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Investigation of Drillability of CFRP/Al 7075 Stack CFRP/Al 7075叠层可钻性研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-12-05 DOI: 10.5755/j02.mech.31038
Yunus Emre Karakoca, A. Aytaç
Composite/metal stack materials, which have excellent mechanical properties, are wideyl used in aerospace industry. However, their machining operation is challenging due to two different material. In this study stack materials consisting of CFRP and Al 7075-T6 were drilled with different drilling parematers to investigate delamination defect, thrust force, inner surface roughness of hole and wear of the cutting tool. Cutting speeds of 50 and 200 m/min, feed rates of 0.10 and 0.20 mm/rev were selected as cutting parameters. The materials were drilled respectively in CFRP/Al 7075 and Al 7075/CFRP directions to observe effect of machining direction in the experiments Drilling experiments were carried out with an uncoated 9 mm diameter drill at variable and constant speeds. Experimental results showed that the surface roughness increased with the increase of cutting speed and feed rate, delamination increased in experiments where cutting tool came out of CFRP, thrust force at variable speeds increased and low amount of wear of cutting tool thanks to internal cooling.
复合材料/金属堆材料具有优异的力学性能,在航空航天工业中得到了广泛的应用。然而,由于两种不同的材料,它们的加工操作具有挑战性。以CFRP和Al 7075-T6复合材料为材料,采用不同的钻孔参数,对分层缺陷、推力、孔内表面粗糙度和刀具磨损进行了研究。切削速度分别为50和200 m/min,进给速度分别为0.10和0.20 mm/rev。分别在CFRP/Al 7075和Al 7075/CFRP方向上钻削材料,观察加工方向对实验的影响,使用无涂层的9mm直径钻头进行变速和恒速钻削实验。实验结果表明,随着切削速度和进给量的增加,表面粗糙度增大,刀具出刀时分层现象增加,变速推力增大,内冷却使刀具磨损量减小。
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引用次数: 0
The Theoretical Value for the Tip Radius of Cracks and Notches 裂纹和缺口尖端半径的理论值
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.31338
Goksel Saracoglu
In this paper, using Creager and Paris's blunt elliptical hole stress distribution area equation, it is applied to crack and circular hole shaped defects using the theoretical radius value, which equalizes the maximum stress at the defect tip in terms of value to fracture toughness. By providing value equality, critical fracture stresses of all defect dimensions and tensile strength of the material were determined with a single mechanical test data. Compared with the predictions of other methodologies, it was determined that the obtained data gave results closer to the experimental values.
本文利用Creager和Paris的钝椭圆孔应力分布面积方程,将其应用于裂纹和圆孔形缺陷,使用理论半径值,使缺陷尖端的最大应力值与断裂韧性相等。通过提供数值相等,用单一的机械试验数据确定了所有缺陷尺寸的临界断裂应力和材料的抗拉强度。与其他方法的预测相比,确定所获得的数据给出的结果更接近实验值。
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引用次数: 1
Investigation of Dynamics of a Pipe Robot with Nonlinear Interactions of Its Elements 具有非线性元件相互作用的管道机器人动力学研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.30467
K. Ragulskis, B. Spruogis, M. Bogdevičius, A. Matuliauskas, V. Mištinas, L. Ragulskis
Systems in which vibrational displacements are limited because elastic forces increase practically up to unlimited values, are investigated. Here systems having one degree of freedom are investigated in which vibrations have specific qualities for the case of conservative systems as well as for the case of forced harmonic excitations. Typical expressions for nonlinear stiffness are proposed. Model of a pipe robot with limited values of displacements is presented and investigated. The model has two degrees of freedom: the displacement of the vibrating mass inside the pipe robot and the displacement of the pipe robot itself. Motion of the pipe robot in the negative direction as well as motion of the pipe robot in the positive direction for different parameters of the system is observed. For high amplitude of excitation, the distance travelled by the pipe robot is much greater than for low amplitude of excitation. The obtained results are used in the process of design of pipe robots.
