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2008 International Conference on Electronic Packaging Technology & High Density Packaging最新文献

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Novel low-temperature micro-insert bonding technology for 3D package 新型3D封装低温微插入键合技术
Po Xu, A. Hu, Zhuo Chen, Ming Li, D. Mao
In this paper, a novel low-temperature micro-insert bonding technology for 3D package has been reported. Nickel microcone arrays (MCA) fabricated on the bonding pad was used as the under bump metallization (UBM). The bonding temperature is below the melting point of the solder. At certain temperature and pressure, the MCA inserted into the lead-free Sn-Ag-Cu solder bumps to achieve a good adhesion. The bonding of the joint is realized by the mechanical interlocking and the diffusion between the MCA and the solder. The nickel microcone arrays were prepared by directional electrodeposition (DEP) method on the Cu substrates in the solution with inorganic additives. And then hundreds of bumps were bonded on the substrates at different temperatures (150deg-210degC) and different bonding pressure (450, 560, 750 gf/p). Subsequently, ball shear testings were performed to evaluate the mechanical reliability and failure mode of the solder joints. After the shear testings, the microstructures of the fracture interfaces were investigated by SEM.
本文报道了一种用于三维封装的新型低温微插入键合技术。采用在焊盘上制备的镍微锥阵列(MCA)作为凹凸下金属化(UBM)。接合温度低于焊料的熔点。在一定的温度和压力下,将MCA插入无铅Sn-Ag-Cu钎料中,达到良好的附着力。接头的连接是通过MCA与焊料之间的机械联锁和扩散来实现的。采用定向电沉积法(DEP)在Cu基体上制备了镍微锥阵列。然后在不同的温度(150℃~ 210℃)和不同的键合压力(450、560、750 gf/p)下,在衬底上键合数百个凸点。随后,进行了球剪试验,以评估焊点的机械可靠性和破坏模式。剪切试验结束后,利用扫描电镜对断裂界面的微观组织进行了研究。
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引用次数: 1
Shear fracture behavior of Sn3.0Ag0.5Cu solder joints on Cu pads with different solder volumes 不同焊料体积Cu焊盘上Sn3.0Ag0.5Cu焊点剪切断裂行为
Yanhong Tian, Chunqing Wang, Shihua Yang, P. Lin, Le Liang
To meet the urgent demands of future electronic packages, the solder joints have to become increasingly miniaturized. Compared to the large solder joints, mechanics behavior for the samll solder joints is very different, resulting in a series of reliability issues. Therefore, it is very important to understand the mechanics behavior of the small solder joints. In this paper, the shear test of the as-reflowed and aged Sn-3.0Ag-0.5Cu solder joints on Cu pads with the diameters of 200 mum to 600 mum were conducted, and fracture behavior was observed using SEM. The results show that shear strength of the solder joint increases with the decreasing of the solder joints volumes. For the large volume solder joints, the fracture occurs close to the interface, and the solder joint shows strong brittleness. Whereas, for the small solder joints, the fracture occurs within the bulk solder, and the solder joint shows ductile property. The Ag3Sn and Cu6Sn5 intermetallic compounds (IMCs) at the interface region have a prominent effect on the shear property and the propagation of the fracture.
为了满足未来电子封装的迫切需求,焊点必须越来越小型化。与大型焊点相比,小型焊点的力学行为有很大的不同,从而导致了一系列的可靠性问题。因此,了解小焊点的力学行为是非常重要的。本文在直径为200 ~ 600 μ m的Cu焊盘上对回流焊和时效后的Sn-3.0Ag-0.5Cu焊点进行了剪切试验,并通过扫描电镜观察了其断裂行为。结果表明:焊点的抗剪强度随焊点体积的减小而增大;对于体积较大的焊点,断裂发生在靠近界面处,焊点表现出较强的脆性。而对于小焊点,断裂发生在大块焊点内,焊点表现出延展性。界面区Ag3Sn和Cu6Sn5金属间化合物(IMCs)对剪切性能和断口扩展有显著影响。
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引用次数: 4
Layout optimization and modeling of an ESD-protection n-MOSFET in 0.13um silicide CMOS technology 0.13um硅化CMOS技术中esd保护n-MOSFET的布局优化和建模
Jia Yuxi, Li Jiao, Ran Feng, Dian Yang
In this paper, a lot of CMOS devices with different device dimensions, spacings, and clearances have been drawn and fabricated to find the optimized layout rules for electrostatic discharge (ESD) protection in 0.13 um Silicide CMOS Technology. The dependences of layout parameters on ESD protection ability of GGNMOS are investigated by using the TLP (transmission line pulsing) measurement technique. A DC model for modeling ESD NMOS snapback characteristics is also presented in this paper.
