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2008 International Conference on Electronic Packaging Technology & High Density Packaging最新文献

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Moisture absorption and void growing effects on failure of electronic packaging 吸湿和空隙生长对电子封装失效的影响
Zhao Zhendong, L. Zhigang, Zhang Yu, Shu Xuefeng
The purpose of this paper is to study the combined effect of moisture absorption and void growing on the reliability of electronic packaging. Finite element simulation on a plastic PBGA package was carried out for moisture history from the moisture preconditioning (85 degC / 85 % RH for 168 h) to subsequent exposure to a lead-free soldering process, and the rule of moisture diffusion and the change of stress was found. Then, with the implementation of interface properties into the model study, the critical stress that results in the unstable void growth and the delamination at interface is significantly reduced and comparable to the magnitude of vapor pressure. Finite element results give a good guideline on the underfill material selection, and also give an insight of the failure mechanism associated with moisture absorption.
本文的目的是研究吸湿和空隙生长对电子封装可靠性的综合影响。对PBGA塑料封装进行了从湿度预处理(85℃/ 85% RH)到随后的无铅焊接过程(168h)的水分历史有限元模拟,发现了水分扩散和应力变化的规律。然后,在模型研究中引入界面特性,导致界面处不稳定空隙生长和分层的临界应力显著降低,与蒸汽压的量级相当。有限元分析结果为下填料材料的选择提供了很好的指导,同时也揭示了与吸湿有关的破坏机制。
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引用次数: 0
Optimization of hierarchical SOC test time based on genetic algorithm 基于遗传算法的分层SOC测试时间优化
Li Jiao, Zhang Jinyi, Shi Hui, L. Wei
Test time optimization is necessary for modular testing of hierarchical system-on-chip (SOC) that contain embedded IP core. In this paper, we consider the case of non-interactive design transfer between IP core vendor and IC integrator. We proposes a method based on genetic algorithm which can efficiently optimize the test time of hierarchical SOC. Utilizing international reference circuit provided by International Test conference 2002(ITCpsila02), we execute the experiment and results suggest that this method is superior than recently proposes methods for hierarchical SOC test time.
测试时间优化是包含嵌入式IP核的分层片上系统(SOC)模块化测试的必要条件。在本文中,我们考虑了IP核供应商和集成电路集成商之间的非交互设计转移的情况。提出了一种基于遗传算法的分层SOC测试时间优化方法。利用2002年国际测试会议(ITCpsila02)提供的国际参考电路,我们进行了实验,结果表明该方法优于目前提出的分层SOC测试时间方法。
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引用次数: 0
Wafer level LED packaging with integrated DRIE trenches for encapsulation 晶圆级LED封装,集成DRIE沟槽封装
Rong Zhang, S. Lee
A novel encapsulation process for wafer level LED arrays is presented. In this process, 4 inch P-type single crystal silicon wafers served as the substrates for flip-chip mountable LED chips. The wafer substrates were fabricated by wafer level lithography and plating process. An UV curable epoxy was applied as the encapsulant. The encapsulation process takes advantage of square trenches fabricated by deep reaction ion etching (DRIE) process as barriers to limit the spread of the epoxy encapsulant, and can adjust the geometry of the encapsulation via controlling the volume of the epoxy and the dimension of the trenches. The packaging and encapsulation process of LED arrays were completed on wafer level. LED packages can be directly obtained after wafer dicing.
提出了一种新的晶圆级LED阵列封装工艺。在该工艺中,4英寸p型单晶硅片作为倒装LED芯片的衬底。采用晶圆级光刻和电镀工艺制备晶圆基板。采用紫外光固化环氧树脂作为包封剂。该封装工艺利用深反应离子蚀刻(deep reaction ion etching, DRIE)工艺制备的方形沟槽作为屏障,限制环氧封装剂的扩散,并通过控制环氧树脂的体积和沟槽的尺寸来调整封装的几何形状。LED阵列的封装和封装工艺在晶圆级完成。晶圆切割后可直接获得LED封装。
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引用次数: 28
A study of fluid coolant with carbon nanotube suspension for microchannel coolers 微通道冷却器用碳纳米管悬浮液的研究
Yi Fan, Yifeng Fu, Yan Zhang, Teng Wang, Xiaojing Wang, Z. Cheng, J. Liu
In this work, silicon microchannel coolers were made using the deep ion reactive etching (DIRE) technique. Stable and homogeneous carbon nanotube (CNT) suspension was also prepared. Meanwhile, a closed-loop cooling test system was developed to investigate the heat removal of the silicon microchannel cooler with different coolants. The experimental setup included a test module, a minipump for providing controllable flow, and a fan system for cooling the circular fluid. Beside the inlet and outlet of the test module, two thermocouples and pressure gauges were set up to measure the temperature and pressure of the fluids. The heat removal of the silicon microchannel cooler using different CNT volume fraction of suspension coolant was studied. The results show that the microchannel cooler with CNT suspension as coolant could strengthen the heat removal capability of microchannel cooler. In addition to heat transfer enhancement, the microchannel cooler with CNT suspension coolant did not produce extra pressure drop in the present study.