研究了由于弹性力实际上增加到无限值而使振动位移受到限制的系统。这里研究了具有一个自由度的系统,其中振动对于保守系统的情况以及对于强迫谐波激励的情况具有特定的性质。提出了非线性刚度的典型表达式。提出并研究了具有有限位移值的管道机器人模型。该模型有两个自由度:管道机器人内部振动质量的位移和管道机器人本身的位移。针对系统的不同参数,观察了管道机器人在负方向上的运动以及管道机器人在正方向上的移动。对于高振幅激励,管道机器人行进的距离远大于低振幅激励。所得结果可用于管道机器人的设计过程。
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引用次数: 0
Hybrid Experimental-Numerical Investigation on Plastic Deformation and Ductile Failure of Anisotropic Sheet Metals 各向异性板料塑性变形和韧性失效的混合实验数值研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.27705
Lin Wang
The plastic deformation and ductile failure behaviors of anisotropic AISI 1018 low carbon steel and C260 Cu-Zn brass under uniaxial tensile loading were investigated. The full-filed surface deformation of U-notched sheet metal was measured by digital image correlation technique. Three-dimensional finite element modeling using the Hill model and calibrated post-necking strain hardening curve was performed to obtain the force and strain history till the crack initiation. The crack propagation was numerically simulated employing a strain-to-failure model. The results from computations as global force-displacement relation, local strain distribution, and failure process are found in good agreement with experimental observations.
研究了各向异性AISI 1018低碳钢和C260铜锌黄铜在单轴拉伸载荷作用下的塑性变形和延性破坏行为。采用数字图像相关技术对U形缺口金属板的全场表面变形进行了测量。使用Hill模型和校准的颈缩后应变硬化曲线进行三维有限元建模,以获得裂纹萌生前的力和应变历史。采用应变-失效模型对裂纹扩展进行了数值模拟。计算结果表明,整体力-位移关系、局部应变分布和破坏过程与实验结果吻合较好。
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引用次数: 1
Multiphysics Numerical Simulation of the Transient Process in Electrochemical Machining 电化学加工瞬态过程的多物理数值模拟
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.31052
Y. Chen, Xiang Li, Jinyang Liu, Yichi Zhang
To fully understand the electrochemical machining profile, a multi-physics coupling simulation model including flow-electric-temperature-structure field were established to analyze the corrosion process of the anode material and the change trend of temperature,hydrogen volume fraction, electrolyte conductivity and current density in the processing gap.The analysis results show that the temperature and hydrogen content gradually increase along the process direction.The current density and material removal showed a parabolic trend of the upper opening and the lower opening, respectively.The simulation of the different physical field changes in the electrochemical machining blade profile can not only better understand the complex physical phenomena in the machining, but also provide a theoretical basis for the selection of actual electrochemical machining parameters.
为了充分了解电化学加工过程,建立了包括流电温度结构场在内的多物理耦合模拟模型,分析了阳极材料的腐蚀过程以及加工间隙中温度、氢体积分数、电解质电导率和电流密度的变化趋势。分析结果表明,温度和氢含量沿工艺方向逐渐增加。电流密度和材料去除分别显示出上开口和下开口的抛物线趋势。模拟电化学加工叶片轮廓中不同物理场的变化,不仅可以更好地理解加工中复杂的物理现象,还可以为实际电化学加工参数的选择提供理论依据。
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引用次数: 0
Investigation of Soft Impacts in Elements of Pipe Robots 管道机器人元件的软碰撞研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.29342
K. Ragulskis, B. Spruogis, M. Bogdevičius, A. Matuliauskas, V. Mištinas, L. Ragulskis
Vibrators with deformable impact support under harmonic excitation are especially useful in the case when their stationary regimes of motion are stable. This is useful in practice by applying those vibrators to single direction manipulators and various robots of space type. For practical application it is necessary to reveal dynamical qualities of the system from where it would be possible to determine optimal regimes. For this purpose investigations of dynamics of the system by numerical methods were performed. Investigation of dynamics of impact interactions in elements of robots is an important engineering problem. Dynamics of soft impacts in elements of manipulators and robots is investigated. The model of the investigated system is described. Numerical investigations for various parameters of the system are performed. Free and forced vibrations are investigated. From the presented results it can be noted that for the smaller values of the coefficient of stiffness of the support period of steady state motion coincides with the period of the exciting force, while for the higher values of the coefficient of stiffness of the support period of steady state motion is equal to two periods of the exciting force. Thus it is concluded that with the increase of the coefficient of stiffness of the support behavior of the investigated vibro impact system with soft impacts experiences essential changes. Main characteristics of steady state motion as functions of frequency of excitation are investigated. From the presented results the minimum and maximum inter impact intervals as functions of frequency of excitation, minimum and maximum velocities before impact as functions of frequency of excitation, minimum and maximum minimum displacements in inter impact intervals as functions of frequency of excitation are seen. Three resonant zones of expected single valued motions are observed in the presented results. They correspond to optimal regions of operation of the vibro impact system with soft impacts. Results of the performed analysis of dynamic interactions with soft impacts in the elements of manipulators and robots are used in the process of design of pipe robots of advanced type.
