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2008 International Conference on Electronic Packaging Technology & High Density Packaging最新文献

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Influence of underfill methods on the solder joint fatigue of wafer level packaging 衬底填充方式对晶圆级封装焊点疲劳的影响
C. Regard, C. Gautier, H. Frémont, P. Poirier
To increase miniaturization, CSWLP (chip size wafer level packaging) has been developed. However, the difficulty to get good solder joint reliability leads to manufacture only small CSWLP modules. Different underfill methods are evaluated here, by measurements and simulations: results prove that underfill is necessary, but a bad choice can also decrease the reliability. An original method called ldquore-enforcementrdquo improves the life time.
为了提高微型化,CSWLP(芯片尺寸晶圆级封装)得到了发展。然而,由于难以获得良好的焊点可靠性,导致只能制造小型CSWLP模块。通过实测和仿真,对不同的下填方法进行了评价,结果表明下填是必要的,但选择不当也会降低可靠性。最初的一种方法被称为ldquore-enforcementrdquo,它提高了生命周期。
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引用次数: 4
Low-cost high-efficiency 4 channel pluggable parallel optical transceiver using optoelectronic MCM packaging technologies 采用光电MCM封装技术的低成本高效率4通道可插拔并行光收发器
Baoxia Li, L. Wan, Chengyue Yang, Wei Gao, Y. Lv, Zhihua Li, Xu Zhang
A compact 4times2-channel parallel optical MCM transceiver with data rates up to 3.125 Gb/s per channel was studied for very short reach (VSR) interconnection. The transceiver was based on 1times4 VCSEL and PD arrays of 850 nm wavelength, and a 12-fiber-ribbon as the transmission medium. Greatly relaxed alignment tolerance and high coupling efficiency between optoelectronic (OE) device arrays and fiber arrays were achieved. The eye-diagram at 2.5 Gb/s was measured under 231-1 pseudorandom bit stream (PRBS).
研究了一种紧凑的4倍2通道并行光MCM收发器,每通道数据速率高达3.125 Gb/s,用于极短距离(VSR)互连。该收发器基于850nm波长的1times4 VCSEL和PD阵列,以12根光纤带作为传输介质。实现了光电器件阵列与光纤阵列之间极大放宽的对准公差和高耦合效率。在231-1伪随机比特流(PRBS)下测量2.5 Gb/s的眼图。
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引用次数: 3
Investigation on fatigue-creep interaction damage model for solder 焊料疲劳-蠕变相互作用损伤模型研究
Na Liu, Xiaoyan Li, Yongchang Yan
It is well known, reliability and workability are the more important issues in the field of chip size package (CSP). Creep and fatigue behaviors are the main loads of the solder joints, the reliability of which should take account of those two main loads. Based on the theory of continuum damage mechanics (CDM), this paper focuses on damage evolution of interaction between the fatigue and creep. A new damage model of fatigue-creep interaction has been developed. And the new fatigue-creep interaction damage model in this paper does not require the simple fatigue model and simple creep model.
众所周知,可靠性和可加工性是芯片尺寸封装(CSP)领域中更为重要的问题。蠕变载荷和疲劳载荷是焊点的主要载荷,焊点的可靠性应综合考虑这两种载荷。基于连续损伤力学理论,研究了疲劳与蠕变相互作用下的损伤演化过程。提出了一种新的疲劳-蠕变相互作用损伤模型。本文提出的疲劳-蠕变相互作用损伤模型不需要简单疲劳模型和简单蠕变模型。
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引用次数: 0
Design of testing chip for measuring mechanical properties of thin films 薄膜力学性能测试芯片的设计
Rui Liu, Hong Wang, Xueping Li, Jun Tang, Shengping Mao, G. Ding
Uniaxial tensile test is the most reliable way to measure mechanical properties of thin films. The difficulties of uniaxial tensile test are how to fabricate small and stress-free specimen, align and trip the specimen, generate small forces and measure strain. A novel tensile testing chip to measure thin film specimens with large elongation was proposed in this paper, and it was fabricated by UV-LIGA (Ultraviolet Lithographie GalVanoformung Abformung) technology. This novel testing chip has good alignment and can endure large deformation.
