Pub Date : 2024-07-03DOI: 10.3103/S1068366624700041
A. O. Pozdnyakov, Li Syanshun, E. B. Sedakova
Friction and wear of polyoxymethylene upon friction against polyoxymethylene and polyetheretherketone have been analyzed. It is shown that wear exponentially increases upon growth of contact pressure and sliding velocity in the homogeneous friction pair polyoxymethylene–polyoxymethylene. In the heterogeneous pair polyetheretherketone–polyoxymethylene the wear of POM is small and exhibits no registered dependence on sliding velocity and contact pressure. Mass-spectrometric analysis shows that the macromolecular decomposition products are not detected for polyetheretherketone–polyoxymethylene pair. However, for thermodynamically compatible polyoxymethylene–polyoxymethylene pair their formation, accompanied by the growth of friction force, is detected already at the levels of friction power as low as 10–2 MPa m/s. These differences have been interpreted to result from interpenetration of polyoxymethylene macromolecules across the interface and their rupture in the shear field in homogeneous polyoxymethylene–polyoxymethylene friction pair and its absence in polyetheretherketone–polyoxymethylene pair. Thermally activated interpenetration of macromolecules for polyoxymethylene–polyoxymethylene pair and its absence in polyetheretherketone–polyoxymethylene pair has been visualized by means of molecular dynamics simulations. The experimental approach and the results of its application will be useful in detailed studies of molecular level friction mechanisms of friction and wear of industrially used polymers and their composites.
摘要 分析了聚甲醛与聚甲醛和聚醚醚酮摩擦时的摩擦和磨损情况。结果表明,在聚甲醛-聚醚醚酮-聚甲醛的同质摩擦副中,随着接触压力和滑动速度的增加,磨损呈指数增长。在异质摩擦副聚醚醚酮-聚甲醛中,聚甲醛的磨损很小,而且与滑动速度和接触压力没有记录关系。质谱分析表明,在聚醚醚酮-聚甲醛对中没有检测到大分子分解产物。然而,对于热力学相容的聚氧亚甲基-聚氧乙烯对,在摩擦力低至 10-2 MPa m/s 的水平时就能检测到它们的形成,并伴随着摩擦力的增长。这些差异被解释为聚氧化亚甲基大分子在界面上的相互渗透,以及它们在均质聚氧化亚甲基-聚氧化亚甲基摩擦副的剪切场中的断裂,而在聚醚醚酮-聚氧化亚甲基摩擦副中则没有这种现象。通过分子动力学模拟,对聚氧亚甲基-聚氧亚甲基摩擦副的大分子热激活互穿及其在聚醚醚酮-聚氧亚甲基摩擦副中的缺失进行了可视化。该实验方法及其应用结果将有助于详细研究工业用聚合物及其复合材料摩擦和磨损的分子级摩擦机理。
{"title":"Molecular Mechanisms of Polyoxymethylene Wear","authors":"A. O. Pozdnyakov, Li Syanshun, E. B. Sedakova","doi":"10.3103/S1068366624700041","DOIUrl":"10.3103/S1068366624700041","url":null,"abstract":"<p>Friction and wear of polyoxymethylene upon friction against polyoxymethylene and polyetheretherketone have been analyzed. It is shown that wear exponentially increases upon growth of contact pressure and sliding velocity in the homogeneous friction pair polyoxymethylene–polyoxymethylene. In the heterogeneous pair polyetheretherketone–polyoxymethylene the wear of POM is small and exhibits no registered dependence on sliding velocity and contact pressure. Mass-spectrometric analysis shows that the macromolecular decomposition products are not detected for polyetheretherketone–polyoxymethylene pair. However, for thermodynamically compatible polyoxymethylene–polyoxymethylene pair their formation, accompanied by the growth of friction force, is detected already at the levels of friction power as low as 10<sup>–2</sup> MPa m/s. These differences have been interpreted to result from interpenetration of polyoxymethylene macromolecules across the interface and their rupture in the shear field in homogeneous polyoxymethylene–polyoxymethylene friction pair and its absence in polyetheretherketone–polyoxymethylene pair. Thermally activated interpenetration of macromolecules for polyoxymethylene–polyoxymethylene pair and its absence in polyetheretherketone–polyoxymethylene pair has been visualized by means of molecular dynamics simulations. The experimental approach and the results of its application will be useful in detailed studies of molecular level friction mechanisms of friction and wear of industrially used polymers and their composites.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520322","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-03DOI: 10.3103/S1068366624700065
V. V. Kulakov, A. K. Golubkov, L. N. Kirillova
