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Machine learning based geometry reconstruction for quality control of laser welding processes 基于机器学习的激光焊接质量控制几何重构
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-17 DOI: 10.1515/teme-2023-0006
J. Hartung, Andreas Jahn, M. Heizmann
Abstract The increasing use of automated laser welding processes causes high demands on quality control. 2D or 3D sensor technology can be used for data acquisition to monitor the weld quality after laser welding. Compared to a 2D camera image, the 3D height data, e.g. acquired using optical coherence tomography, contains additional relevant information for quality inspection. However, the disadvantages are system complexity, higher costs, and longer acquisition times. Therefore, we compare image-based methods with the quality assessment based on height data. The first method uses feature vectors from grayscale images taken coaxially with the laser beam. The significant advantage is that a camera is often integrated into the laser system, so no additional hardware is required. In the second approach, we use an AI-based single-view 3D reconstruction method. The height profile is reconstructed from a camera image and used for further quality assessment. Thus, we combine the advantages of 2D data acquisition with higher accuracy in evaluating 3D data. In addition, we consider the usually low data availability in the industrial environment in the development of algorithms. We use a training data set with 95 samples and a test data set with 858 samples. The work uses the contracting process of copper wires to produce formed coil windings to illustrate the method. We analyze a data set with different defect types and compare the quality assessment using the height data acquired with OCT, the feature vectors from the camera images, and the reconstructed height data.
随着自动化激光焊接工艺的日益普及,对焊接质量的控制提出了更高的要求。采用二维或三维传感器技术进行数据采集,监测激光焊接后的焊缝质量。与2D相机图像相比,使用光学相干层析成像获得的3D高度数据包含了用于质量检查的额外相关信息。然而,缺点是系统复杂、成本高、采集时间长。因此,我们将基于图像的方法与基于高度数据的质量评估方法进行了比较。第一种方法使用与激光束同轴拍摄的灰度图像中的特征向量。显著的优点是,相机通常集成到激光系统,所以不需要额外的硬件。在第二种方法中,我们使用基于人工智能的单视图三维重建方法。从相机图像重建高度轮廓,并用于进一步的质量评估。因此,我们将二维数据采集的优势与更高的精度结合起来评估三维数据。此外,在算法的开发中,我们考虑了工业环境中数据可用性通常较低的问题。我们使用包含95个样本的训练数据集和包含858个样本的测试数据集。本作品以铜线的收缩过程产生成形的线圈绕组来说明该方法。我们分析了具有不同缺陷类型的数据集,并使用OCT获得的高度数据、来自相机图像的特征向量和重建的高度数据来比较质量评估。
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引用次数: 0
Simulation study and experimental validation of a neural network-based predictive tracking system for sensor-based sorting 基于神经网络的传感器分拣预测跟踪系统仿真研究与实验验证
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-15 DOI: 10.1515/teme-2023-0033
G. Maier, Marcel Reith-Braun, Albert Bauer, R. Gruna, F. Pfaff, H. Kruggel-Emden, T. Längle, U. Hanebeck, J. Beyerer
Abstract Sensor-based sorting offers cutting-edge solutions for separating granular materials. The line-scanning sensors currently in use in such systems only produce a single observation of each object and no data on its movement. According to recent studies, using an area-scan camera has the potential to reduce both characterization and separation error in a sorting process. A predictive tracking approach based on Kalman filters makes it possible to estimate the followed paths and parametrize a unique motion model for each object using a multiobject tracking system. While earlier studies concentrated on physically-motivated motion models, it has been demonstrated that novel machine learning techniques produce predictions that are more accurate. In this paper, we describe the creation of a predictive tracking system based on neural networks. The new algorithm is applied to an experimental sorting system and to a numerical model of the sorter. Although the new approach does not yet fully reach the achieved sorting quality of the existing approaches, it allows the use of the general method without requiring expert knowledge or a fundamental understanding of the parameterization of the particle motion model.
基于传感器的分选为颗粒物料的分离提供了先进的解决方案。目前在这种系统中使用的线扫描传感器只能对每个物体进行一次观察,而不能提供其运动的数据。根据最近的研究,使用区域扫描相机有可能减少分选过程中的表征和分离误差。一种基于卡尔曼滤波的预测跟踪方法使多目标跟踪系统能够估计跟踪路径并参数化每个目标的唯一运动模型。虽然早期的研究集中在物理驱动的运动模型上,但已经证明,新的机器学习技术可以产生更准确的预测。在本文中,我们描述了一个基于神经网络的预测跟踪系统的创建。将新算法应用于实验分选系统和分选机的数值模型。虽然新方法还没有完全达到现有方法的分类质量,但它允许使用一般方法,而不需要专家知识或对粒子运动模型参数化的基本理解。
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引用次数: 0
Diffraction-based dual path multispectral imaging 基于衍射的双路多光谱成像
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-15 DOI: 10.1515/teme-2023-0007
T. Haist, R. Hahn, S. Reichelt
Abstract Diffraction based multispectral imaging is a method for obtaining snapshot multispectral image information by using a structured diffraction grating or computer-generated hologram in an intermediate image plane of an imaging system. Without the need of complicated filter manufacturing it becomes possible to realize application specific spatio-spectral sampling of an image. The spectral resolution is coupled with the spatial resolution because the central stop of the imaging system serves also as the main spectral filtering component. By using two image sensors and the zeroth order of the computer-generated holograms it becomes possible to obtain high resolution spatial information as well as spectral information on a coarser sampling grid.