谐波激励下具有可变形冲击支撑的振动器在其静止运动状态稳定的情况下尤其有用。通过将这些可控震源应用于单向机械手和各种空间型机器人,这在实践中是有用的。对于实际应用,有必要揭示系统的动力学性质,从中可以确定最佳状态。为此,通过数值方法对系统的动力学进行了研究。机器人元件碰撞相互作用的动力学研究是一个重要的工程问题。研究了机械手和机器人元件的软碰撞动力学。描述了所研究系统的模型。对系统的各种参数进行了数值研究。研究了自由振动和强迫振动。从给出的结果可以看出,对于较小的稳态运动支撑周期的刚度系数值,与激振力的周期一致,而对于较高的稳态运动支持周期的刚性系数值,等于激振力两个周期。因此,随着刚度系数的增加,所研究的具有软冲击的振动冲击系统的支撑性能发生了本质变化。研究了稳态运动作为激励频率函数的主要特性。从给出的结果可以看出,最小和最大相互冲击间隔是激励频率的函数,冲击前的最小和最大速度是激励频率函数,相互冲击间隔中的最小和最小位移是激励频率函函数。在给出的结果中观察到了预期单值运动的三个共振区。它们对应于具有软冲击的振动冲击系统的最佳操作区域。对机械手和机器人元件中具有软冲击的动态相互作用进行分析的结果被用于高级管道机器人的设计过程中。
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引用次数: 0
Experimental and Numerical Study on LCF Crack Propagation of Coiled Tubing Steel 连续油管钢LCF裂纹扩展的实验与数值研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.31056
J. Zhong, Guanghui Zhao, Litong Wang, Yi He, Siou-Han Hu
Coiled tubing (CT) is a joint-less long oil pipe that is wound around a reel and can be run and pulled continuously. Due to the particularity of the operating process, low-cycle fatigue (LCF) failure of the CT constitutes the main production cost. Aiming at the characteristics of small diameter and thin wall of CT, a single-edge-notched (SEN) arc specimen was designed and machined. LCF tests were conducted with force-controlled mode. Cyclic softening of the CT steel was presented and crack growing rates were measured. Meanwhile, finite element simulation was carried out to obtain the relationships among J-integral, crack size and load. Based on the experimental and numerical results, the speed of the LCF crack growth of the CT steel is expressed as an explicit function of the J-integral. It provides a basis for predicting the LCF life of the CT under working conditions from the perspective of crack propagation.
连续油管(CT)是一种无接头的长油管,缠绕在卷筒上,可以连续下入和拉出。由于连续油管运行过程的特殊性,其低周疲劳失效是其主要的生产成本。针对CT直径小、壁薄的特点,设计并加工了单侧缺口电弧试件。LCF试验采用力控模式进行。研究了CT钢的循环软化过程,并测量了裂纹扩展速率。同时进行有限元模拟,得到j积分、裂纹尺寸与载荷之间的关系。基于实验和数值结果,将CT钢的LCF裂纹扩展速度表示为j积分的显式函数。为从裂纹扩展的角度预测CT在工作状态下的LCF寿命提供了依据。
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引用次数: 0
Cemented Carbide Layer Thickness Optimization of Carbide Anvil Based on Thermodynamic Coupling 基于热力学耦合的硬质合金砧硬质合金层厚度优化
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.30808
G. Xie, Tao Wang, Liangwen Wang, Xiaoyun Gong, Shixin Zhang, Zeheng Zhi, Ziye Zhao, Xiaojun Yang
This paper presents cemented carbide layer thickness optimization of a carbide anvil based on thermodynamic coupling analysis. In our method, the established carbide anvil system through SolidWorks is firstly imported into the finite element software. The temperature field and thermal-mechanical coupling field of the carbide anvil system are analyzed. From the simulation results, it can be found that the contact stress of steel ring under temperature load is increased by 17.9% compared with that without temperature load. Thus, the service life of carbide anvil under temperature load is lower than that without temperature load. In addition, the four edges of anvil are prone to fatigue cracks due to the phenomenon of shear stress concentration. This is consistent with the actual crack location of cemented carbide anvil, which verifies the accuracy and rationality of thermal-mechanical coupling simulation. The thickness of cemented carbide layer is optimized based on thermodynamic coupling. The optimization results show that the thickness of 1.8cm is the best when size ranges from 1.8cm to 2.2cm. The maximum contact stress, the maximum shear stress, the temperature are all reduced by 387.5MPa, 110.55MPa, and 10.11℃, respectively.