在这项工作中,硅微通道冷却器采用深离子反应蚀刻(DIRE)技术。制备了稳定均匀的碳纳米管悬浮液。同时,建立了闭环冷却试验系统,研究了不同冷却剂对硅微通道冷却器的散热效果。实验装置包括一个测试模块、一个提供可控流量的微型泵和一个用于冷却循环流体的风扇系统。在测试模块的入口和出口旁边设置了两个热电偶和压力表,用于测量流体的温度和压力。研究了不同碳纳米管体积分数悬浮冷却剂对硅微通道冷却器的散热效果。结果表明,以碳纳米管悬浮液为冷却剂的微通道冷却器可以增强微通道冷却器的散热能力。除了强化传热外,采用碳纳米管悬浮冷却剂的微通道冷却器在本研究中没有产生额外的压降。
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引用次数: 1
Thermo-mechanical analysis of a wafer level packaging by induction heating 感应加热晶圆级封装的热力学分析
Wenming Liu, Mingxiang Chen, Yanyan Xi, Changyong Lin, Sheng Liu
In this paper, a non-linear and one-directional coupled finite element framework has been implemented to simulate induction heating process of wafer-level packaging. Based on numerical results of induction heating, thermally-caused warpages and stresses of the single-sided ceramic wafer have been evaluated. Some primary experiments have also been conducted to verify the numerical method. Using three-dimensional models, the temperature distribution, thermally-caused warpages and stress in the single-sided ceramic wafer subjected to induction heating can be clearly defined. In addition, the temperature-dependent material properties are considered in the modeling. From the finite element analysis, it is found that the induction heating is selective, that is, the temperature in the wafer is lower than that of Cu-loops during the induction heating process; the temperature variation on the Cu-loops, as well as the difference of the temperature between the Cu-loops and the wafer is related with the wafer material properties; the maximum thermal-stresses caused by the induced Joule heating occur on the middle-edge areas of the single-sided ceramic wafer. On the other hand, in order to prove the soundness of the framework established in this paper, the test results obtained by infrared radiometer are compared to that achieved from the proposed numerical analysis method. It is shown that the temperature variation and locations of initial cracks caused by thermal-stresses during the induction heating are in a good agreement with those obtained from the test.
本文采用非线性单向耦合有限元框架来模拟圆片级封装的感应加热过程。基于感应加热的数值结果,对单面陶瓷片的热致翘曲和应力进行了计算。为了验证数值方法的正确性,还进行了一些初步实验。利用三维模型,可以清晰地描述单面陶瓷片在感应加热下的温度分布、热致翘曲和应力。此外,在建模中还考虑了与温度相关的材料特性。从有限元分析中发现,感应加热具有选择性,即在感应加热过程中,晶圆内的温度低于铜环内的温度;铜环上的温度变化以及铜环与晶圆之间的温度差异与晶圆材料的性质有关;诱导焦耳热引起的最大热应力发生在单面陶瓷片的中边缘区域。另一方面,为了证明本文所建立的框架的合理性,将红外辐射计得到的测试结果与所提出的数值分析方法得到的测试结果进行了比较。结果表明,感应加热过程中由热应力引起的温度变化和初始裂纹位置与试验结果吻合较好。
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引用次数: 7
Study of interface reliability in QFN device under hygro-thermal environment 湿热环境下QFN器件界面可靠性研究
Ting-biao Jiang, Hong-mi Nong, C. Du
The interface crack caused by moisture absorption is a main reason for the failure of plastic packaging electronic devices. According to the failure of interface cracks in QFN plastic packaging devices caused by hygro-thermal environment, the paper combining with finite element method (FEM), carried on the research by moisture absorption experiment, lead-free reflow soldering experiment, high temperature tidal thermal experiment, and scanning electron microscope (SEM) experiment. The results of study show that: non-moisture absorption devices seldom produce cracks after the lead-free reflow soldering, and moisture absorption devices donpsilat produce any crack during absorbing moisture, but they easily produce cracks after lead-free reflow soldering; The cracks produced by the experiment mainly lay on the interface between die-attach material (DA) and the chip, and the cracks at the junction of chip, DA material and epoxy molding compound material (EMC) have the greatest damage; The position and the expansion direction of cracks are closely related to the characteristic and the interface intensity of the two connecting materials. These conclusions have important practical significance to the study and the evaluation criterion of crack.