基于衍射的多光谱成像是在成像系统的中间像面上利用结构化衍射光栅或计算机生成的全息图获取快照多光谱图像信息的一种方法。无需复杂的滤波器制造,就可以实现特定应用的图像空间光谱采样。由于成像系统的中央光斑也是主要的光谱滤波分量,因此光谱分辨率与空间分辨率是耦合的。通过使用两个图像传感器和计算机生成的零阶全息图,可以在更粗的采样网格上获得高分辨率的空间信息和光谱信息。
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引用次数: 0
Image quality improvement through turbid media by using graphene nanoplates 利用石墨烯纳米片改善浑浊介质的图像质量
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-15 DOI: 10.1515/teme-2023-0014
Laura Carrilero, José Ramón Castro, Sandra Pérez, T. Belenguer, F. Salazar
Abstract Imaging through turbid media leads to a great loss of information decreasing the image quality. This loss of quality is due to the light interaction with the medium, since part of the light will pass through it, but another part will be scattered generating a blurred image pattern. In this work we try to decrease this problem by adding an absorbent, eliminating part of the scattered radiation responsible for the turbidity. With this aim, we use graphene nanoplates as an absorbent and we also compare the experimental results with black carbon powder.
通过浑浊介质成像会导致大量信息丢失,从而降低图像质量。这种质量的损失是由于光与介质的相互作用,因为一部分光将通过它,但另一部分将被散射,产生模糊的图像图案。在这项工作中,我们试图通过添加吸收剂来减少这个问题,消除部分导致浑浊的散射辐射。为此,我们使用石墨烯纳米板作为吸附剂,并将实验结果与黑碳粉进行了比较。
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引用次数: 0
Quantum image processing on real superconducting and trapped-ion based quantum computers 在真实超导和基于俘获离子的量子计算机上的量子图像处理
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-11 DOI: 10.1515/teme-2023-0008
Alexander Geng, A. Moghiseh, C. Redenbach, K. Schladitz
Abstract The size and number of images and the amount of data we process every day have grown rapidly over the last years. Quantum computers promise to process this data more efficiently since classical images can be stored in quantum states. Experiments on quantum computer simulators prove the paradigms this promise is built on to be correct. However, currently, running the very same algorithms on a real quantum computer is often too error-prone to be of any practical use. We explore the current possibilities for image processing on real quantum computers. We redesign a commonly used quantum image encoding technique to reduce its susceptibility to errors. We show experimentally that the current size limit for images to be encoded on a quantum computer and subsequently retrieved with an error of at most 5 % is 2 × 2 pixels. A way to circumvent this limitation is to combine ideas of classical filtering with a quantum algorithm operating locally, only. We show the practicability of this strategy using the application example of edge detection. Our hybrid filtering scheme’s quantum part is an artificial neuron, working well on real quantum computers, too.
在过去的几年里,我们每天处理的图像的大小和数量以及数据量都在迅速增长。量子计算机有望更有效地处理这些数据,因为经典图像可以存储在量子态中。在量子计算机模拟器上的实验证明,这一承诺所基于的范式是正确的。然而,目前,在真正的量子计算机上运行同样的算法往往太容易出错,没有任何实际用途。我们探索当前在真实量子计算机上进行图像处理的可能性。我们重新设计了一种常用的量子图像编码技术,以降低其对误差的敏感性。我们通过实验证明,目前在量子计算机上编码并随后以最多5 %的误差检索的图像的尺寸限制为2 × 2像素。规避这一限制的一种方法是将经典滤波的思想与仅在局部运行的量子算法结合起来。我们通过边缘检测的应用实例证明了该策略的实用性。我们的混合滤波方案的量子部分是一个人工神经元,在真实的量子计算机上也能很好地工作。
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引用次数: 0
Bildbasierte Bestimmung der räumlichen und zeitlichen Verteilung des Brechungsindex während der Aushärtung von Polymeren in der additiven Fertigung von Optiken 在这个扩充像素过程中,根据图像建立的十一种反差指数在十一种x射线形成的过程中如何分布、空间和时间
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-09 DOI: 10.1515/teme-2023-0012
M. Rank, A. Heinrich
Abstract In many fields and applications a spatially resolved measurement of the refractive index is desirable. This also applies to the additive manufacturing of optical components and is especially true in the special case of photopolymerization of liquid resins by UV irradiation. The key point here is that the resulting refractive index of the optical component to be printed depends on the degree of cure of the polymer. The latter is directly related to the UV irradiance used for curing. Thus, a local variation of the irradiance can enable a local variation of the refractive index of the additively manufactured optical component. In order to set a defined refractive index distribution, it is desirable to measure the refractive index during the photopolymerization of the resin in a temporally and spatially resolved manner. In this article, a method is discussed with which this can be achieved. The basic principle is that the polymer under investigation is brought into contact with a prism and, based on the principle of total reflection at the interface between prism and polymer, the refractive index of the sample can be inferred.
