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Design methodology for mass personalisation enabled by digital manufacturing 数字化制造实现大规模个性化的设计方法
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-02-14 DOI: 10.1017/dsj.2022.3
M. Ozdemir, J. Verlinden, G. Cascini
Abstract Mass Personalisation (MP) is becoming more significant to answer diversifying customer needs, as a result of the advancements in digital manufacturing. In contrary to the modular design in mass customisation, Design for MP (DfMP) proposes more profound changes in product and active user involvement in the design process, while maintaining mass efficiency. Traditional product development methodologies fall short in guiding MP, as it has the distinct differences with product variability and the customer involvement with specific needs. In this study, a dedicated design methodology for MP is presented, focussing on these key dimensions. The proposed methodology guides the designer through the development process of a user modifiable design and demonstrates how to facilitate the user involvement in reaching a personalised design. It proposes a flexible and adaptable seed design architecture, and an interactive customer co-creation process. The development of a seed design, construction of its design space, and management of the solution space with a design solution algorithm are elaborated. The application of the methodology was illustrated on the personalisation of knitted footwear, and 3D printed saxophone mouthpiece. The examples show the potential of the methodology to deal with coupled MP cases. A systematic approach to DfMP will allow expanding MP to more products, and acts as a foundation for the customer co-creation oriented design in the context of this emerging paradigm.
摘要由于数字制造的进步,大规模个性化(MP)在满足多样化客户需求方面变得越来越重要。与大规模定制中的模块化设计相反,面向MP的设计(DfMP)提出了更深刻的产品变化和用户在设计过程中的积极参与,同时保持了大规模效率。传统的产品开发方法无法指导MP,因为它在产品可变性和客户参与特定需求方面存在明显差异。在这项研究中,提出了一种专门的MP设计方法,重点关注这些关键维度。所提出的方法指导设计师完成用户可修改设计的开发过程,并演示如何促进用户参与实现个性化设计。它提出了一个灵活和适应性强的种子设计架构,以及一个交互式的客户共创过程。阐述了种子设计的开发、设计空间的构建以及设计求解算法对求解空间的管理。该方法在针织鞋和3D打印萨克斯吹口的个性化上的应用得到了说明。实例显示了该方法在处理MP耦合案例方面的潜力。DfMP的系统方法将允许将MP扩展到更多的产品,并在这种新兴范式的背景下作为面向客户共创的设计的基础。
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引用次数: 3
BPMN++ to support managing organisational, multiteam and systems engineering aspects in cyber physical production systems design and operation BPMN++支持在网络物理生产系统设计和运营中管理组织、多团队和系统工程方面
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-01-10 DOI: 10.1017/dsj.2021.29
B. Vogel‐Heuser, J. A. Reif, Jan-H. Passoth, Christoph Huber, F. Brodbeck, Sabine Maasen, U. Lindemann, Dominik Hujo
Abstract Interdisciplinary engineering of cyber physical production systems (CPPS) are often subject to delay, cost overrun and quality problems or may even fail due to the lack of efficient information exchange between multiple interdisciplinary teams working in complex networks within and across companies. We propose a direct integration of multiteam and organisational aspects into the graphical notation of the systems engineering workflow. BPMN++, with eight new notational elements and two subdiagrams, enables the modelling of the required cooperation aspects. BPMN++ provides an improved overview, uniform notation, more compact presentation and easier modifiability from an engineering point of view. We also included a first set of empirical studies and historical qualitative and quantitative data in addition to subjective expert-based ratings to increase validity. The use case introduced to explain the procedure and the notation is derived from surveys in plant manufacturing focussing on the start-up phase and decision support at site. This, in particular, is one of the most complex and critical phases with potentially high economic impact. For evaluation purposes, we compare two alternative solutions for a short-term management decision in the start-up phase of CPPS using the BPMN++ approach.
