像中产生噪声和伪影,然后必须通过图像处理来降低这些伪影。为了重建构件的内部缺陷,需要应用阈值对图像进行缺陷区域和本体材料的分割。阈值的应用以及先前的图像处理改变了识别缺陷的几何形状和大小。该贡献旨在量化选定的商业图像处理和分割方法对几种AlSi10Mg和Ti6Al4V增材制造部件以及人工CT扫描中识别孔隙的影响。为此,比较了不同图像处理工具的灰度值直方图及其特征参数。对处理后的图像进行分割后,比较颗粒特征。应用Murakami的经验面积$$ sqrt{mathrm{area}} $$ -参数模型,通过每组数据中最大孔隙的变化来评价图像处理和分割对材料疲劳寿命预测的影响。
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引用次数: 3
Phase-resolving direct numerical simulations of particle transport in liquids—From microfluidics to sediment 流体中颗粒输运的相位解析直接数值模拟——从微流体到沉积物
Q1 Mathematics Pub Date : 2022-06-20 DOI: 10.1002/gamm.202200016
Jochen Fröhlich, Thomas E. Hafemann, Ramandeep Jain

The article describes direct numerical simulations using an Euler–Lagrange approach with an immersed-boundary method to resolve the geometry and trajectory of particles moving in a flow. The presentation focuses on own work of the authors and discusses elements of physical and numerical modeling in some detail, together with three areas of application: microfluidic transport of spherical and nonspherical particles in curved ducts, flows with bubbles at different void fraction ranging from single bubbles to dense particle clusters, some also subjected to electro-magnetic forces, and bedload sediment transport with spherical and nonspherical particles. These applications with their specific requirements for numerical modeling illustrate the versatility of the approach and provide condensed information about main findings.

本文描述了直接数值模拟使用欧拉-拉格朗日方法与浸没边界的方法来解决几何形状和粒子在流动中移动的轨迹。本报告重点介绍了作者自己的工作,并详细讨论了物理和数值模拟的要素,以及三个应用领域:弯曲管道中球形和非球形颗粒的微流控输运,不同空隙率的气泡流动,从单个气泡到密集的颗粒团簇,一些也受到电磁力的影响,以及球形和非球形颗粒的河床泥沙输运。这些应用及其对数值模拟的特定要求说明了该方法的多功能性,并提供了有关主要发现的简明信息。
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引用次数: 2
Applicability of correlated digital image correlation and infrared thermography for measuring mesomechanical deformation in foams and auxetics 相关数字图像相关和红外热成像在测量泡沫和助剂细观力学变形中的适用性
Q1 Mathematics Pub Date : 2022-06-20 DOI: 10.1002/gamm.202200014
Sergej Grednev, Stefan Bronder, Francesco Kunz, Martin Reis, Susanne-Marie Kirsch, Felix Welsch, Stefan Seelecke, Stefan Diebels, Anne Jung

Cellular materials such as metal foams or auxetic metamaterials are interesting microheterogeneous materials used for lightweight construction and as energy absorbers. Their macroscopic behavior is related to their specific mesoscopic deformation by a strong structure-property-relationship. Digital image correlation and infrared thermography are two methods to visualize and study the local deformation behavior in materials. The present study deals with the full-field thermomechanical analysis of the mesomechanical deformation in Ni/PU hybrid foams and Ni/polymer hybrid auxetic structures performing a correlative digital image correlation and infrared thermography. Instead of comparing and correlating only the primary output variables of both methods, strain and temperature, also strain rates and temperature rates occurring during deformation were compared. These allow for a better correlation and more conclusive results than obtained using only the primary output variables.

