Iron has appealing biodegradable properties that makes compatible for biodegradable implant tools applications. Although, the slow corrosion rate of Fe made obsolete for biomedical applications. The incorporation of the porous structure may result in an enhanced degradation rate. The main advantage offer by the porous structure is to allow to flow the body transportation fluid through it and ease to proliferate the new tissue. Therefore, the current work focused on the development of a porous Fe structures using micro-extrusion based three-dimensional printing (ME3DP) and pressure less microwave sintering. The metallic-based polymeric ink used to fabricate the intent design structure. Subsequently, samples were heated in the microwave sintering furnace. The experimentations were done to evaluate the outcomes of different Fe concentrations (91–95 wt.%) on density and compressive yield strength of developed porous parts. Experimental observation deduced that fabricated part ≥ 94.wt.% of Fe concentration has strong bonding strength between the printed layers. Moreover, the mechanical property of 94 wt.% has found greater than 95 wt.% of Fe concentration. The scanning electron microscopic (SEM) image illustrated the presence of porous morphology into the fabricated body. Additionally, XRD (X-ray diffraction) plots exhibited the purity of sample without any contamination residue.
{"title":"Experimental Investigation Into the Fabrication of Porous Biodegradable Fe Scaffold by Microwave Sintering of 3D Printed Green Body","authors":"D. Mishra, P. M. Pandey","doi":"10.1115/msec2021-63402","DOIUrl":"https://doi.org/10.1115/msec2021-63402","url":null,"abstract":"\u0000 Iron has appealing biodegradable properties that makes compatible for biodegradable implant tools applications. Although, the slow corrosion rate of Fe made obsolete for biomedical applications. The incorporation of the porous structure may result in an enhanced degradation rate. The main advantage offer by the porous structure is to allow to flow the body transportation fluid through it and ease to proliferate the new tissue. Therefore, the current work focused on the development of a porous Fe structures using micro-extrusion based three-dimensional printing (ME3DP) and pressure less microwave sintering. The metallic-based polymeric ink used to fabricate the intent design structure. Subsequently, samples were heated in the microwave sintering furnace. The experimentations were done to evaluate the outcomes of different Fe concentrations (91–95 wt.%) on density and compressive yield strength of developed porous parts. Experimental observation deduced that fabricated part ≥ 94.wt.% of Fe concentration has strong bonding strength between the printed layers. Moreover, the mechanical property of 94 wt.% has found greater than 95 wt.% of Fe concentration. The scanning electron microscopic (SEM) image illustrated the presence of porous morphology into the fabricated body. Additionally, XRD (X-ray diffraction) plots exhibited the purity of sample without any contamination residue.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73212755","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
As one of the preoperative diagnostic methods, needle insertion is widely used for its safety and effectiveness. Recently, robotic needle insertion systems have been under active developments. Hence needle insertion experiments are essential for system verifications, in which the interactions between needle and tissue is a major focus for needle-tissue interactive models, and the friction between the needle and tissue is an important factor. In these experiments, the friction coefficient can be affected by many factors, such as insertion speed, needle-tissue deformation and contact forces. In this paper, to study and analyze the influence of various variables on friction force and friction coefficient, three variables, i.e., tissue pressure on needle, needle insertion velocity and Young’s modulus of the tissue, are systematically studied by constructing a testbed, in which the radial surface friction is converted into equivalent plane friction based on the assumption that the distribution of the normal force and friction force on the needle is uniform for the whole needle outer surface. The experimental results show that the variation range of friction coefficient is 0.122–0.341. The friction coefficient decreases with the increase of pressure and increases with the increase of velocity, while Young’s modulus have a small effect on the friction coefficient.