在许多领域和应用中,需要一种空间分辨的折射率测量方法。这也适用于光学元件的增材制造,特别是在液体树脂通过紫外线照射光聚合的特殊情况下。这里的关键点是,要打印的光学元件的折射率取决于聚合物的固化程度。后者与用于固化的紫外线辐照度直接相关。因此,辐照度的局部变化可以使增材制造的光学元件的折射率的局部变化成为可能。为了确定折射率分布,需要以时间和空间分辨的方式测量树脂光聚合过程中的折射率。在本文中,讨论了一种可以实现这一目标的方法。其基本原理是将所研究的聚合物与棱镜接触,根据棱镜与聚合物界面处的全反射原理,可以推断出样品的折射率。
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引用次数: 0
Experimental investigation of liquid metal droplet flow affected by a time-dependent magnetic field 随时磁场作用下金属液滴流动的实验研究
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-03 DOI: 10.1515/teme-2023-0046
C. Karcher, Z. Lyu
Abstract The present study investigates experimentally the effects of a time-dependent and spatially inhomogeneous magnetic field on liquid metal droplet flow down an inclined substrate. The flow is solely excited by the electromagnetic interactions between the electrically conducting melt and the applied magnetic field. The metal droplet consists of the eutectic alloy GaInSn which is liquid at room temperature. The magnetic field is generated in the gap between two metallic disks that are equipped with a special geometric arrangement of permanent magnets and put into a measured rotation. During the experiments, a droplet of a measured volume is positioned on an electrically non-conducting substrate that is slightly inclined against the horizontal direction. Droplet and substrate are placed in between the two rotating magnetic disks. In our experiments, we record the electromagnetically excited flow of the droplet downwards onto the substrate using a high-speed camera system. Applying standard techniques of digital image processing, we measure both the displacement position and velocity of the droplet as a function of time. We observe that, depending on the rotation rate of the disks and angle of inclination, the magnetic field eventually triggers this spreading process. In more detail, by evaluating the recorded data, we find that the magnetic field excites capillary waves at the free surface of the droplet. These surface waves contribute to a redistribution of volume towards the contact line formed at the downward-facing end tip of the droplet. This mode of transport steepens the contact angle, allowing the droplet to move. Besides the fundamental aspect of this work, the present study may contribute to the electromagnetic control of both the production of metallic microfibers and metallurgic coating processes as well as to the non-contact electromagnetic flow measurement technique of Lorentz force velocimetry applied to liquid metal free-surface flows.