蜂窝材料,如金属泡沫或auxetic超材料是有趣的微非均质材料,用于轻量化结构和能量吸收。它们的宏观行为与特定的细观变形有很强的结构-性能关系。数字图像相关和红外热成像是可视化和研究材料局部变形行为的两种方法。采用相关的数字图像相关和红外热成像技术,对Ni/PU杂化泡沫和Ni/聚合物杂化结构的细观力学变形进行了现场热力学分析。除了比较和关联两种方法的主要输出变量应变和温度,还比较了变形过程中发生的应变率和温度率。与仅使用主要输出变量相比,这允许更好的相关性和更结论性的结果。
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引用次数: 1
Preface to special issue on Direct numerical simulations of turbulent flows—Part II 紊流直接数值模拟专刊前言-第二部分
Q1 Mathematics Pub Date : 2022-06-14 DOI: 10.1002/gamm.202200015
Marc Avila, Jörg Schumacher
This issue and its preceding twin issue are devoted to the simulation of turbulent fluid flows. The focus is on numerical solutions of the governing Navier–Stokes equations, in which all temporal and spatial scales are resolved and which are known as direct numerical simulations (DNS) [8]. For a brief introduction to DNS, the reader is referred to the preface of the preceding issue [1], and references therein. The two issues contain a broad spectrum of topics which includes the study of sound generation mechanisms in combustion [4], the extraction of dominant spatiotemporal patterns and coherent structures in several canonical flows [12,14], the active control of turbulence in compressible fluid flows [9], the modeling of jets impinging on rough surfaces [10], the high-order, low-dissipation modeling of compressible multi-phase flows [2] and the accurate simulation of particleand bubble-laden fluid flows [3]. In what follows, we briefly summarize the three contributions to the second issue. Flows driven by pressure gradients and by temperature-induced buoyancy forces are referred to as mixed convection flows and are common in nature and in engineering, for example, in heat exchangers, cooling systems, and air-conditioned rooms and spaces, such as an airplane cabin. Wagner and Wetzel [12] discuss results of recent DNS of a pressure-driven flow in a differentially heated, vertical channel [13]. They demonstrate that differential heating induces a strong asymmetry in the turbulent flow, when compared to an isothermal fluid. Specifically near the cooled wall, turbulence is enhanced, whereas it is damped in the heated wall. This effect, which is quantified with a thorough analysis of the coherent structures in the flow, becomes more pronounced as the thermal driving is increased. Compressible, multiphase flows exhibit very complex dynamics acting in a wide range of scales, ranging from molecular (shock waves, fluid–fluid interfaces) up to the largest coherent structures in the flow, dictated by the geometry and the driving. On the one hand, the experimental measurement of such flows is very difficult and limited to gross features. On the other hand, their simulation is particularly challenging, as numerical diffusion (dissipation) must be introduced to stabilize the numerical solutions against unphysical oscillations. As a consequence, compressible multiphase flows remain poorly understood. Fleischmann et al. [2] present an overview of recent improvements in high-order, low-dissipation schemes for compressible multi-phase flows. Level sets are employed to model discontinuous phase-interface interactions. The very good accuracy of the implementation in the code ALPACA [5,6] is demonstrated for several paradigmatic examples of considerable difficulty. Overall, the paper provides an introduction to several advanced techniques, such as multiresolution data compression, and includes detailed elaborations of the treatment of floating-point induced disturban
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引用次数: 0
High-order modeling of interface interactions using level sets 使用水平集的界面交互的高阶建模
Q1 Mathematics Pub Date : 2022-05-24 DOI: 10.1002/gamm.202200012
Nico Fleischmann, Josef M. Winter, Stefan Adami, Nikolaus A. Adams

Most technological advancements in medicine, process and energy engineering, life and food science, mobility and environmental engineering involve mastering fluid mechanical effects. In particular, compressible flow physics including shockwaves and phase-interface interactions exhibit multi-scale phenomena spanning several orders of magnitude upwards from nanometer and nanosecond time scales. Clearly, detailed analysis of such effects is impossible by means of experimental techniques. On the contrary, numerical modeling and simulations allow to capture the aforementioned mechanisms and provide non-invasive access to any quantity of interest. Yet, the complex fluid physics require powerful computational methods utilizing recent advancements for high-order schemes. In this work, we provide an overview on latest high-order low-dissipation schemes using level sets to model discontinuous phase-interface interactions.

医学、过程与能源工程、生命与食品科学、流动性与环境工程等领域的大多数技术进步都涉及对流体力学效应的掌握。特别是,包括激波和相界面相互作用在内的可压缩流动物理表现出从纳米和纳秒时间尺度向上跨越几个数量级的多尺度现象。显然,用实验技术来详细分析这种效应是不可能的。相反,数值建模和模拟允许捕获上述机制,并提供对任何感兴趣数量的非侵入性访问。然而,复杂的流体物理需要利用最新进展的高阶格式的强大计算方法。在这项工作中,我们概述了使用水平集来模拟不连续相界面相互作用的最新高阶低耗散方案。
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引用次数: 1
On the determination of thermal boundary conditions for parameter identifications of thermo-mechanically coupled material models 热-机耦合材料模型参数辨识中热边界条件的确定
Q1 Mathematics Pub Date : 2022-05-24 DOI: 10.1002/gamm.202200010
Lars Rose, Andreas Menzel