本文绘制和制作了大量不同器件尺寸、间距和间隙的CMOS器件,以寻找0.13 um硅化CMOS工艺中静电放电(ESD)保护的优化布局规则。采用TLP(传输线脉冲)测量技术,研究了GGNMOS布局参数对ESD防护能力的影响。本文还提出了一种用于ESD NMOS回吸特性建模的直流模型。
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引用次数: 4
High-Q on-chip inductors embedded in wafer-level package for RFIC applications 用于RFIC应用的高q级片上电感器嵌入晶圆级封装
Tao Feng, Jian Cai, Hye-Kyong Kwon, Qian Wang, Xinyu Dou
Wafer level packaging (WLP) technology has been used to integrate high-Q inductor on Si substrate. These inductors consist of a thick Cu electroplated rerouting to reduce series resistance and a thick dielectric layer to separate the inductors from Si substrate. The measured results show that the peak O-factor is 30 at 4 GHz for a 0.77 nH inductor, which is good agreement with the simulated performance by HFSS. Therefore, this technology realizes embedded high-Q inductors in WLP and can improve the performance of RF system.
晶圆级封装(WLP)技术已被用于在硅衬底上集成高q电感器。这些电感包括一个厚的镀铜重布线,以减少串联电阻和一个厚的介电层,将电感器与硅衬底分开。测量结果表明,0.77 nH电感在4 GHz时的峰值o因子为30,与HFSS模拟性能吻合较好。因此,该技术在WLP中实现了嵌入式高q电感器,可以提高射频系统的性能。
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引用次数: 1
Strain-rate and impact velocity effects on joint adhesion strength 应变速率和冲击速度对接头粘结强度的影响
Chang-Lin Yeh, Y. Lai
In this paper, numerical studies are carried out on high-speed cold ball pull test by using explicit transient finite element simulations to predict transient response of package-level solder ball subjected to pull loads. The material constitutions of solder alloys are obtained from quasi-static tensile test and Hopkinsonpsilas bar test. Erosion technique is adopted for simulations of bulk solder fracturing, and interfacial element for intermetalic compound (IMC) fracturing. Parameter studies on pull velocity effect as well as strain-rate effect are also carried out. Transition points of pull velocity between bulk solder fracturing mode and IMC fracturing mode are identified therefore. From simulation results, transform relationship between pull forces to joint adhesion strengths of solder joints can be set up.
本文采用显式瞬态有限元模拟方法对高速冷球拉拔试验进行数值研究,预测封装级焊料球在拉拔载荷作用下的瞬态响应。通过准静态拉伸试验和霍普金杆试验获得了钎料合金的材料成分。采用侵蚀技术模拟大块焊料断裂,采用界面元模拟金属间化合物(IMC)断裂。对拉速效应和应变率效应进行了参数研究。从而确定了拉速在大块焊料断裂模式和内嵌式焊料断裂模式之间的过渡点。根据仿真结果,建立了焊点拉力与焊点附着强度之间的转换关系。
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引用次数: 8
The influence of low level doping of Ni on the microstructure and reliability of SAC solder joint 低含量Ni掺杂对SAC焊点组织和可靠性的影响
Zhenqing Zhao, Lei Wang, Xiaoqiang Xie, Qian Wang, Jaisung Lee
In this paper, the behavior of BGA solder joints microstructures was studied as a function of Ni doping in SAC solder. Three kinds of solder compositions were selected including Sn3.0Ag0.5Cu, Sn1.0Ag0.5Cu and Sn1.0Ag0.5Cu0.02Ni to value the influence the effect of Ni doping, OSP and Au/Ni pad was employed on the PCB side. Emphasis was placed on studying the effect of low level doping with Ni on the joint microstructure and subsequent reliability. Both solder composition and PCB surface finish had a notable effect on the interfacial microstructure, the Ni addition can give rise to needle like NiCuSn IMC formation and reduce the grain size locally at solder/NiAu pad interface after one time reflow according to top-view interface analysis, and had no obvious effect on the IMC evolution of solder/OSP pad, the phenomena was investigated from the perspective of metallurgy. Bending and drop tests were conducted to evaluate the effect of solder composition and pad finish on the joint reliability. It was found that the decrease of Ag concentration and Ni addition in SAC solder could significantly improve the drop test performance when NiAu pad was used. In bending test, OSP pad show better performance than Au/Ni pad. The correlation between joint microstructure and joint reliability was discussed in detail. The work can give some directions on the solder alloy design and choice of pad finish in electronic packaging.