摘要网络物理生产系统(CPPS)的跨学科工程经常会出现延迟、成本超支和质量问题,甚至可能因为在公司内部和跨公司的复杂网络中工作的多个跨学科团队之间缺乏有效的信息交换而失败。我们建议将多团队和组织方面直接集成到系统工程工作流的图形符号中。BPMN++具有八个新的符号元素和两个子图,能够对所需的合作方面进行建模。BPMN++从工程的角度提供了改进的概述、统一的表示法、更紧凑的表示和更容易的可修改性。除了基于主观专家的评分外,我们还包括了第一组实证研究和历史定性和定量数据,以提高有效性。用于解释程序和注释的用例来自工厂制造中的调查,重点是启动阶段和现场决策支持。特别是,这是最复杂和最关键的阶段之一,具有潜在的高经济影响。出于评估目的,我们使用BPMN++方法比较了CPPS启动阶段短期管理决策的两种替代解决方案。
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引用次数: 0
Documenting design research by structured multilevel analysis: supporting the diversity of the design research community of practice 通过结构化的多层次分析来记录设计研究:支持设计研究实践社区的多样性
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-01-06 DOI: 10.1017/dsj.2021.28
Y. Reich, E. Subrahmanian
Abstract The diversity of design research studies and their associated methods and reporting style make it difficult for the design research community of practice to leverage its work into further advancing the field. We illustrate how a structured multilevel analysis of diverse studies creates a canonical model that allows for the transfer of insight between studies, enhances their comprehension, and supports improved study designs. The benefits of such an approach will increase if different stakeholders adopt such structured approaches to enrich the design research community of practice.
设计研究的多样性及其相关的方法和报告风格使得设计研究实践社区难以利用其工作进一步推进该领域。我们说明了对不同研究的结构化多层次分析如何创建一个规范模型,该模型允许研究之间的见解转移,增强它们的理解,并支持改进的研究设计。如果不同的利益相关者采用这种结构化的方法来丰富设计研究实践社区,这种方法的好处将会增加。
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引用次数: 7
Robust design of complex socio-technical systems against seasonal effects: a network motif-based approach 针对季节效应的复杂社会技术系统的稳健设计:一种基于网络主题的方法
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-01-06 DOI: 10.1017/dsj.2021.27
Yinshuang Xiao, Zhenghui Sha
Abstract Seasonal effects can significantly impact the robustness of socio-technical systems (STS) to demand fluctuations. There is an increasing need to develop novel design approaches that can support capacity planning decisions for enhancing the robustness of STS against seasonal effects. This paper proposes a new network motif-based approach to supporting capacity planning in STS for an improved seasonal robustness. Network motifs are underlying nonrandom subgraphs within a complex network. In this approach, we introduce three motif-based metrics for system performance evaluation and capacity planning decision-making. The first one is the imbalance score of a motif (e.g., a local service network), the second one is the measurement of a motif’s seasonal robustness, and the third one is a capacity planning decision criterion. Based on these three metrics, we validate that the sensitivity of STS performance against seasonal effects is highly correlated with the imbalanced capacity between service nodes in an STS. Correspondingly, we formulate a design optimisation problem to improve the robustness of STS by rebalancing the resources at critical service nodes. To demonstrate the utility of the approach, a case study on Divvy bike-sharing system in Chicago is conducted. With a focus on the size-3 motifs (a subgraph consisting three docked stations), we find that there is a significant correlation between the difference of the number of docks among the stations in a motif and the return/rental performance of such a motif against seasonal changes. Guided by this finding, our design approach can successfully balance out the number of docks between those stations that have caused the most severe seasonal perturbations. The results also imply that the network motifs can be an effective local structural representation in support of STS robust design. Our approach can be generally applied in other STS where the system performances are significantly impacted by seasonal changes, for example, supply chain networks, transportation systems and power grids.
