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Warpage and Reliability of a 3D-MCM on an Embedded Substrate With Multiple Interconnection Method 采用多重互连方法的嵌入式基板上3D-MCM的翘曲和可靠性
Pub Date : 2010-08-16 DOI: 10.1109/TCAPT.2010.2047017
Gaowei Xu, Fei Geng, Qiuping Huang, L. Luo, Jian Zhou
In this paper, the warpage of 3-D multichip module (3D-MCM) on an embedded substrate with flip-chip and wirebonding interconnection method was studied by finite element (FE) simulation and moire fringes measurement. Simulation results showed that the warpage of 3D-MCM without underfill presents double-bow-shaped (W-shaped) mode, which is because of the cavity in substrate and the viscoplasticity behavior of solder balls. For the same reason, the warpage of substrate with temperature change has an inflexion around 75 °C, which indicated that the cavity in the substrate center may decrease the warpage of the substrate. The FE model and simulation results were validated through moire fringes measurement. Based on this model, the effect of underfill on warpage was discussed. It turned out that using suitable underfill could strengthen the interconnection between component and substrate, and then protect the solder balls and decrease the warpage of module. However, underfill with high coefficient of thermal expansion (CTE) may increase the stress, strain and plastic work density of solder ball, therefore result in the solder ball failure and lower the reliability of the module. The optimal CTE of the underfill, which is the mean magnitude of CTEs of the materials at both sides of unferfill layer, was determined with multiobjective method.
本文采用有限元模拟和云纹条纹测量的方法,研究了采用倒装芯片和线键连接方法的三维多芯片模块(3D-MCM)在嵌入式衬底上的翘曲现象。仿真结果表明,无底填的3D-MCM的翘曲呈现双弯型(w型)模式,这是由衬底内的空腔和焊料球的粘塑性行为造成的。同理,基片翘曲随温度变化在75℃左右出现拐点,说明基片中心的空腔可以减小基片翘曲。通过云纹条纹测量验证了有限元模型和仿真结果。在此基础上,讨论了下填土对翘曲的影响。结果表明,采用合适的衬底填料可以加强元件与衬底之间的连接,从而保护焊料球,减少模块翘曲。然而,高热膨胀系数(CTE)的下填料可能会增加焊球的应力、应变和塑性功密度,从而导致焊球失效,降低模块的可靠性。采用多目标方法确定了下填体的最优CTE值,即下填层两侧材料CTE值的平均值。
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引用次数: 7
Thermal Dynamics of Multicore Integrated Systems 多核集成系统的热动力学
Pub Date : 2010-08-12 DOI: 10.1109/TCAPT.2009.2038169
S. Mikula, A. Kos
This paper presents an analysis of thermal dynamics in multicore systems, focusing on time response to heat generated in a single core and its connection with very large scale integration (VLSI) design principles. For the purpose of this paper, a point heating time (PHT) concept is introduced. PHT is a value that describes the time of temperature growth to its limited value. The PHT value is used for estimating the thermal capabilities of multicore systems. The physical properties of VLSI systems are taken into account for determining easy-to-apply rules of thermal dynamic response in common chip designs. The authors compare PHT in different physical conditions and its value versus displacement of the active thermal module away from the center position on the chip. An equation derived from analytical assumptions is the basis for asynchronous control of core activity toward minimizing its peak temperature. Final analysis leads to the conclusion that the paper can be used as a supplementary guide in VLSI chip development for better thermally optimized multicore chips.