本文研究了SAC钎料中Ni掺杂对BGA焊点微结构行为的影响。选择Sn3.0Ag0.5Cu、Sn1.0Ag0.5Cu和Sn1.0Ag0.5Cu0.02Ni三种焊料成分,考察Ni掺杂、OSP和Au/Ni焊盘对PCB侧焊接效果的影响。重点研究了低浓度Ni掺杂对接头组织和可靠性的影响。焊料成分和PCB表面光光度对界面微观结构均有显著影响,界面俯视图分析表明,添加Ni可使一次回流后的焊料/NiAu焊盘界面形成针状NiCuSn IMC,并使其局部晶粒尺寸减小,而对焊料/OSP焊盘的IMC演变无明显影响,从冶金学角度对该现象进行了研究。通过弯曲和跌落试验来评价焊料成分和焊盘光洁度对接头可靠性的影响。结果表明,在采用NiAu焊盘的情况下,降低SAC焊料中Ag浓度和Ni的添加量可以显著提高跌落测试性能。在弯曲试验中,OSP衬垫表现出比Au/Ni衬垫更好的性能。详细讨论了节理组织与节理可靠性的关系。该工作对电子封装中焊料合金的设计和焊面的选择具有一定的指导意义。
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引用次数: 13
Electrodeposition of palladium films on Ni-Co coatings Ni-Co镀层上钯膜的电沉积
Yanping He, D. Ding, Xiang Gao, Z. Chen, Ming Li, D. Mao
Co-Ni alloys have the properties of high hardness, good wear and corrosion resistance. A transition layer of Co-Ni coating will help enhance the hydrogen sensing stability of Pd films. In this work, Pd films were electrodeposited on Co-Ni coated copper substrate and silicon wafers. The influence of deposition parameters on the microstructure of Co-Ni coatings and Pd films were investigated. Experimental results indicated that scallop shell-like Co-Ni alloys could be fabricated on copper wafers. The tendency to form the shell-like deposits increased with increase of deposition time. While on silicon wafers, scallop shell-like Co-Ni alloys could not be fabricated. SEM and AFM analyses indicated that both composite films have a large surface area. Results showed that Pd films could be shaped by the prime films and thus maintain a large surface area.
钴镍合金具有硬度高、耐磨、耐腐蚀等特点。钴镍涂层的过渡层有助于提高钯膜的感氢稳定性。在这项工作中,Pd薄膜被电沉积在Co-Ni涂层的铜衬底和硅片上。研究了沉积参数对Co-Ni涂层和Pd膜微观结构的影响。实验结果表明,可以在铜晶片上制备扇贝状钴镍合金。随着沉积时间的增加,形成贝壳状沉积物的倾向增加。而在硅晶片上,不能制造扇贝状的钴镍合金。SEM和AFM分析表明,两种复合膜均具有较大的比表面积。结果表明,钯膜可以被初始膜塑造,从而保持较大的表面积。
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引用次数: 0
A mixed- signal physical design and its verification 一种混合信号物理设计及其验证
Hu Yue-li, Yan Ke
More and more analog and mixed-signal (AMS) blocks are integrated into SoC (system-on-chip) platform due to intense market competition. A mixed signal /mixed power SoC design, using Synopsys Libraries, based on Chartered 0.35 um Salicide 2P4M CMOS mixed signal process is introduced in this paper. The method of supply the core with different powers, isolated the digital part and the analog part and splitting the padring is also proposed. The physical layout design and its verification are implemented using Astro and Calibre.