{"title":"Friction Analysis in Needle Insertion Into Soft Tissue","authors":"Yingda Hu, Murong Li, Yong Lei","doi":"10.1115/msec2021-63715","DOIUrl":"https://doi.org/10.1115/msec2021-63715","url":null,"abstract":"\u0000 As one of the preoperative diagnostic methods, needle insertion is widely used for its safety and effectiveness. Recently, robotic needle insertion systems have been under active developments. Hence needle insertion experiments are essential for system verifications, in which the interactions between needle and tissue is a major focus for needle-tissue interactive models, and the friction between the needle and tissue is an important factor. In these experiments, the friction coefficient can be affected by many factors, such as insertion speed, needle-tissue deformation and contact forces. In this paper, to study and analyze the influence of various variables on friction force and friction coefficient, three variables, i.e., tissue pressure on needle, needle insertion velocity and Young’s modulus of the tissue, are systematically studied by constructing a testbed, in which the radial surface friction is converted into equivalent plane friction based on the assumption that the distribution of the normal force and friction force on the needle is uniform for the whole needle outer surface. The experimental results show that the variation range of friction coefficient is 0.122–0.341. The friction coefficient decreases with the increase of pressure and increases with the increase of velocity, while Young’s modulus have a small effect on the friction coefficient.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75681668","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Aleksandar Nesic, M. Blaicher, P. Marin-Palomo, Christoph Fullner, S. Randel, W. Freude, C. Koos
Multi-photon lithography has emerged as a powerful tool for photonic integration, allowing to complement planar photonic circuits by 3D-printed freeform structures such as waveguides or micro-optical elements. These structures can be fabricated with high precision on the facets of optical devices and lend themselves to highly efficient package-level chip-chip-connections in photonic assemblies. However, plain light transport and efficient coupling is far from exploiting the full geometrical design freedom that is offered by 3D laser lithography. Here, we extend the functionality of 3D-printed optical structures to manipulation of optical polarization states. We demonstrate compact ultra-broadband polarization beam splitters (PBS) that can be combined with polarization rotators (PR) and mode-field adapters into a monolithic 3D-printed structure, fabricated directly on the facets of optical devices. In a proof-of-concept experiment, we demonstrate measured polarization extinction ratios beyond 11 dB over a bandwidth of 350 nm at near-infrared (NIR) telecommunication wavelengths around 1550 nm. We demonstrate the viability of the device by receiving a 640 Gbit/s dual-polarization data signal using 16-state quadrature amplitude modulation (16QAM), without any measurable optical-signal-to-noise-ratio (OSNR) penalty compared to a commercial PBS.
{"title":"Ultra-broadband polarisation beam splitters and rotators based on 3D-printed waveguides","authors":"Aleksandar Nesic, M. Blaicher, P. Marin-Palomo, Christoph Fullner, S. Randel, W. Freude, C. Koos","doi":"10.37188/lam.2023.022","DOIUrl":"https://doi.org/10.37188/lam.2023.022","url":null,"abstract":"Multi-photon lithography has emerged as a powerful tool for photonic integration, allowing to complement planar photonic circuits by 3D-printed freeform structures such as waveguides or micro-optical elements. These structures can be fabricated with high precision on the facets of optical devices and lend themselves to highly efficient package-level chip-chip-connections in photonic assemblies. However, plain light transport and efficient coupling is far from exploiting the full geometrical design freedom that is offered by 3D laser lithography. Here, we extend the functionality of 3D-printed optical structures to manipulation of optical polarization states. We demonstrate compact ultra-broadband polarization beam splitters (PBS) that can be combined with polarization rotators (PR) and mode-field adapters into a monolithic 3D-printed structure, fabricated directly on the facets of optical devices. In a proof-of-concept experiment, we demonstrate measured polarization extinction ratios beyond 11 dB over a bandwidth of 350 nm at near-infrared (NIR) telecommunication wavelengths around 1550 nm. We demonstrate the viability of the device by receiving a 640 Gbit/s dual-polarization data signal using 16-state quadrature amplitude modulation (16QAM), without any measurable optical-signal-to-noise-ratio (OSNR) penalty compared to a commercial PBS.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46895167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
N. A. Sukindar, Azib Azhari Awang Dahan, S. I. S. Shaharuddin, N. F. Halim
Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.