吸湿引起的界面裂纹是塑料封装电子器件失效的主要原因。针对QFN塑料封装器件因湿热环境导致界面裂纹失效的问题,结合有限元法(FEM),通过吸湿实验、无铅回流焊实验、高温潮汐热实验和扫描电镜(SEM)实验进行了研究。研究结果表明:非吸湿装置在无铅回流焊后很少产生裂纹,吸湿装置在吸湿过程中不会产生任何裂纹,但在无铅回流焊后容易产生裂纹;实验产生的裂纹主要位于贴片材料(DA)与芯片的交界面,其中贴片、DA材料和环氧成型复合材料(EMC)交界处的裂纹损伤最大;裂纹的位置和扩展方向与两种连接材料的特性和界面强度密切相关。这些结论对裂纹的研究和评定标准具有重要的现实意义。
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引用次数: 1
Productivity improvement of stack package line through die bonding process & scheme optimization 通过模具粘接工艺提高堆叠封装生产线的生产效率及方案优化
Xing Jin, M. Li
To conform to the ever-emerging market demand, stacked memory devices have been more widely utilized. The stacking method also reduces the cost of electronical components through the way that stacking could fully utilize currently on-hand equipment without any new investment. While, starting from late 2003, flash memory manufacturers begin experience capacity degradation, specifically with multiple loop-back workflows induced by stack CSP devices. By analyzing the process of stacking, the industrypsilas practice considers the control of assembly cost largely depends on the improvement of overall line productivity, specifically the critical bottle-neck area of die bonding. This presentation intends to critically describe the methodology and procedures used by Intelpsilas stack CSP assembly factory, which finally results innovative projects targeting above said productivity improvements. The authors use TRIZ, an inventive problem solving theory and application tool, to analyze and abstract the major contradictions and then sketch out possible solutions. As a result of the applications, the overall stack CSP assembly factorypsilas productivity increased to a record-high of 340%, far above the industry average, and supports Intelpsilas stack CSP assembly factory more efficient than benchmarking world-class companies ever since. The authors of this paper wishes the methodology on productivity and design flexibility at Intelpsilas stack CSP assembly factory could possibly be proliferated, so as to help achieve productivity and capability maximum output throughout the industry.
为了适应不断涌现的市场需求,堆叠存储器件得到了更广泛的应用。这种叠层方法还降低了电子元件的成本,因为叠层可以充分利用现有的设备,而不需要任何新的投资。然而,从2003年底开始,闪存制造商开始经历容量下降,特别是由堆栈CSP设备引起的多个环路工作流程。通过对堆垛过程的分析,工业界的实践认为,控制装配成本在很大程度上取决于整体生产线生产率的提高,特别是模具粘接的关键瓶颈区域。本演讲旨在批判性地描述Intelpsilas堆栈CSP装配厂使用的方法和程序,最终导致针对上述生产率提高的创新项目。作者运用TRIZ这一创造性的问题解决理论和应用工具,对主要矛盾进行了分析和抽象,并勾勒出可能的解决方案。由于这些应用程序,整个堆栈CSP组装工厂的生产率提高到创纪录的340%,远高于行业平均水平,并且支持Intelpsilas堆栈CSP组装工厂比世界一流公司更高效。本文的作者希望Intelpsilas堆栈CSP装配厂的生产率和设计灵活性的方法能够得到推广,从而帮助整个行业实现生产率和能力的最大产出。
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引用次数: 1
MCM interconnect test scheme based on adaptive genetic algorithm 基于自适应遗传算法的MCM互连测试方案
Chen Lei
Interconnect test technology has become a bottleneck in the application of multi-chip module (MCM), so study on new methods of test generation to acquire better test set is significant. This paper presents a novel optimization approach of adaptive genetic algorithm (AGA) for the MCM interconnect test generation problem. By combing the characteristics of MCM interconnect test, an accurate fitness function is designed to compute the fitness of each candidate vector. AGA is composed of populations of chromosomes and three evolutionary operators: selection, crossover and mutation. The international standard MCM benchmark circuit was used to verify the approach. Comparing with not only the evolutionary algorithms, but also the deterministic algorithms, experimental results demonstrate that the hybrid approach can achieve high fault coverage, short CPU time and compact test set, which shows that it is a novel optimized method deserving research.