单轴拉伸试验是测量薄膜力学性能最可靠的方法。单轴拉伸试验的难点在于如何制作小而无应力的试样、试样对准和脱扣、产生小的力和测量应变。提出了一种用于测量大伸长率薄膜试样的新型拉伸测试芯片,并采用UV-LIGA (Ultraviolet Lithographie GalVanoformung Abformung)技术制作了该芯片。这种新型测试芯片具有良好的对准性,能够承受较大的变形。
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引用次数: 0
A scale reduced computation scheme for peeling stress of solder joints under drop impact 跌落冲击下焊点剥落应力的缩尺度计算方法
An Tong, Q. Fei
A beam model of board level electronic package was used to investigate effects of the moment, axial force and shear force induced during drop/impact on the peeling stress of the soldered joints. The peeling stresses in soldered joints were evaluated under static and dynamic bending of the PCB. It shows that the peeling stress is dominated by the bending stress and the maximum occurs at the PCB end. In the soldered joint array, only a few soldered joints closed to the far end of the packaging are stressed and the most joints inside the array are almost stress free. Based on this observation, an approach was proposed to reduce the computation scale. By the approach, only 3 or 4 soldered joints are necessary to be included in the computational model.
采用板级电子封装梁模型,研究了跌落/冲击过程中产生的弯矩、轴力和剪切力对焊接接头剥离应力的影响。研究了PCB在静态弯曲和动态弯曲下焊接接头的剥落应力。结果表明,剥离应力以弯曲应力为主,最大剥离应力发生在PCB端。在焊接接头阵列中,只有少数靠近封装远端的焊接接头受到应力,阵列内的大多数接头几乎没有应力。在此基础上,提出了一种减小计算规模的方法。通过该方法,计算模型中只需要包含3或4个焊点。
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引用次数: 0
Meeting thermal performance and reliability challenges for a thermally enhanced ball grid array package (TEBGA) 满足热增强型球栅阵列封装(TEBGA)的热性能和可靠性挑战
Q. Qi
For devices with challenging power management requirement, thermally enhanced ball grid array package (TEBGA) offers a good solution, where the device is attached to a heat spreader, usually made of copper, with a thermally conductive epoxy to ensure a good conductive path for heat to escape from the die. The top die surface and bonding wires are covered with an overmolding compound for environmental protection such that heat dissipation is typically limited in that direction. However, TEBGA is not without its unique challenges. In this paper, we present a study on the challenges of meeting the thermal performance and reliability requirements for a ASIC packaged with TEBGA. A localized deformation or ldquodimplerdquo of the TEBGA package is discovered during the package assembly process, where the heat-spreader is noted to have deformed under the die shadow, which results in a circular shaped indentation. This raises concerns about the impact on the thermal performance of the subsequent package to heat sink interface when it is integrated into the system. Solution to this potential problem rests on balancing thermal performance, reducing package stress level & understanding potential long term package reliability. Deformation of the package with each process step will be first described and particular attention will be given to the change of package profile after the die attach process; then a finite element analysis of the stress and deformation of the die attach process is discussed and important parameters affecting the deformation and stress are shown; moreover, a thermal resistance model assessing the thermal budget for this package in a system environment is reviewed and confirmation with numerical analysis & validation by experimental analysis are highlighted; furthermore, an interactive analysis is subsequently performed based on the FEA model for package stress/deformation and thermal resistance model to optimize the packaging solution; finally, balanced solution through this interactive optimization process is summarized and demonstrated in the manufacturing process.