摘要季节性效应会显著影响社会技术系统(STS)对需求波动的稳健性。越来越需要开发新的设计方法,以支持容量规划决策,从而增强STS对季节性影响的稳健性。本文提出了一种新的基于网络主题的方法来支持STS中的容量规划,以提高季节鲁棒性。网络基序是复杂网络中底层的非随机子图。在这种方法中,我们引入了用于系统性能评估和容量规划决策的三个基于主题的度量。第一个是主题(例如,本地服务网络)的不平衡分数,第二个是主题的季节稳健性的测量,第三个是容量规划决策标准。基于这三个指标,我们验证了STS性能对季节性影响的敏感性与STS中服务节点之间的不平衡容量高度相关。相应地,我们提出了一个设计优化问题,通过重新平衡关键服务节点的资源来提高STS的稳健性。为了证明该方法的实用性,对芝加哥的Divvy共享单车系统进行了案例研究。通过关注尺寸为3的基序(一个由三个停靠站组成的子图),我们发现基序中各站之间的停靠站数量差异与该基序对季节变化的归还/租赁表现之间存在显著相关性。在这一发现的指导下,我们的设计方法可以成功地平衡造成最严重季节性扰动的站点之间的码头数量。结果还表明,网络基元可以是支持STS稳健设计的有效局部结构表示。我们的方法通常可以应用于其他系统性能受到季节变化显著影响的STS,例如供应链网络、运输系统和电网。
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引用次数: 1
Robust design using multiobjective optimisation and artificial neural networks with application to a heat pump radial compressor 多目标优化和人工神经网络稳健设计在热泵径向压缩机中的应用
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-01-06 DOI: 10.1017/dsj.2021.25
Soheyl Massoudi, Cyril Picard, J. Schiffmann
Abstract Although robustness is an important consideration to guarantee the performance of designs under deviation, systems are often engineered by evaluating their performance exclusively at nominal conditions. Robustness is sometimes evaluated a posteriori through a sensitivity analysis, which does not guarantee optimality in terms of robustness. This article introduces an automated design framework based on multiobjective optimisation to evaluate robustness as an additional competing objective. Robustness is computed as a sampled hypervolume of imposed geometrical and operational deviations from the nominal point. In order to address the high number of additional evaluations needed to compute robustness, artificial neutral networks are used to generate fast and accurate surrogates of high-fidelity models. The identification of their hyperparameters is formulated as an optimisation problem. In the frame of a case study, the developed methodology was applied to the design of a small-scale turbocompressor. Robustness was included as an objective to be maximised alongside nominal efficiency and mass-flow range between surge and choke. An experimentally validated 1D radial turbocompressor meanline model was used to generate the training data. The optimisation results suggest a clear competition between efficiency, range and robustness, while the use of neural networks led to a speed-up by four orders of magnitude compared to the 1D code.
虽然鲁棒性是保证设计在偏差下的性能的重要考虑因素,但系统的设计通常是通过仅在标称条件下评估其性能来进行的。鲁棒性有时通过灵敏度分析进行后验评估,这并不能保证鲁棒性方面的最优性。本文介绍了一个基于多目标优化的自动化设计框架,以评估鲁棒性作为一个额外的竞争目标。鲁棒性计算为从标称点施加的几何和操作偏差的采样超体积。为了解决计算鲁棒性所需的大量额外评估,使用人工神经网络来生成高保真模型的快速准确的替代品。它们的超参数的识别被表述为一个优化问题。在案例研究的框架中,将开发的方法应用于小型涡轮压气机的设计。鲁棒性包括作为目标,以最大限度地提高标称效率和喘振和扼流圈之间的质量流量范围。采用实验验证的一维径向涡轮压气机平均线模型生成训练数据。优化结果表明,效率、范围和鲁棒性之间存在明显的竞争,而与1D代码相比,神经网络的使用导致了4个数量级的加速。
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引用次数: 6
User and stakeholder perspective taking in novice design teams 从用户和利益相关者的角度考虑新手设计团队
IF 2.4 Q1 Arts and Humanities Pub Date : 2022-01-01 DOI: 10.1017/dsj.2022.19
Antti Surma-aho, T. Björklund, Katja Hölttä-Otto
Taking the perspective of users and stakeholders can help designers incorporate human-centricity in their practice. However, we know relatively little of the dynamics of perspective taking – a cognitive facet of empathy – in design processes as a situated cognitive and behavioural activity, rather than as an overall orientation. To illuminate how perspective taking is used in design, we carried out a longitudinal multiple case study of 49-month-long graduate-level product and service design projects, exploring differences between high and midscale performance in different design phases. Through thematic analysis of review session discussions, we find that perspective taking in high-performing sessions involves three aggregate dimensions: gathering data to form perspectives, scoping and making sense of perspectives and using perspectives in creative processing. We identify phase-dependent characteristics for the scope and emphasis of perspective taking in concept development, system design and detailed design. We also describe different ways in which novice teams struggled to create and apply user perspectives. As a result, the current study sheds light on perspective taking and the changing nature of effective perspective taking across the design process.