本文对多核系统的热动力学进行了分析,重点研究了单核系统产生热量的时间响应及其与超大规模集成电路(VLSI)设计原理的联系。本文引入了点加热时间(PHT)的概念。PHT是描述温度增长到其限制值的时间的值。PHT值用于估计多核系统的热性能。在普通芯片设计中,考虑到超大规模集成电路系统的物理特性来确定易于应用的热动态响应规则。作者比较了不同物理条件下的PHT及其值与主动式热模块远离芯片中心位置的位移的关系。从分析假设推导出的方程是实现岩心活动异步控制的基础,目的是使其峰值温度最小。最后的分析得出结论,本文可以作为VLSI芯片开发的补充指南,以获得更好的热优化多核芯片。
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引用次数: 14
Transient Liquid Phase Die Attach for High-Temperature Silicon Carbide Power Devices 高温碳化硅功率器件的瞬态液相晶片
Pub Date : 2010-08-12 DOI: 10.1109/TCAPT.2010.2046901
H. Mustain, W. Brown, S. Ang
Recently, silicon carbide power devices have been receiving attention for applications above 300 °C. For high-temperature applications, the die attached for these devices has to withstand the maximum operating temperature. In this paper, a transient liquid phase (TLP) die attach technique was demonstrated for two binary alloy systems, Ag-In and Au-In, on Si3N4 substrates. A nearly void-free joint was developed using the Ag-In alloy. Two inter-metallic phases of Agln2 and Ag2ln, along with pure Ag were identified. After annealing at 400 °C, the silver appears to be more evenly spread to form a silver-rich Ag-In alloy with a Ag composition of 70-75 wt.%, even though a nearly pure silver phase is still found in the region where the silver was initially deposited on the Si3N4 substrate. For the Au-In system, there was no indication of bonding degradation at the interface after annealing at 400 °C for 100 h in air. Two inter-metallic phases, Auln and Auln2, along with pure gold, were identified in the Au-In TLP joint. After annealing, the bonding interface became a more Au-rich Au-In alloy. The die attach pull strength, after thermal annealing, increased to approximately twice the minimum strength. The uniformity of the bonds improves and they become more homogeneous because the formation of intermetallic phases continues during thermal annealing.
最近,碳化硅功率器件在300°C以上的应用受到了关注。对于高温应用,这些器件所附的模具必须承受最高工作温度。在Si3N4衬底上,研究了两种二元合金体系Ag-In和Au-In的瞬态液相(TLP)模接技术。采用银银合金开发了一种几乎无空洞的接头。鉴定出Agln2和Ag2ln两种金属间相,以及纯Ag。在400℃退火后,银似乎更均匀地分布,形成富银的银-银合金,银成分为70-75 wt.%,尽管在最初沉积在Si3N4衬底上的银相仍然接近纯银。对于Au-In体系,在空气中400℃退火100 h后,界面处没有出现键合降解的迹象。在金-金TLP节理中发现了两种金属间相(Auln和Auln2)以及纯金。退火后,结合界面成为更富金的Au-In合金。热退火后,模具附着的拉紧强度增加到最小强度的两倍左右。由于在热处理过程中继续形成金属间相,使得键的均匀性得到改善,键变得更加均匀。
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引用次数: 105
A Silicon Interposer With an Integrated ${rm SrTiO}_{3}$ Thin Film Decoupling Capacitor and Through-Silicon Vias 一种集成薄膜去耦电容器和硅通孔的硅中间体
Pub Date : 2010-08-12 DOI: 10.1109/TCAPT.2010.2047019
A. Shibuya, A. Ouchi, K. Takemura
A silicon interposer with an integrated with SrTiO3 (STO) thin film capacitor that decreases switching noise in high-speed digital circuits has been developed, along with a process to fabricate it. The process for fabricating the capacitor was optimized to reduce the defect density. The identified optimal process conditions are sputter-depositing the STO at 400 °C and using Ru as a bottom electrode. An large-scale integration chip is stacked on the Si interposers using chip-to-wafer bonding, and through-silicon vias (TSVs) are then formed in the interposer. This stacking enables a 50 μm-thick Si interposer to be inserted between a chip and a printed wiring board (PWB). A maximum capacitance density of 2.5 F/cm2 was achieved for a 60-nm-thick STO capacitor in a 20 × 20 mm2 area with 9000 TSVs (50- diameter; 50- depth). The capacitance of slightly more than 1 F in interposer-chip stack samples with 1600 TSVs remained constant during a thermal testing on PWBs for up to 1000 cycles.