互连测试技术已成为多芯片模块(MCM)应用的瓶颈,因此研究新的测试生成方法以获得更好的测试集具有重要意义。针对MCM互连测试生成问题,提出了一种新的自适应遗传算法优化方法。结合MCM互连测试的特点,设计了一个精确的适应度函数来计算每个候选向量的适应度。AGA是由染色体群体和三种进化算子组成的:选择、交叉和突变。采用国际标准的MCM基准电路对该方法进行了验证。实验结果表明,与进化算法和确定性算法相比,该方法具有故障覆盖率高、CPU时间短、测试集紧凑等优点,是一种值得研究的新型优化方法。
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引用次数: 0
Nano-thermal interface material with CNT nano-particles for heat dissipation application 纳米热界面材料与碳纳米管纳米颗粒的散热应用
Li Xu, Cong Yue, J. Liu, Yan Zhang, Xiuzhen Lu, Z. Cheng
Heat dissipation of electronic packages has become one of the limiting factors to miniaturization. The removal of the heat generated is a critical issue in electronic packaging. With the development of thermal management, thermal interface material (TIM) plays a more and more important role in electronics packaging. A new nano-TIM with nanofibers prepared by using electrospinning has been suggested in recent years. In this experiment study, the carbon nanotube (CNT) nano-particles were added into the polymer solution before the electrospinning to improve the thermal conductivity of nano-TIM. The polymer solution of polyurethane was used for present electrospinning. The effects of a number of process parameters in the electrospinning were studied in this work. Different variables such as the distance between needle tip and collector, the voltage applied, and CNT nano-particles content were studied. The scanning electron microscopy (SEM) was used to characterize nano-TIMs with CNT nano-particles.
电子封装的散热问题已成为电子封装小型化的制约因素之一。消除产生的热量是电子封装中的一个关键问题。随着热管理技术的发展,热界面材料在电子封装中发挥着越来越重要的作用。近年来,人们提出了一种用静电纺丝法制备纳米纤维的新型纳米tim。在本实验研究中,在静电纺丝前将碳纳米管(CNT)纳米颗粒加入到聚合物溶液中,以提高纳米tim的导热性。采用聚氨酯聚合物溶液进行静电纺丝。研究了静电纺丝过程中若干工艺参数的影响。研究了针尖与集电极之间的距离、施加的电压和碳纳米管颗粒含量等不同的变量。利用扫描电子显微镜(SEM)对碳纳米管纳米颗粒的纳米tims进行了表征。
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引用次数: 2
In-situ observation on electrochemical migration of lead-free solder joints under water drop test 水滴试验下无铅焊点电化学迁移的现场观察
Y.H. Xia, W. Jillek, E. Schmitt
Electrochemical migration (ECM) of lead-free solder joints were investigated by water drop test method. Nine types solder pastes were employed to compare the ECM susceptible. The effects of applied voltage, electrodes spacing and flux residue on the ECM were in-situ observed. The microstructure and composition of the growing dendrites during ECM were detected. The results revealed that higher voltage and narrower spacing weakened the ECM reliability of solder joints. The flux residua inhibited the occurrence of ECM. The main migration element was Pb in Pb-bearing solder joints. For Sn-Ag-Cu solder joints, it was Sn and Cu to migrate during the ECM process. Zn was the only migration element in the SnZnBi solder joint. Sn-Zn-Bi solder exhibited the best ECM reliability.
采用水滴法研究了无铅焊点的电化学迁移。采用9种焊锡膏对ECM的敏感性进行比较。现场观察了外加电压、电极间距和焊剂残留量对电解加工的影响。检测了ECM过程中生长枝晶的微观结构和组成。结果表明,较高的电压和较窄的间距降低了焊点的ECM可靠性。残流抑制了ECM的发生。含铅焊点的主要迁移元素是Pb。对于Sn- ag -Cu焊点,在ECM过程中主要是Sn和Cu的迁移。Zn是SnZnBi焊点中唯一的迁移元素。Sn-Zn-Bi焊料表现出最好的ECM可靠性。
{"title":"In-situ observation on electrochemical migration of lead-free solder joints under water drop test","authors":"Y.H. Xia, W. Jillek, E. Schmitt","doi":"10.1109/ICEPT.2008.4607147","DOIUrl":"https://doi.org/10.1109/ICEPT.2008.4607147","url":null,"abstract":"Electrochemical migration (ECM) of lead-free solder joints were investigated by water drop test method. Nine types solder pastes were employed to compare the ECM susceptible. The effects of applied voltage, electrodes spacing and flux residue on the ECM were in-situ observed. The microstructure and composition of the growing dendrites during ECM were detected. The results revealed that higher voltage and narrower spacing weakened the ECM reliability of solder joints. The flux residua inhibited the occurrence of ECM. The main migration element was Pb in Pb-bearing solder joints. For Sn-Ag-Cu solder joints, it was Sn and Cu to migrate during the ECM process. Zn was the only migration element in the SnZnBi solder joint. Sn-Zn-Bi solder exhibited the best ECM reliability.","PeriodicalId":6324,"journal":{"name":"2008 International Conference on Electronic Packaging Technology & High Density Packaging","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2008-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74440295","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
期刊
2008 International Conference on Electronic Packaging Technology & High Density Packaging
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