The study compared properties of carbon–carbon composites for manufacturing aircraft brakes. Composites based on various graphitized and carbonized fibers, coal, tar pitch, and pyrocarbon matrices were considered. Friction tests were carried out on full-size brake discs (three-disk stand) and on model samples (UTM-2168 testing machine). A significant wear increase of composites based on a pyrocarbon matrix was found during taxi braking in the temperature range of 50–250°C. Wear of composites based on a coal tar pitch matrix did not depend on the temperature of the friction surface. It was found, that the “third body” of composites based on pyrocarbon has a coarse rough structure with distinct individual abrasive particles; its hardness is more than twice as high as the hardness of the third body of composites based on pitch matrix. The size distribution of pores for composites based on different matrices is given, the difference in the quantity and size of structural defects is illustrated. The variation in wear of materials during taxi braking is explained. The increase of degree of anisotropy of the pitch matrix, provided the decrease of wear of the material. The wear was measured during taxi braking of specimens with a hybrid matrix having a different ratio of coal tar pitch and pyrocarbon components. Carbon–carbon composites containing 45% or more of the pitch component in matrix have stable reduced wear during taxi braking, regardless of the reinforcement scheme. The possibility of reducing wear during taxi braking of composites on pyrocompacted matrices by modifying the matrix with pitch is shown.
{"title":"Revealing of Factors of Increased Wear of Friction Carbon–Carbon Materials in Aircraft Taxi Brakes","authors":"V. V. Kulakov, A. K. Golubkov, L. N. Kirillova","doi":"10.3103/S1068366624700065","DOIUrl":"10.3103/S1068366624700065","url":null,"abstract":"<p>The study compared properties of carbon–carbon composites for manufacturing aircraft brakes. Composites based on various graphitized and carbonized fibers, coal, tar pitch, and pyrocarbon matrices were considered. Friction tests were carried out on full-size brake discs (three-disk stand) and on model samples (UTM-2168 testing machine). A significant wear increase of composites based on a pyrocarbon matrix was found during taxi braking in the temperature range of 50–250°C. Wear of composites based on a coal tar pitch matrix did not depend on the temperature of the friction surface. It was found, that the “third body” of composites based on pyrocarbon has a coarse rough structure with distinct individual abrasive particles; its hardness is more than twice as high as the hardness of the third body of composites based on pitch matrix. The size distribution of pores for composites based on different matrices is given, the difference in the quantity and size of structural defects is illustrated. The variation in wear of materials during taxi braking is explained. The increase of degree of anisotropy of the pitch matrix, provided the decrease of wear of the material. The wear was measured during taxi braking of specimens with a hybrid matrix having a different ratio of coal tar pitch and pyrocarbon components. Carbon–carbon composites containing 45% or more of the pitch component in matrix have stable reduced wear during taxi braking, regardless of the reinforcement scheme. The possibility of reducing wear during taxi braking of composites on pyrocompacted matrices by modifying the matrix with pitch is shown.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520325","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-03DOI: 10.3103/S1068366624700089
G. F. Pavelko
The paper considers wear-free friction of ShKh-15 (ShKh) steel balls on the surface of quartz glass (QG) and borosilicate glass (BG) vessels in organic liquids and water. It is shown that it is impossible to accurately predict which material will wear out faster: hard or soft, ball or substrate. The highest correlation between the wear of coupling friction surfaces is found for balls and the total wear of working bodies (r ≈ 1). In the group of glass balls, the balls wear out more often (19 out of 21 tests) than in the group of steel balls (5 out of 9 tests). Wearless friction is more often observed in coupled pairs BG/ShKh (5 cases) than in pairs QG/ShKh (1 case). Coupling surfaces containing only one terminal SiOH group do not provide wear-free boundary friction. The usefulness of the work is in the fact that the results of studies of wear-free friction obtained for the ShKh/H2O pair can find practical application in the creation of bearings and large human joints.