{"title":"Performance of Low-Cost 3D Printer in Medical Application","authors":"N. A. Sukindar, Azib Azhari Awang Dahan, S. I. S. Shaharuddin, N. F. Halim","doi":"10.1115/msec2021-63208","DOIUrl":"https://doi.org/10.1115/msec2021-63208","url":null,"abstract":"\u0000 Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86986171","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Laser powder bed fusion (LPBF) is a timely important additive manufacturing technique that offers many opportunities for fabricating three-dimensional complex shaped components at a high resolution with short lead times. This technique has been extensively employed in manufacturing Ti-6Al-4V parts for aerospace and biomedical applications. However, many challenges, including poor surface quality, porosity, anisotropy in microstructure and property, and difficulty in tailoring microstructure, still exist. In this paper, we review the recent progress in post-process treatment and its influence on the microstructure evolution and material performance, including tensile, fatigue, fracture toughness, creep, and corrosion properties. The contradictions in simultaneously achieving high strength/ductility and strength/fracture toughness/creep resistance have been identified. Furthermore, research gaps in understanding the effects of the emerging bi-modal microstructure on fatigue properties and fracture toughness require further investigation.
{"title":"Review of laser powder bed fusion (LPBF) fabricated Ti-6Al-4V: process, post-process treatment, microstructure, and property","authors":"S. Cao, Y. Zou, C. V. Lim, Xinhua Wu","doi":"10.37188/lam.2021.020","DOIUrl":"https://doi.org/10.37188/lam.2021.020","url":null,"abstract":"Laser powder bed fusion (LPBF) is a timely important additive manufacturing technique that offers many opportunities for fabricating three-dimensional complex shaped components at a high resolution with short lead times. This technique has been extensively employed in manufacturing Ti-6Al-4V parts for aerospace and biomedical applications. However, many challenges, including poor surface quality, porosity, anisotropy in microstructure and property, and difficulty in tailoring microstructure, still exist. In this paper, we review the recent progress in post-process treatment and its influence on the microstructure evolution and material performance, including tensile, fatigue, fracture toughness, creep, and corrosion properties. The contradictions in simultaneously achieving high strength/ductility and strength/fracture toughness/creep resistance have been identified. Furthermore, research gaps in understanding the effects of the emerging bi-modal microstructure on fatigue properties and fracture toughness require further investigation.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41981046","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shubhra Kamal Nandi, Rakesh Kumar, Anubhav Anubhav, Anupam Agrawal
Selective Laser Melting (SLM) is a powder-based layer-by-layer manufacturing technique to produce metallic customized shape components. The exceptionally high thermal gradient induces residual stress and distorts the part geometry affecting the yield quality. Computational models are instrumental in optimizing the process controls to fabricate high-quality components, and hence several such methods have been explored to simulate the thermal behavior of the process and the heat transfer in the melt-pool. Most of the practiced techniques are computationally expensive, making it infeasible to perform a parametric study. Based on closed-form exact heat conduction solution and Finite Volume Method (FVM), a pseudo-analytical thermal modeling approach has been employed to estimate the melt-pool characteristics and temperature distribution of the SLM process. A moving volumetric Gaussian heat source laser model and Green’s function have been adopted to model the heat input by conduction. The heat loss by conduction and convection has been calculated by implementing Finite Volume discretized equations on a 2-dimensional thin-walled domain with appropriate part boundary conditions. Additionally, the Alternating Direction Implicit iterative technique has been implemented for the fast convergence of the simulation. The model is used to demonstrate the influence of the process parameters and non-linear material phase change for a single-line single layer and multilayer part fabrication. The computed melt-pool dimensions and temperature distribution for varying laser-power, scanning velocity, and layer thickness for Ti6Al4V are validated with the experimental data from the literature with fair agreements.