开发了一种集成SrTiO3 (STO)薄膜电容器的硅中间层,该中间层可降低高速数字电路中的开关噪声,并提供了一种制造工艺。优化了电容器的制造工艺,降低了缺陷密度。确定的最佳工艺条件是在400°C溅射沉积STO,并使用Ru作为底电极。采用芯片-晶圆键合的方法,将大规模集成芯片堆叠在硅中间层上,然后在中间层上形成硅通孔(tsv)。这种堆叠使50 μm厚的Si中间层可以插入芯片和印刷配线板(PWB)之间。在20 × 20 mm2的面积上,一个60 nm厚的STO电容器可实现2.5 F/cm2的最大电容密度。50 -深度)。1600 tsv的中间体芯片堆叠样品的电容在pcb热测试中保持恒定,测试周期达1000次。
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引用次数: 11
Development of High-Performance Optical Silicone for the Packaging of High-Power LEDs 大功率led封装用高性能光学硅的研制
Pub Date : 2010-07-01 DOI: 10.1109/TCAPT.2010.2046488
Yeong-Her Lin, J. You, Yuan-Chang Lin, N. Tran, F. Shi
Silicone materials with a relatively high-refractive index have been introduced for the encapsulation of high-power light-emitting diodes (LEDs), and LEDs with relatively short wavelengths. However, most of those existing silicone encapsulants still suffer from thermal and radiation induced degradations and thus lead to reliability issues and a shorten lifetime. A new high-performance silicone has been developed and its performance is compared with other commercial silicone and optical grade epoxy in high-power white LEDs. The new materials had been found to suffer less loss in the lumen output during the aging test and high-temperature/high-humidity test, as well as the Joint Electron Devices Engineering Council (JEDEC) reliability test. It is concluded that this material is excellent for the packaging of high-power white LEDs and high-power colored LEDs, because of its ability in maintaining high-transparency and great radiation/thermal resistance.
具有较高折射率的有机硅材料已经被引入到高功率发光二极管(led)和波长相对较短的led的封装中。然而,大多数现有的硅胶密封剂仍然遭受热和辐射引起的降解,从而导致可靠性问题和使用寿命缩短。研制了一种新型高性能有机硅,并将其应用于大功率白光led中,与其他商用有机硅和光学级环氧树脂进行了性能比较。在老化测试、高温/高湿测试以及联合电子器件工程委员会(JEDEC)可靠性测试中,发现新材料的流明输出损失较小。综上所述,该材料具有保持高透明度和高辐射/热阻的能力,是高功率白光led和高功率彩色led封装的优秀材料。
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引用次数: 76
Closed-Loop Controller for Eliminating the Contact Bounce in DC Core Contactors 消除直流铁心接触器触点弹跳的闭环控制器
Pub Date : 2010-06-21 DOI: 10.1109/TCAPT.2010.2041456
A. Espinosa, J. Riba, J. Cusidó, J. Ortega, L. Romeral
The undesirable phenomenon of the contact bounce causes severe erosion of the contacts and, as a consequence, their electrical life and reliability are greatly reduced. On the other hand, the bounce of the armature can provoke re-opening of the contacts, even when they have already been closed. This paper deals with the elimination of the bounce in both contacts and armature of a commercial dc core contactor. This is achieved by means of a current closed-loop controller, which only uses as input the current and voltage of the contactor's magnetizing coil. The logic control has been implemented in a low cost microcontroller. Moreover, the board control can be fed by either dc or ac, and either in 50 Hz or 60 Hz so as to extend its applicability. A set of data is obtained from the measurement of the position and velocity of the movable parts for different operating voltages, and the dynamic behavior of the contactor is discussed.
触点反弹的不良现象会导致触点的严重侵蚀,从而大大降低其电气寿命和可靠性。另一方面,电枢的反弹可以引起触点的重新打开,即使它们已经关闭。本文讨论了商用直流铁芯接触器触点和电枢的弹跳消除问题。这是通过电流闭环控制器实现的,该控制器仅使用接触器磁化线圈的电流和电压作为输入。逻辑控制已在一个低成本的微控制器上实现。此外,板控制器可以直流或交流馈电,50hz或60hz,以扩大其适用性。通过对接触器在不同工作电压下运动部件的位置和速度的测量,得到了一组数据,并对接触器的动态特性进行了讨论。
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引用次数: 16
Glass Frit as a Hermetic Joining Layer in Laser Based Joining of Miniature Devices 玻璃熔块作为微型器件激光连接中的密封连接层
Pub Date : 2010-06-07 DOI: 10.1109/TCAPT.2010.2045000
Qiang Wu, N. Lorenz, K. Cannon, D. Hand
In this paper, we investigate the feasibility of using a laser as the heat source to drive a hermetic joining process based on a glass frit intermediate layer. The laser allows the necessary heat energy to be provided in a localized manner; important either as part of a multistage process, or to allow thermally-sensitive materials to be used inside the package. Our study includes an investigation of the impact of rough and grooved surfaces on the hermeticity and strength of the join, demonstrating the robust nature of the process, and its ability to allow feed-throughs to the center of package. Hermetic sealing is demonstrated, with leak rates of 10-9 mbar 1s-1, satisfying the military standard MIL-STD-883G.