对于具有挑战性的电源管理要求的器件,热增强球栅阵列封装(TEBGA)提供了一个很好的解决方案,其中器件连接到散热器,通常由铜制成,带有导热环氧树脂,以确保热从模具中逸出的良好传导路径。上模表面和粘接线覆盖有一种用于环保的复模化合物,使得该方向的散热通常受到限制。然而,TEBGA并非没有其独特的挑战。在本文中,我们研究了满足TEBGA封装的ASIC的热性能和可靠性要求的挑战。在封装组装过程中,发现TEBGA封装的局部变形或不对称,其中散热片在模影下变形,导致圆形压痕。这引起了对后续封装到散热器接口的热性能的影响的关注,当它集成到系统中。这个潜在问题的解决方案取决于平衡热性能,降低封装压力水平和了解潜在的长期封装可靠性。首先描述每个工艺步骤的包装变形,并特别注意在模具附着过程后包装轮廓的变化;然后对模具附着过程的应力和变形进行了有限元分析,给出了影响变形和应力的重要参数;此外,还回顾了评估该封装在系统环境中的热预算的热阻模型,并强调了数值分析的验证和实验分析的验证;在此基础上,基于包装应力/变形有限元模型和热阻模型进行交互分析,优化包装方案;最后总结了通过该交互优化过程的平衡解决方案,并在制造过程中进行了演示。
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引用次数: 2
A multi-scale interfacial delamination model of Cu-SAM-epoxy systems cu - sam -环氧体系的多尺度界面分层模型
H. Fan, C. Wong, M. Yuen
Interfacial delamination, due to the presence of dissimilar material systems, is one of the primary concerns in electronic package design. The mismatch in coefficient of thermal expansion between the different layers in the packages can generate high interfacial stresses due to thermal loading during fabrication and assembly. More and more functional materials at the nano scale are, such as self-assembly monolayer (SAM) and CNT, used in electronic packaging for the improvement of the interfacial performance, traditional continuum model without considering these nano materials are obviously not suitable to study performance of electronic packages. In this study, a multi-scale model was built to investigate interfacial failure between EMC and SAM coated copper substrate. The interfacial material behavior was derived from the molecular dynamics simulation. The constitutive relation for the EMC-SAM-Cu interface under tensile load was derived from MD simulation. Tapered double cantilever beam tests (TDCB) were conducted on the laminated specimens to quantify the load during delamination propagation along the EMC-Cu interface with SAM and without SAM. Finite element models of the DCB test were built using ANSYS with interfacial element at the Cu-EMC interface. The constitutive relations from MD simulations in the form of a traction-displacement plot were introduced into the cohesive zone model to study the constitutive response of the EMC-Cu interface under the tensile loading, which is traversed across the length scale from nanoscale to macroscale. and assigned to the continuum model. The critical loading forces for the EMC/Cu interface with SAM and without SAM were obtained from the multi-scale model. It was found that interfacial strength between EMC and Cu substrate could be improved by SAM. Based on the proposed method, the predicted results were found to be comparable with those from experimental measurement.
由于存在不同的材料系统,界面分层是电子封装设计中的主要问题之一。封装中不同层之间的热膨胀系数不匹配会在制造和组装过程中由于热载荷而产生高界面应力。越来越多的纳米级功能材料,如自组装单层(SAM)和碳纳米管,被用于电子封装中以改善界面性能,传统的连续介质模型不考虑这些纳米材料显然不适合研究电子封装的性能。在本研究中,建立了一个多尺度模型来研究电磁兼容与SAM涂层铜衬底之间的界面失效。通过分子动力学模拟得到了界面材料的行为。通过MD模拟得到了拉伸载荷作用下EMC-SAM-Cu界面的本构关系。采用锥形双悬臂梁试验(TDCB)对叠合试样进行了分层试验,以量化有SAM和无SAM时沿mc - cu界面分层传播过程中的载荷。利用ANSYS软件建立了DCB试验的有限元模型,并在Cu-EMC界面处设置了界面单元。将MD模拟的本构关系以牵引-位移图的形式引入内聚区模型,研究了拉伸载荷作用下EMC-Cu界面从纳米尺度到宏观尺度的本构响应。并被分配到连续体模型。通过多尺度模型得到了具有和不具有SAM的EMC/Cu界面的临界载荷力。结果表明,SAM可以提高EMC与Cu衬底之间的界面强度。基于该方法的预测结果与实验测量结果基本一致。
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引用次数: 7
Limited β-Sn grain number of miniaturized Sn-Ag-Cu solder joints 小型化Sn-Ag-Cu焊点β-Sn晶粒数限制
Shihua Yang, Chunqing Wang, Yanhong Tian, P. Lin, Le Liang
As-reflowed Sn-Ag-Cu solder joints in various diameters were found to contain only several beta-Sn crystal grains. With the solder joints increasingly miniaturized, there is no obvious change in the grain number in a solder joint. The aged Sn-Ag-Cu solder joints are composed of very limited number of beta-Sn crystal grains as well. It appears that the solder joint size and thermal aging have less influence on the growth of beta-Sn grains.