{"title":"Prediction of Melt-Pool Characteristics in SLM Process for Ti6Al4V Using a Semi-Analytical Model","authors":"Shubhra Kamal Nandi, Rakesh Kumar, Anubhav Anubhav, Anupam Agrawal","doi":"10.1115/msec2021-63751","DOIUrl":"https://doi.org/10.1115/msec2021-63751","url":null,"abstract":"\u0000 Selective Laser Melting (SLM) is a powder-based layer-by-layer manufacturing technique to produce metallic customized shape components. The exceptionally high thermal gradient induces residual stress and distorts the part geometry affecting the yield quality. Computational models are instrumental in optimizing the process controls to fabricate high-quality components, and hence several such methods have been explored to simulate the thermal behavior of the process and the heat transfer in the melt-pool. Most of the practiced techniques are computationally expensive, making it infeasible to perform a parametric study. Based on closed-form exact heat conduction solution and Finite Volume Method (FVM), a pseudo-analytical thermal modeling approach has been employed to estimate the melt-pool characteristics and temperature distribution of the SLM process. A moving volumetric Gaussian heat source laser model and Green’s function have been adopted to model the heat input by conduction. The heat loss by conduction and convection has been calculated by implementing Finite Volume discretized equations on a 2-dimensional thin-walled domain with appropriate part boundary conditions. Additionally, the Alternating Direction Implicit iterative technique has been implemented for the fast convergence of the simulation. The model is used to demonstrate the influence of the process parameters and non-linear material phase change for a single-line single layer and multilayer part fabrication. The computed melt-pool dimensions and temperature distribution for varying laser-power, scanning velocity, and layer thickness for Ti6Al4V are validated with the experimental data from the literature with fair agreements.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79167368","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The stability lobe diagram (SLD) is an important expression way of milling stability prediction result. The SLD obtained by only selecting the most flexible mode fails to predict the chatter if the milling process is dominated by multiple modes. To reveal the relationship between the SLD with multiple modes and the SLDs corresponding to each single mode, this paper studies the construction mechanism of the SLD with multiple modes by using the time domain method. First, the milling dynamic model of the tool with multiple modes is established. Then, the numerical method based on the Newton-Cotes rules is used to solve the milling dynamic model with multiple modes whose solution is in the form of the SLD. It shows that the SLD with multiple modes can be approximated by using the lowest envelope of the SLDs corresponding to each single mode. Finally, two study cases are adopted to verify the construction mechanism of the SLD with multiple modes. To verify the correctness of the SLD with multiple modes, a series of milling tests are carried out. The experimental results agree with the simulation results, which means the proposed time domain method can reveal the construction mechanism of the SLD with multiple modes.
{"title":"Time Domain Study on the Construction Mechanism of Milling Stability Lobe Diagrams With Multiple Modes","authors":"Weitao Li, Liping Wang, Guang Yu","doi":"10.1115/msec2021-60227","DOIUrl":"https://doi.org/10.1115/msec2021-60227","url":null,"abstract":"\u0000 The stability lobe diagram (SLD) is an important expression way of milling stability prediction result. The SLD obtained by only selecting the most flexible mode fails to predict the chatter if the milling process is dominated by multiple modes. To reveal the relationship between the SLD with multiple modes and the SLDs corresponding to each single mode, this paper studies the construction mechanism of the SLD with multiple modes by using the time domain method. First, the milling dynamic model of the tool with multiple modes is established. Then, the numerical method based on the Newton-Cotes rules is used to solve the milling dynamic model with multiple modes whose solution is in the form of the SLD. It shows that the SLD with multiple modes can be approximated by using the lowest envelope of the SLDs corresponding to each single mode. Finally, two study cases are adopted to verify the construction mechanism of the SLD with multiple modes. To verify the correctness of the SLD with multiple modes, a series of milling tests are carried out. The experimental results agree with the simulation results, which means the proposed time domain method can reveal the construction mechanism of the SLD with multiple modes.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79177755","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A photonic nanojet (PNJ) is a fine and high intensity light beam that is generated from a dielectric microsphere irradiated by a laser. A PNJ has a smaller beam diameter than the wavelength of the incident laser and can propagate for longer than 1 μm with high intensity and minimal divergence. In other words, a PNJ has a long depth of focus. Due to its outstanding optical properties, a PNJ is suitable for laser micro machining to create sub-micrometer scale structures. Depth of focus of a PNJ generated in water is longer than in air. In this paper, we experimentally investigated machining characteristics of laser micro machining using a PNJ in water medium. First, electromagnetic simulation was conducted to know the intensity distribution of PNJ in water medium. The simulation demonstrated that PNJ in water mdium has beam diameter of sub-micrometer scale and micrometer scale depth of focus. Next, machining experiments were also conducted on a silicon substrate. A femtosecond laser was used as the machining laser. By controlling the microsphere position, the PNJ position can be controlled in the propagation direction. Sub-micrometer scale hole diameters were obtained even when the PNJ position in the propagation direction was changed by 3 μm. In conclusion, the long depth of focus of a photonic nanojet in water medium enable to create sub-micrometer scale structures.