{"title":"Wear-Free Friction of Steel on Glass in Organic Liquids and Water","authors":"G. F. Pavelko","doi":"10.3103/S1068366624700089","DOIUrl":"10.3103/S1068366624700089","url":null,"abstract":"<p>The paper considers wear-free friction of ShKh-15 (ShKh) steel balls on the surface of quartz glass (QG) and borosilicate glass (BG) vessels in organic liquids and water. It is shown that it is impossible to accurately predict which material will wear out faster: hard or soft, ball or substrate. The highest correlation between the wear of coupling friction surfaces is found for balls and the total wear of working bodies (<i>r</i> ≈ 1). In the group of glass balls, the balls wear out more often (19 out of 21 tests) than in the group of steel balls (5 out of 9 tests). Wearless friction is more often observed in coupled pairs BG/ShKh (5 cases) than in pairs QG/ShKh (1 case). Coupling surfaces containing only one terminal SiOH group do not provide wear-free boundary friction. The usefulness of the work is in the fact that the results of studies of wear-free friction obtained for the ShKh/H<sub>2</sub>O pair can find practical application in the creation of bearings and large human joints.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520327","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-03DOI: 10.3103/S106836662470003X
E. V. Fominov, M. M. Aliev, K. G. Shuchev, A. V. Fomenko
The article is devoted to an experimental study of the influence of wear-resistant coatings ZrN, TiN + ZrN, (Ti–Zr)N, ZrN–(Ti–Zr)N–TiN, and TiN, deposited on T15K6 hard alloy inserts, on the tribological and deformation characteristics of the process of turning 45 and 12Kh18N10Т steel workpieces, and subsequent comparison of the calculated values of the maximum temperatures of the rake face of the lathe cutter. When processing 45 steel, a significant reduction in contact and average temperature in the cutting zone is ensured by a combination of tribological and deformation indicators when using TiN + ZrN and ZrN + (Ti,Zr)N + TiN compositions. When turning 12Kh18N10T stainless steel, the presence of coatings on carbide inserts had a lesser effect on the course of deformation processes. The main effect of modifying the working surfaces of the tool is to change the thickness of the zone of secondary plastic deformations and to reduce the length of contact between the chips and the rake face. In this case, the greatest effect in reducing surface temperatures due to the influence on the complex of tribostrain indicators and enhancing the thermodissipative capabilities of the contact zone is demonstrated by ZrN and ZrN + (Ti,Zr)N + TiN coatings. Based on the results of full-scale experiments and digital modeling using the obtained experimental data, it was established that the temperature distributions in the area of tribocoupling of chips with the surface of a hard alloy in the presence of a multilayer coating on it are associated with the wear of metal-cutting tools, which makes it possible to evaluate the impact of wear-resistant coatings through changes in the temperature regime in the contact zone. Such an influence of surface modification on a set of tribostrain indicators, which also determine the nature of the distribution of contact temperatures, should be taken into account when developing new compositions and structures of wear-resistant coatings along with their physical and mechanical properties at the microlevel.
摘要 本文主要通过实验研究在 T15K6 硬质合金刀片上沉积的耐磨涂层 ZrN、TiN + ZrN、(Ti-Zr)N、ZrN-(Ti-Zr)N-TiN 和 TiN 对车削 45 和 12Kh18N10Т 钢工件过程中的摩擦学和变形特性的影响,以及随后对车刀前刀面最高温度计算值的比较。在加工 45 号钢时,使用 TiN + ZrN 和 ZrN + (Ti,Zr)N + TiN 组合时,通过结合使用摩擦学和变形指标,可确保显著降低切削区的接触温度和平均温度。在车削 12Kh18N10T 不锈钢时,硬质合金刀片上涂层的存在对变形过程的影响较小。改变刀具工作表面的主要作用是改变二次塑性变形区的厚度,并减少切屑与耙面之间的接触长度。在这种情况下,ZrN 和 ZrN + (Ti,Zr)N + TiN 涂层对三应变指标复合体的影响以及增强接触区的热消散能力对降低表面温度的作用最大。根据全尺寸实验结果和利用所获实验数据建立的数字模型,确定了在硬质合金表面存在多层涂层的情况下,切屑与硬质合金表面摩擦耦合区域的温度分布与金属切削工具的磨损有关,这使得通过接触区温度机制的变化来评估耐磨涂层的影响成为可能。表面改性对一系列三应变指标的影响也决定了接触温度分布的性质,因此在开发耐磨涂层的新成分和结构时,应考虑到这些指标以及它们在微观层面上的物理和机械性能。