本文研究了用激光作为热源驱动基于玻璃熔块中间层的密封连接工艺的可行性。该激光器允许以局部方式提供必要的热能;重要的是作为一个多阶段的过程的一部分,或允许热敏材料在包装内使用。我们的研究包括对粗糙表面和沟槽表面对连接件密封性和强度的影响的调查,展示了该工艺的坚固性,以及它允许通过包件中心的能力。密封证明,泄漏率为10-9毫巴1s-1,满足军用标准MIL-STD-883G。
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引用次数: 30
Reliability and Stress Analysis of Ink for Chip on Film Packaging 薄膜封装芯片用油墨的可靠性及应力分析
Pub Date : 2010-06-07 DOI: 10.1109/TCAPT.2010.2044575
Y. Yen, T. Fang, Yu-Cheng Lin
This paper investigates 2-D finite element analysis to determine the stress and strain distributions across the thickness of ink in single-lap joints. The results of simulations for 10 μm, 20 μm, 30 μm, and 40 μm thickness of ink are presented. Tensile peel and shear stress at the bond free edges change significantly across the thickness of ink, and the maximum shear and peel stresses occur near the overlap joint corner ends. Fourier transform infrared data indicated there was no water absorption in SN9000 ink after a pressure cooker test in which the parameters were 121°C, 100% relative humidity and 2 atm for 96 h. However, the thickness of tin varied when there were differences in the curing temperature. Looking at the experiment and predictions, the confidence level of the results is 91.4%. The findings of this paper help us to understand the relationship between the reliability and the operating temperature of SN9000 for curing temperature design.
本文采用二维有限元分析方法确定了单搭接中油墨厚度的应力和应变分布。给出了10 μm、20 μm、30 μm和40 μm厚度油墨的仿真结果。无粘结边缘的拉伸剥离应力和剪切应力随油墨厚度变化显著,最大剪切剥离应力发生在重叠接头角端附近。傅里叶变换红外数据表明,在121℃、100%相对湿度、2 atm、96 h的压力锅中,SN9000油墨没有吸水现象,但随着固化温度的不同,锡的厚度也发生了变化。从实验和预测来看,结果的置信度为91.4%。本文的研究结果有助于我们了解SN9000的可靠性与工作温度之间的关系,以便进行养护温度设计。
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引用次数: 0
Semiconductor Design Archiving for EDA Tool and Environment-Independent Product Reuse and Re-Creation 面向EDA工具和环境无关产品复用与再创造的半导体设计归档
Pub Date : 2010-06-07 DOI: 10.1109/TCAPT.2010.2051598
Dan Deisz
This paper describes a recommended set of information that should be gathered and archived during the component design process to facilitate the component-level redesign process.The work presented is based on reverse engineering of many obsolete parts.
本文描述了在组件设计过程中应该收集和存档的一组推荐信息,以促进组件级重新设计过程。所提出的工作是基于对许多过时零件的逆向工程。
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引用次数: 0
Quantitative Edge Cross-Section Angle Impact on Conductor Loss 定量边横截面角对导体损耗的影响
Pub Date : 2010-06-03 DOI: 10.1109/TCAPT.2010.2050380
T. Vincent, Yan Itovich, I. Bar-on
This paper describes a method of forming different conductor edge cross-section angles by using thick-film screen printing on substrates of different surface roughness. The edge angle for each surface type is compared visually and measured using an interferometer microscope. The conductor edge angle is correlated to the respective transmission loss sample. The impact of different edge angles on conductor loss is observed.
本文介绍了在不同表面粗糙度的基材上采用厚膜丝网印刷形成不同导体边缘横截面角的方法。每个表面类型的边缘角是目测比较和测量使用干涉仪显微镜。导体边缘角与各自的传输损耗样品相关。观察了不同边角对导体损耗的影响。
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引用次数: 3
期刊
IEEE Transactions on Components and Packaging Technologies
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