{"title":"Laser Micro Machining Using a Photonic Nanojet in Water Medium","authors":"T. Uenohara, R. Rahman, Y. Mizutani, Y. Takaya","doi":"10.1115/msec2021-60045","DOIUrl":"https://doi.org/10.1115/msec2021-60045","url":null,"abstract":"\u0000 A photonic nanojet (PNJ) is a fine and high intensity light beam that is generated from a dielectric microsphere irradiated by a laser. A PNJ has a smaller beam diameter than the wavelength of the incident laser and can propagate for longer than 1 μm with high intensity and minimal divergence. In other words, a PNJ has a long depth of focus. Due to its outstanding optical properties, a PNJ is suitable for laser micro machining to create sub-micrometer scale structures. Depth of focus of a PNJ generated in water is longer than in air. In this paper, we experimentally investigated machining characteristics of laser micro machining using a PNJ in water medium. First, electromagnetic simulation was conducted to know the intensity distribution of PNJ in water medium. The simulation demonstrated that PNJ in water mdium has beam diameter of sub-micrometer scale and micrometer scale depth of focus. Next, machining experiments were also conducted on a silicon substrate. A femtosecond laser was used as the machining laser. By controlling the microsphere position, the PNJ position can be controlled in the propagation direction. Sub-micrometer scale hole diameters were obtained even when the PNJ position in the propagation direction was changed by 3 μm. In conclusion, the long depth of focus of a photonic nanojet in water medium enable to create sub-micrometer scale structures.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81624366","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Asad Bashir, Abigail R. Clarke-Sather, Tyler M. Poggogiale, Christopher L. Meehan
Presently, many textiles are discarded, in a condition that would allow a significant percentage of them to be able to be completely reused or recycled. Recent consumption practices embodied by “fast fashion”, fast purchasing, and fast disposal of out of style clothing has increased the volume of discarded clothing, as the repurposing and/or recycling of discarded textile materials has not increased at a proportional rate. Consequently, discarded clothing may have nearly no wear and tear or extensive use before consumers choose to dispose of these textiles. Increasing the recovery of textiles from municipal solid waste streams involves understanding the material properties that discarded textiles possess. Measuring the material properties available from discarded textiles will allow for understanding whether these textiles can be reused. At the same time as disposal of textiles has increased, geotextile purchase and use has been increasing rapidly. In the current study, tensile strength (break force) and permittivity of discarded clothing samples made of cotton, polyester, and cotton-polyester blends were measured and compared with material properties that are commonly specified for geotextile applications. Average break force values measured for discarded cotton and polyester and average permittivity values measured for 50%/50% cotton-polyester blends and polyester are higher than what is commonly recommended for common geotextile applications. Polyester materials showed promise for drainage and erosion control applications that would be commonly serviced by geotextiles, as polyester samples yielded average break force and permittivity values are above typically recommended geotextile minimum values for these applications.