不同直径的回流Sn-Ag-Cu焊点只含有几个β - sn晶粒。随着焊点的日益小型化,焊点的晶粒数没有明显变化。时效的Sn-Ag-Cu焊点也由数量非常有限的β - sn晶粒组成。焊点尺寸和热时效对β - sn晶粒生长的影响较小。
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引用次数: 1
Simulation and analysis for backward compatibility of solder joints under thermal cycle 热循环下焊点反向相容性的仿真与分析
Ning Ye-xiang, Pan Kai-lin, L. Ni
In this paper, the backward compatibility solder joints were chosen in simulation of perimeter PBGA272 assembly. A double-symmetric plane FE model of a PBGA272 was established using the software ANSYS. Based on the maximum von Mises stress and von Mises strain, the position of the most danger solder joints were obtained under thermal cycle with the temperature condition from -40degC to 125degC (JESD22-A104-B Condition G) , Viz. the inner (1#) solder joint and the outside (6#) solder joint are the two key solder joints which are the easiest to failure. On the basis of above analysis, the geometry parameters of the chosen assembly are optimized by design of experiment (DOE). The factors included PCB size, PCB thickness, chip size, chip thickness, substrate size, substrate thickness, solder height and solder radius. The simulating results have shown that substrate thickness (factor F), solder radius (factor H) and solder height (factor G) performed the main factors. The optimal scheme is F3H2G1C2D1E2B3A2 (substrate thickness 0.7 mm, solder radius 0.38 mm, solder height 0.4 mm, chip size 2.54 mm, chip thickness 0.4 mm, substrate size 13.5 mm, PCB thickness 1.8 mm and PCB size 15 mm) by comprehensively considered with every factorpsilas effect.
本文选择后向兼容焊点进行了周长PBGA272组装仿真。利用ANSYS软件建立了PBGA272的双对称平面有限元模型。根据最大von Mises应力和von Mises应变,在温度为-40℃~ 125℃(JESD22-A104-B条件G)的热循环条件下,得到了最危险焊点的位置,即内(1#)焊点和外(6#)焊点是最容易失效的两个关键焊点。在此基础上,通过实验设计对所选组件的几何参数进行了优化。影响因素包括PCB尺寸、PCB厚度、芯片尺寸、芯片厚度、衬底尺寸、衬底厚度、焊点高度和焊点半径。仿真结果表明,衬底厚度(F因子)、焊料半径(H因子)和焊料高度(G因子)是影响焊接性能的主要因素。综合考虑各因素的影响,最佳方案为F3H2G1C2D1E2B3A2(衬底厚度0.7 mm,焊料半径0.38 mm,焊料高度0.4 mm,芯片尺寸2.54 mm,芯片厚度0.4 mm,衬底尺寸13.5 mm, PCB板厚度1.8 mm, PCB板尺寸15 mm)。
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引用次数: 0
Environmentally friendly electronics for high reliability 高可靠性的环保电子产品
J. McElroy, R. Pfahl
In 2006 when the European Unionpsilas RoHS Regulation went into effect, a number of global firms who produce high-reliability products such as servers and telecommunication equipment had decided to take the exemption allowed for Pb containing solders in these applications. As a result they had not completed the tests necessary to prove the reliability of Tin Silver Copper (SAC) alloys in these applications. In 2007 it became apparent to many of these firms that they could no longer procure components with traditional SnPb surface finishes, and thus they faced an unknown reliability risk. In 2006 iNEMI had begun a study to evaluate the reliability of ldquoPb-Free BGAs in SnPb Assemblies.rdquo This paper will report on the results of this initial study and will then report on several studies currently under way to evaluate the reliability of new green-materials in high-reliability applications.
2006年,当欧盟的RoHS法规生效时,许多生产高可靠性产品(如服务器和电信设备)的全球公司决定在这些应用中采用含铅焊料允许的豁免。因此,他们没有完成必要的测试,以证明锡银铜(SAC)合金在这些应用中的可靠性。2007年,很多公司发现他们无法再采购具有传统SnPb表面处理的部件,因此他们面临着未知的可靠性风险。2006年,iNEMI开始了一项研究,以评估SnPb组件中不含ldquopb的BGAs的可靠性。本文将报告这一初步研究的结果,然后将报告目前正在进行的几项研究,以评估新型绿色材料在高可靠性应用中的可靠性。
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引用次数: 3
期刊
2008 International Conference on Electronic Packaging Technology & High Density Packaging
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