从用户和利益相关者的角度出发,可以帮助设计师在实践中融入以人为本的理念。然而,我们对设计过程中作为一种情境认知和行为活动,而不是作为一种整体取向的视角采取(移情的认知方面)的动态了解相对较少。为了阐明如何在设计中使用视角,我们对49个月的研究生级产品和服务设计项目进行了纵向多案例研究,探讨了不同设计阶段中高档性能的差异。通过对回顾会议讨论的专题分析,我们发现,在高绩效会议中,视角的获取涉及三个总体维度:收集数据以形成视角、确定视角的范围和理解视角以及在创造性处理中使用视角。我们在概念开发、系统设计和详细设计中确定了视角的范围和重点的相位依赖特征。我们还描述了新手团队努力创建和应用用户视角的不同方式。因此,当前的研究揭示了在整个设计过程中,透视和有效透视的变化性质。
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引用次数: 3
Quadrature as applied to computer models for robust design: theoretical and empirical assessment 求积法在稳健设计计算机模型中的应用:理论和经验评估
IF 2.4 Q1 Arts and Humanities Pub Date : 2021-12-06 DOI: 10.1017/dsj.2021.24
D. Frey, Yiben Lin, P. Heijnen
Abstract This paper develops theoretical foundations for extending Gauss–Hermite quadrature to robust design with computer experiments. When the proposed method is applied with m noise variables, the method requires 4m + 1 function evaluations. For situations in which the polynomial response is separable, this paper proves that the method gives exact transmitted variance if the response is a fourth-order separable polynomial response. It is also proven that the relative error mean and variance of the method decrease with the dimensionality m if the response is separable. To further assess the proposed method, a probability model based on the effect hierarchy principle is used to generate sets of polynomial response functions. For typical populations of problems, it is shown that the proposed method has less than 5% error in 90% of cases. Simulations of five engineering systems were developed and, given parametric alternatives within each case study, a total of 12 case studies were conducted. A comparison is made between the cumulative density function for the hierarchical probability models and a corresponding distribution function for case studies. The data from the case-based evaluations are generally consistent with the results from the model-based evaluation.
摘要本文通过计算机实验为将高斯-埃尔米特求积扩展到稳健设计奠定了理论基础。当所提出的方法应用于m个噪声变量时,该方法需要4m+1个函数评估。对于多项式响应是可分离的情况,本文证明了如果响应是四阶可分离多项式响应,则该方法给出了精确的传递方差。还证明了如果响应是可分离的,则该方法的相对误差均值和方差随着维数m的增加而减小。为了进一步评估所提出的方法,使用基于效应层次原理的概率模型来生成多项式响应函数集。对于典型的问题群体,研究表明,在90%的情况下,所提出的方法的误差小于5%。对五个工程系统进行了模拟,并在每个案例研究中给出了参数替代方案,共进行了12个案例研究。比较了层次概率模型的累积密度函数和案例研究的相应分布函数。基于案例的评估数据通常与基于模型的评估结果一致。
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引用次数: 0
Natural language processing in-and-for design research 设计研究中的自然语言处理
IF 2.4 Q1 Arts and Humanities Pub Date : 2021-11-27 DOI: 10.1017/dsj.2022.16
L. Siddharth, L. Blessing, Jianxi Luo
Abstract We review the scholarly contributions that utilise natural language processing (NLP) techniques to support the design process. Using a heuristic approach, we gathered 223 articles that are published in 32 journals within the period 1991–present. We present state-of-the-art NLP in-and-for design research by reviewing these articles according to the type of natural language text sources: internal reports, design concepts, discourse transcripts, technical publications, consumer opinions and others. Upon summarising and identifying the gaps in these contributions, we utilise an existing design innovation framework to identify the applications that are currently being supported by NLP. We then propose a few methodological and theoretical directions for future NLP in-and-for design research.