{"title":"Material Properties of Discarded Textiles for Manufacturing Feedstocks","authors":"Asad Bashir, Abigail R. Clarke-Sather, Tyler M. Poggogiale, Christopher L. Meehan","doi":"10.1115/msec2021-63645","DOIUrl":"https://doi.org/10.1115/msec2021-63645","url":null,"abstract":"\u0000 Presently, many textiles are discarded, in a condition that would allow a significant percentage of them to be able to be completely reused or recycled. Recent consumption practices embodied by “fast fashion”, fast purchasing, and fast disposal of out of style clothing has increased the volume of discarded clothing, as the repurposing and/or recycling of discarded textile materials has not increased at a proportional rate. Consequently, discarded clothing may have nearly no wear and tear or extensive use before consumers choose to dispose of these textiles. Increasing the recovery of textiles from municipal solid waste streams involves understanding the material properties that discarded textiles possess. Measuring the material properties available from discarded textiles will allow for understanding whether these textiles can be reused. At the same time as disposal of textiles has increased, geotextile purchase and use has been increasing rapidly. In the current study, tensile strength (break force) and permittivity of discarded clothing samples made of cotton, polyester, and cotton-polyester blends were measured and compared with material properties that are commonly specified for geotextile applications. Average break force values measured for discarded cotton and polyester and average permittivity values measured for 50%/50% cotton-polyester blends and polyester are higher than what is commonly recommended for common geotextile applications. Polyester materials showed promise for drainage and erosion control applications that would be commonly serviced by geotextiles, as polyester samples yielded average break force and permittivity values are above typically recommended geotextile minimum values for these applications.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77249562","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Additive manufacturing process of maraging steel has been studied for high value parts in aerospace and automotive industries. The hybrid additive / subtractive manufacturing is effective to achieve tight tolerances and surface finishes. The additive process induces anisotropic mechanical properties of maraging steel, which depends on the laser scanning direction. Because anisotropy in the workpiece material has an influence on the cutting process, the surface finish and the dimension accuracy change according to the direction of the cutter feed with respect to the laser scanning direction. Therefore, the cutting parameters should be determined to control the cutting force considering material anisotropy. The paper discusses the cutting force in milling of maraging steel stacked with selective laser melting, as an additive manufacturing process. Anisotropic effect on the cutting forces is proved with the changing rate of the cutting force in milling of the workpieces stacked by repeating laser scanning at 0/90 degrees and 45/−45 degrees. The cutting forces, then, are analyzed in the chip flow models with piling up of orthogonal cuttings. The force model associates anisotropy with the shear stress on the shear plane. The changes in the cutting forces with the feed direction are discussed in the cutting tests and analysis.
{"title":"Anisotropic Cutting Force Characteristics in Milling of Maraging Steel Processed Through Selective Laser Melting","authors":"Shoichi Tamura, T. Matsumura, A. Ezura, K. Mori","doi":"10.1115/msec2021-63704","DOIUrl":"https://doi.org/10.1115/msec2021-63704","url":null,"abstract":"\u0000 Additive manufacturing process of maraging steel has been studied for high value parts in aerospace and automotive industries. The hybrid additive / subtractive manufacturing is effective to achieve tight tolerances and surface finishes. The additive process induces anisotropic mechanical properties of maraging steel, which depends on the laser scanning direction. Because anisotropy in the workpiece material has an influence on the cutting process, the surface finish and the dimension accuracy change according to the direction of the cutter feed with respect to the laser scanning direction. Therefore, the cutting parameters should be determined to control the cutting force considering material anisotropy. The paper discusses the cutting force in milling of maraging steel stacked with selective laser melting, as an additive manufacturing process. Anisotropic effect on the cutting forces is proved with the changing rate of the cutting force in milling of the workpieces stacked by repeating laser scanning at 0/90 degrees and 45/−45 degrees. The cutting forces, then, are analyzed in the chip flow models with piling up of orthogonal cuttings. The force model associates anisotropy with the shear stress on the shear plane. The changes in the cutting forces with the feed direction are discussed in the cutting tests and analysis.","PeriodicalId":56519,"journal":{"name":"光:先进制造(英文)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78123694","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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