基于热力学耦合分析,对硬质合金砧的硬质合金层厚度进行了优化。在我们的方法中,首先将通过SolidWorks建立的硬质合金砧座系统导入有限元软件中。分析了硬质合金砧座系统的温度场和热-机械耦合场。从模拟结果可以发现,在温度载荷下,钢圈的接触应力比没有温度载荷时增加了17.9%。因此,硬质合金砧在温度负载下的使用寿命低于没有温度负载时的使用寿命。此外,由于剪切应力集中的现象,砧座的四个边缘容易产生疲劳裂纹。这与硬质合金砧座的实际裂纹位置一致,验证了热机械耦合模拟的准确性和合理性。基于热力学耦合对硬质合金层的厚度进行了优化。优化结果表明,当尺寸在1.8cm至2.2cm之间时,1.8cm的厚度最好。最大接触应力、最大剪切应力和温度分别降低了387.5MPa、110.55MPa和10.11℃。
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引用次数: 0
Improved Particle Swarm Algorithm Based Multi-objective Optimization of Diaphragm Spring of the Clutch 基于改进粒子群算法的离合器膜片弹簧多目标优化
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.27984
Junchao Zhou, Yihan Liu, Jilong Yin, J. Gao, Naibin Hou
Considering that diaphragm spring is the core component of the mechanical clutch, the optimization to which plays practical roles in engineering practices, the multi-objective optimization model for the diaphragm spring of the clutch is established in this article. Aiming at the difficulty in local extremum due to pre-maturity of inertia weight and treatment on nonlinear constraint condition of standard particle swarm optimization (PSO), the improved particle swarm algorithm(Improved PSO) based on dynamic weight and hierarchical penalty function in consideration of the degree of congestion is proposed in this article to improve the original particle swarm algorithm. According to the results of calculating examples, the improved particle swarm algorithm can achieve better global searching ability and convergence ability; when compared with the calculating results of the penalty function algorithm, the genetic algorithm and the NSGA-II algorithm, the pressing force of the diaphragm spring with the new algorithm is increased by 3.24%, and the steering separation force is decreased by 20.09%. The diaphragm spring has better pressing force stability and operating lightness, verifying the correctness of the model and the algorithm proposed in this article.
考虑到膜片弹簧是机械离合器的核心部件,对其进行优化在工程实践中具有实际意义,本文建立了离合器膜片弹簧的多目标优化模型。针对标准粒子群算法(PSO)由于惯性权值的早熟而难以达到局部极值的问题以及对非线性约束条件的处理,提出了一种基于动态权值和考虑拥塞程度的分层惩罚函数的改进粒子群算法(improved particle swarm algorithm, PSO),对原粒子群算法进行改进。算例结果表明,改进的粒子群算法具有较好的全局搜索能力和收敛能力;与罚函数算法、遗传算法和NSGA-II算法的计算结果相比,新算法的膜片弹簧压紧力提高了3.24%,转向分离力降低了20.09%。膜片弹簧具有较好的压力稳定性和操作轻便性,验证了本文模型和算法的正确性。
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引用次数: 0
Using the Stress Concentration Factor in Determining the Fracture Toughness 用应力集中系数测定断裂韧性
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-10-21 DOI: 10.5755/j02.mech.31226
Goksel Saracoglu
This paper offers the use of stress concentration factor in determining the critical fracture stress and fracture toughness of polymeric composite materials at various crack length ratios. The stress intensity factor has been turned into a function of the stress concentration factor derived from the maximum stress occurring at the notch tip and the tip stress generated by the force applied to the sample. This conversion allowed the use of a fixed theoretical radius (1.2732 mm) instead of the actual radius of the notch or crack. On the edge cracked three-point bending and tensile samples, the specified method detects the three point bending fracture stresses with a maximum error rate of 1.2%. This study also establishes a relationship between the clamped end and the pin-loaded tensile specimens and states that the underlying mechanism of the stress intensity factor of the clamped end tensile specimen is based on the normalization of the stress intensity factor of the pin-loaded conditions with the geometric correction factor.
本文提出了应力集中因子在确定聚合物复合材料在不同裂纹长度比下的临界断裂应力和断裂韧性方面的应用。应力强度因子已转化为应力集中因子的函数,该应力集中系数源自在缺口尖端处发生的最大应力和由施加到样品的力产生的尖端应力。这种转换允许使用固定的理论半径(1.2732毫米),而不是缺口或裂纹的实际半径。在边缘裂纹的三点弯曲和拉伸样品上,规定的方法检测三点弯曲断裂应力,最大误差率为1.2%。本研究还建立了夹持端和销加载拉伸试样之间的关系,并指出夹持端拉伸试样应力强度因子的潜在机制是基于销加载应力强度因数的归一化具有几何校正因子的条件。
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引用次数: 0
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Mechanika
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