随着市场竞争的加剧,越来越多的模拟和混合信号(AMS)模块被集成到片上系统(SoC)平台中。介绍了一种基于Chartered 0.35 um Salicide 2P4M CMOS混合信号工艺,利用Synopsys库实现的混合信号/混合功率SoC设计。提出了用不同功率供电、数字部分和模拟部分隔离以及分割衬垫的方法。利用Astro和Calibre实现了物理布局设计及其验证。
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引用次数: 0
Design and implementation of LED daylight lamp lighting system LED日光灯照明系统的设计与实现
R. Guan, Dalei Tian, Xing Wang
LEDs have becoming the most suitable candidate replacing traditional fluorescent lamps because of its energy-efficient, the introduction of high brightness LEDs with white light and monochromatic colors have led to a movement towards general illumination. This revolutionizes the optoelectronics market, enabling engineers to use LEDs for general lighting applications as well as medical, indoor lighting and automotive solutions. So variable LED array modules were developed, they are making great strides in terms of lumen performance and reliability, however the barrier to widespread use in general illumination still remains the cost or luminous efficiency, special requirements concerning optical properties and optomechanical layout have to be met. In order to meet the requirements of indoor illumination, a LED daylight lamp model was designed, it can replace traditional fluorescent lamp without insteading additional power supply establishment. The optical properties of the model were simulated using optical analysis software, its luminous efficiency is about 41 lm/W, the illuminance is about 50 lux when the distance is 1.5 m between the center of the model and measured spot, With the theoretically-optimized design of the LED model, experiments based on the results of the optimal simulation in the laboratory were conducted to verify the performance of the proposed LED model, it reaches a power factor of about 0.8 at 11 W. Results of the simulation are very similar with the measured values, it was testified that simulative method is one of the effective tools for LED lighting optical design.
led因其高能效而成为取代传统荧光灯的最合适的选择,白光和单色高亮度led的引入导致了普通照明的发展。这彻底改变了光电市场,使工程师能够将led用于一般照明应用以及医疗,室内照明和汽车解决方案。因此,可变LED阵列模块的发展,他们在流明性能和可靠性方面取得了很大的进步,但在一般照明中广泛应用的障碍仍然是成本或发光效率,光学性能和光机械布局方面的特殊要求必须得到满足。为了满足室内照明的要求,设计了一种LED日光灯模型,它可以代替传统的日光灯,而不需要额外的电源设施。模型的光学特性模拟使用光学分析软件,其发光效率约为41 lm / W,照度是大约50勒克斯当中心之间的距离是1.5米的模型和测量位置,theoretically-optimized领导模型的设计,实验结果的基础上的最优模拟在实验室进行验证的性能提出了模型,它到达11 W功率因数约为0.8。仿真结果与实测值非常接近,证明了仿真方法是LED照明光学设计的有效工具之一。
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引用次数: 22
Study on non-uniformity of Through-Mask electroplated Ni thin-film 透掩膜镀镍薄膜不均匀性的研究
Jun Tang, Hong Wang, Rui Liu, Shengping Mao, Xiaolin Zhao, G. Ding
Through-mask electroplating has been widely used in the fabrication of chips, BGA substrates and PCBs etc. The uniformity of plating thin-film is the major factor contributed to the reliability of the products. Currently, it is usually by setting optimum plating parameters and adopting electrochemical method to achieve the uniformity of plating. However, the problem of non-uniform distribution of electric field, which is the major cause of the non-uniformity of the plating thin-film, has not been solved. In this paper, finite element method (FEM) was developed to analyze the non-uniform distribution of electric field under different conditions in the process of electroplating. The results show that different thickness of photo-resist and size of electroplating cell are two major factors contribute to the uniformity of plating thin-film. The uniform of electroplating cell can be improved by adding in-chip auxiliary electrode. Also better uniformity of the plating film in radial direction can achieved by setting a shield in the proper position of the plating solution and annular out-chip auxiliary electrode (Cu) around the wafer. The simulation results were consistent with experimental results, which proved that finite element method is an effect way to simulate the electroplating process.
通过掩模电镀已广泛应用于芯片、BGA衬底和pcb等领域。镀层的均匀性是影响产品可靠性的主要因素。目前,通常是通过设定最佳电镀参数和采用电化学方法来达到镀层的均匀性。然而,电场分布不均匀的问题是导致镀层不均匀的主要原因,一直没有得到解决。本文采用有限元法对电镀过程中不同条件下电场的不均匀分布进行了分析。结果表明,光刻胶厚度和电镀槽尺寸的不同是影响镀层均匀性的两个主要因素。通过在片内添加辅助电极,可以改善电镀槽的均匀性。在镀液的适当位置设置屏蔽层,在晶圆周围设置环形片外辅助电极(Cu),可以使镀层径向均匀性更好。仿真结果与实验结果吻合较好,证明了有限元法是一种有效的模拟电镀过程的方法。
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引用次数: 3
期刊
2008 International Conference on Electronic Packaging Technology & High Density Packaging
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