Identifiability and sensitivity of thermal boundary coefficients identified alongside thermal material parameters by means of full field measurements during a simple tension test are shown empirically using a simple tension test with self heating as a proof of concept. The identification is started for 10 different initial guesses, all of which converge toward the same optimum. The solution appears to be locally unique and parameters therefore independent, but a comparison against a reference solution indicates high correlation between three model parameters and the prescribed external temperatures required to model heat exchange with either air or clamping jaws. This sensitivity is further analyzed by rerunning the identification with different prescribed external temperatures and by comparing the obtained optimal parameter values. Although the model parameters are independent, optimal values for heat conduction and the heat transfer coefficients are highly correlated as well as sensitive with respect to a change, respectively, measurement error of the external temperatures. A precise fit on the basis of a simple tension test therefore requires precise measurements and a suitable material model which is able to accurately predict dissipated energy.

在简单的张力试验中,通过现场测量,热边界系数与热材料参数一起确定的可识别性和敏感性,通过使用具有自加热的简单张力试验作为概念证明,进行了经验证明。从10个不同的初始猜测开始识别,所有这些猜测都收敛于相同的最优值。该解决方案似乎是局部唯一的,因此参数是独立的,但与参考解决方案的比较表明,三个模型参数和与空气或夹爪热交换模型所需的规定外部温度之间存在高度相关性。通过在不同规定的外部温度下重新进行识别,并比较所获得的最优参数值,进一步分析了该灵敏度。虽然模型参数是独立的,但热传导和传热系数的最佳值与外部温度的测量误差的变化高度相关且敏感。因此,在简单张力试验的基础上进行精确的拟合需要精确的测量和能够准确预测耗散能量的合适材料模型。
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引用次数: 1
Identification of the thermal conductivity tensor for transversely isotropic materials 横观各向同性材料导热张量的确定
Q1 Mathematics Pub Date : 2022-05-20 DOI: 10.1002/gamm.202200013
Jendrik-Alexander Tröger, Stefan Hartmann

The knowledge of the thermal conductivities is of particular interest for the thermo-mechanical modeling of transversely isotropic composite materials. Hence, the identification of these material parameters by solving an inverse problem is significant, as they cannot be directly measured. In this study, a suitable experimental setup is presented, where infrared thermography is used to measure the surface temperatures of thin specimens. Further, a local identifiability concept is employed to study whether locally unique parameters can be obtained. This leads to a particular step-wise identification concept. The parameter identification is performed applying a nonlinear least-square approach and finite elements. In the step-wise identification process the convection coefficient is required first, and, subsequently, the coefficients of the thermal conductivity tensor are determined. Due to the step-wise identification, the uncertainties of previously identified parameters have to be considered in the subsequent identification steps. The resulting uncertainties are estimated using the Gaussian error propagation concept. It turns out that the thermal conductivities of transversely isotropic materials are generally identifiable from surface temperature data. Furthermore, since all uncertainties have an essential influence on the results of real numerical simulations, their error propagation should be considered in resulting boundary-value problems. Thus, the uncertainty quantification is demonstrated by a validation experiment.

热导率的知识对横向各向同性复合材料的热力学建模特别感兴趣。因此,通过求解反问题来识别这些材料参数是重要的,因为它们不能直接测量。在本研究中,提出了一种合适的实验装置,利用红外热像仪测量薄样品的表面温度。在此基础上,引入了局部可辨识性概念,研究了参数能否获得局部唯一。这导致了一种特殊的逐步识别概念。采用非线性最小二乘法和有限元方法进行参数辨识。在逐步识别过程中,首先需要对流系数,然后确定导热张量的系数。由于是分步辨识,在后续辨识步骤中必须考虑先前辨识参数的不确定性。使用高斯误差传播概念估计得到的不确定性。结果表明,横向各向同性材料的热导率一般可由表面温度数据确定。此外,由于所有的不确定性对实际数值模拟的结果都有重要的影响,因此在得到的边值问题中应考虑它们的误差传播。因此,通过验证实验对不确定度的量化进行了验证。
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引用次数: 2
期刊
GAMM Mitteilungen
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