我们回顾了利用自然语言处理(NLP)技术来支持设计过程的学术贡献。使用启发式方法,我们收集了1991年至今在32种期刊上发表的223篇文章。我们根据自然语言文本来源的类型,通过回顾这些文章,呈现最先进的设计研究中的NLP:内部报告、设计概念、话语文本、技术出版物、消费者意见等。在总结和确定这些贡献的差距后,我们利用现有的设计创新框架来确定目前由NLP支持的应用程序。然后,我们为未来的设计研究提出了一些方法和理论方向。
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引用次数: 17
Multifunctional and domain independent? A meta-analysis of case studies of biologically inspired design 多功能和独立于领域?生物启发设计案例研究的荟萃分析
IF 2.4 Q1 Arts and Humanities Pub Date : 2021-10-28 DOI: 10.1017/dsj.2021.23
Ashok K. Goel, W. Hancock
Abstract Much of the literature on biologically inspired design makes two, often unstated and largely unexamined, assumptions: (i) The process of biologically inspired design is independent of the biological domain, and (ii) the design process leads to multifunctional designs. In this paper, we perform a meta-analysis of 74 case studies of biologically inspired design in the Design Study Library. We begin by noting that biologically inspired design has two core processes: problem-driven design and solution-based design. We find that the first assumption about the domain independence of these design processes is questionable. Our analysis indicates that the problem-driven process of biologically inspired design is more prevalent in some domains, whereas the solution-based design process is more common in other domains. Our analysis also indicates that the solution-based process leads to multifunctional designs more often than the problem-driven process. These findings may have useful implications not only for building information-processing theories of biologically inspired design, but also for developing pedagogical techniques for teaching about the paradigm and computational tools for supporting its practice.
摘要许多关于生物灵感设计的文献都提出了两个假设,通常未经说明,也大多未经审查:(i)生物灵感设计过程独立于生物领域,(ii)设计过程导致多功能设计。在本文中,我们对设计研究图书馆中的74个生物启发设计案例进行了荟萃分析。我们首先注意到,生物启发设计有两个核心过程:问题驱动设计和基于解决方案的设计。我们发现,关于这些设计过程的领域独立性的第一个假设是值得怀疑的。我们的分析表明,生物启发设计的问题驱动过程在某些领域更为普遍,而基于解决方案的设计过程在其他领域更为常见。我们的分析还表明,基于解决方案的过程比问题驱动的过程更经常导致多功能设计。这些发现不仅对构建生物启发设计的信息处理理论,而且对开发关于范式的教学技术和支持其实践的计算工具都可能具有有用的意义。
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引用次数: 3
A method for robust design in a coupled decision environment 一种耦合决策环境下的鲁棒设计方法
IF 2.4 Q1 Arts and Humanities Pub Date : 2021-10-28 DOI: 10.1017/dsj.2021.22
Gehendra Sharma, J. Allen, F. Mistree
Abstract The design of a connected engineered system requires numerous design decisions that influence one another. In a connected system that comprises numerous interacting decisions involving concurrency and hierarchy, accounting for interactions while also managing uncertainties, it is imperative to make robust decisions. In this article, we present a method for robust design using coupled decisions to identify design decisions that are relatively insensitive to uncertainties. To account for the influence among decisions, design decisions are modelled as coupled decisions. They are defined using three criteria: the types of decisions, the strength of interactions and the decision levels. In order to make robust decisions, robust design methods are classified based on sources of uncertainty, namely, Type I (noise factors), Type II (design variables) and Type III (function relationship between design variables and responses). The design of a one-stage reduction gearbox is used as a demonstration example. To illustrate the proposed method for robust design using coupled decisions, we present the simultaneous selection of gear material and gearbox geometry in a coupled decision environment while managing the uncertainties involved in designing gearboxes.
摘要互联工程系统的设计需要大量相互影响的设计决策。在一个由许多涉及并发性和层次结构的交互决策组成的互联系统中,在考虑交互的同时还要管理不确定性,因此必须做出稳健的决策。在本文中,我们提出了一种稳健设计的方法,使用耦合决策来识别对不确定性相对不敏感的设计决策。为了考虑决策之间的影响,设计决策被建模为耦合决策。它们使用三个标准来定义:决策类型、交互强度和决策级别。为了做出稳健决策,稳健设计方法根据不确定性来源进行分类,即I类(噪声因素)、II类(设计变量)和III类(设计参数与响应之间的函数关系)。以一级减速箱的设计为例进行了示范。为了说明所提出的使用耦合决策的稳健设计方法,我们提出了在耦合决策环境中同时选择齿轮材料和齿轮箱几何结构,同时管理齿轮箱设计中涉及的不确定性。
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引用次数: 1
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Design Science
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