实验研究了时空非均匀磁场对金属液滴沿倾斜基底向下流动的影响。流动完全由导电熔体和外加磁场之间的电磁相互作用激发。金属液滴由共晶合金GaInSn组成,在室温下呈液态。磁场是在两个金属圆盘之间的间隙中产生的,这两个金属圆盘配备了特殊的几何排列的永磁体,并进行了测量旋转。在实验过程中,测量体积的液滴被放置在与水平方向稍微倾斜的不导电基板上。液滴和基板放置在两个旋转磁盘之间。在我们的实验中,我们使用高速摄像系统记录了电磁激发液滴向下流到基片上的过程。应用标准的数字图像处理技术,我们测量了液滴的位移、位置和速度作为时间的函数。我们观察到,根据圆盘的旋转速率和倾角,磁场最终触发了这个扩散过程。更详细地说,通过评估记录的数据,我们发现磁场在液滴的自由表面激发毛细波。这些表面波有助于将体积重新分配到液滴向下端头形成的接触线上。这种传输方式使接触角变陡,使液滴能够移动。除了这项工作的基础方面,本研究可能有助于金属微纤维生产和冶金涂层过程的电磁控制,以及应用于液态金属自由表面流动的非接触式洛伦兹力测速技术的电磁流量测量技术。
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引用次数: 0
Frontmatter 头版头条
4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-05-01 DOI: 10.1515/teme-2023-frontmatter5
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引用次数: 0
Alles fließt 所有的钱都会
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-04-11 DOI: 10.1515/teme-2023-0049
C. Cierpka, J. König
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引用次数: 0
Strömungscharakterisierung im Arbeitsspalt beim magnetfeldüberlagerten elektrochemischen Abtragen 储存在工厂托盘里的电流灼伤
IF 1 4区 工程技术 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2023-04-06 DOI: 10.1515/teme-2022-0109
Fabian Luther, Ingo Schaarschmidt, A. Schubert, M. Richter
Kurzfassung Elektrochemisches Abtragen weist ein großes Potential auf, den steigenden Bauteilanforderungen hinsichtlich Komplexität und Effizienz und den damit verbundenen Herausforderungen an die genutzten Fertigungsverfahren gerecht zu werden. Aktuelle Forschungsarbeiten zeigen, dass die Überlagerung der Bearbeitungszone mit einem Magnetfeld einen positiven Einfluss auf den Abtragprozess haben kann und so bestehende Verfahrensgrenzen erweitert werden können. Um ein tieferes Verständnis über die zugrundeliegenden Wirkmechanismen hinter dieser bisher eher weniger betrachteten Einflussgröße zu erhalten, sollen die Auswirkungen der Magnetfeldüberlagerung auf die vorherrschenden Prozesse beim elektrochemischen Abtragen, auf verschiedenen Längenskalen untersucht werden. Dazu wurden in dieser Arbeit optische Untersuchungen mittels stereo Particle Image Velocimetry in einer auf die Millimeter-Größenordnung hochskalierten Analysezelle durchgeführt, um die resultierende Elektrolytströmung zu charakterisieren. Diese Zelle erlaubt in situ Messungen direkt im Arbeitsspalt zwischen Kathode (Werkzeug) und Anode (Werkstück) bei laufender Bearbeitung. In der vorliegenden Arbeit wurden dabei erste Untersuchungen mit parallel zueinander ausgerichteten planen Elektroden durchgeführt. Es wurde ein signifikanter Einfluss der elektromagnetischen Felder auf die auftretenden mittleren Strömungsgeschwindigkeiten und die zugrundeliegenden Geschwindigkeitsfelder nachgewiesen. Hierbei ist vor allem die Ausbildung einer starken Wirbelströmungsstruktur innerhalb des Arbeitsspaltes hervorzuheben. Diese Struktur kann im Wesentlichen auf die wirkende Lorentzkraft zurückgeführt werden. In anschließenden Arbeiten sind Folgemessungen mit Parametervariationen und verschiedenen Elektrodengeometrien auf unterschiedlichen Längenskalen geplant, um den Einfluss der einzelnen Prozessgrößen auf das elektrochemische Abtragen bestmöglich zu untersuchen. Diese experimentellen Ergebnisse werden dann zur Validierung zukünftiger magnetohydrodynamischer Simulationsmodelle verwendet. Diese sollen perspektivisch als Schnittstelle zwischen der Mikro- und Millimeter-Größenordnung dienen, da mit abnehmendem Arbeitsspalt die optische Zugänglichkeit zur experimentelle Strömungscharakterisierung zunehmend eingeschränkt wird.
使用简化的电气化学尽快使用有很大的潜力满足日益增加的复杂和效率要求,以及对已经使用过的生产过程的需求。最近的研究表明,东西加工区域内塞进一块磁场可能会对损坏的进程产生积极影响,从而扩展了现有的流程限制。为了能够更深入地了解这些为人们所观察到的这些势力范围背后的背后原因,我们可以研究一下磁场夹层对电化学反应过程的影响。在本论文中,使用立体影像分析法进行光学测试。立体影像法在分子结构高直径的分析单元中进行,目的是描述由此产生的电解质。该单元格允许在该框编辑时,在阴极(道具)和Anode(实例)之间的工作室直接使用。本项研究使用了两个平行筹建电极的初步研究。研究表明了电磁岩对中等水流速度及相关速度池的巨大影响。在这方面应该特别注意的是在劳动区内大大增加的漩涡时光结构。表面结构可以从根本上归结于表面的摩擦。在随后的研究中,采用了不同形状的参数变化和不同电子计算模型,并计划后续测量,以最大程度地研究每个处理器大小对电化学承受的影响。这些试验结果将用于检测电磁动态模拟模型的验证。在此基础上,这些模块被用来作为麦克风和毫米之间的界面,因为在一个个研究阶段中,使用实验轨道变形的视觉访问能力日益受到限制。
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引用次数: 2
期刊
Tm-Technisches Messen
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