{"title":"The Influence of Zirconium and Titanium Nitride Based Coatings on Tribodeformation Processes of Friction While Cutting with Carbide Inserts","authors":"E. V. Fominov, M. M. Aliev, K. G. Shuchev, A. V. Fomenko","doi":"10.3103/S106836662470003X","DOIUrl":"10.3103/S106836662470003X","url":null,"abstract":"<p>The article is devoted to an experimental study of the influence of wear-resistant coatings ZrN, TiN + ZrN, (Ti–Zr)N, ZrN–(Ti–Zr)N–TiN, and TiN, deposited on T15K6 hard alloy inserts, on the tribological and deformation characteristics of the process of turning 45 and 12Kh18N10Т steel workpieces, and subsequent comparison of the calculated values of the maximum temperatures of the rake face of the lathe cutter. When processing 45 steel, a significant reduction in contact and average temperature in the cutting zone is ensured by a combination of tribological and deformation indicators when using TiN + ZrN and ZrN + (Ti,Zr)N + TiN compositions. When turning 12Kh18N10T stainless steel, the presence of coatings on carbide inserts had a lesser effect on the course of deformation processes. The main effect of modifying the working surfaces of the tool is to change the thickness of the zone of secondary plastic deformations and to reduce the length of contact between the chips and the rake face. In this case, the greatest effect in reducing surface temperatures due to the influence on the complex of tribostrain indicators and enhancing the thermodissipative capabilities of the contact zone is demonstrated by ZrN and ZrN + (Ti,Zr)N + TiN coatings. Based on the results of full-scale experiments and digital modeling using the obtained experimental data, it was established that the temperature distributions in the area of tribocoupling of chips with the surface of a hard alloy in the presence of a multilayer coating on it are associated with the wear of metal-cutting tools, which makes it possible to evaluate the impact of wear-resistant coatings through changes in the temperature regime in the contact zone. Such an influence of surface modification on a set of tribostrain indicators, which also determine the nature of the distribution of contact temperatures, should be taken into account when developing new compositions and structures of wear-resistant coatings along with their physical and mechanical properties at the microlevel.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520321","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-03DOI: 10.3103/S1068366624700053
A. G. Shpenev, P. O. Bukovskii, O. O. Shcherbakova, T. I. Muravyeva, V. N. Androsenko, M. A. Kotov, N. G. Solovyev, M. Yu. Yakimov, A. Yu. Krivosheev
The study of the structure and tribotechnical characteristics of composite material based on polyacrylonitrile (PAN) carbon fabric and a matrix obtained by the vapor deposition method has been carried out. One of the samples of the investigated material was subjected to laser treatment, with local laser heating of the surface layer to 2800–3000°C. The other composite sample was heat treated at a temperature T > 2000°C. Tribotechnical tests were carried out and values of friction and wear coefficients were obtained in the pair with steel and ceramic counterbodies. In order to determine the peculiarities of friction and wear mechanisms of modified materials, the surface of composites after friction was investigated by scanning electron microscopy with X-ray spectral analysis. It was found that laser treatment significantly improves antifriction properties of carbon composite paired with a steel counterbody (friction coefficient reduction by two times, wear reduction by three times). It is revealed that such treatment significantly changes the nature of the third body film (TB) formed on the friction surface of composites paired with steel. No elements of the counterbody material are detected in the composition of the film, which indicates its minimal wear during the friction process. The TB film itself becomes thicker and denser, completely covering the surface of the composite. This allows it to exhibit solid lubricant and anti-wear properties to a greater extent, improving the tribological characteristics of the composite.
摘要 对基于聚丙烯腈(PAN)碳纤维织物和气相沉积法获得的基体的复合材料的结构和摩擦技术特性进行了研究。其中一个样品经过激光处理,表层局部激光加热至 2800-3000°C。另一个复合材料样品在 2000°C 的温度下进行了热处理。进行了摩擦技术测试,得出了与钢和陶瓷对体的摩擦系数和磨损系数。为了确定改性材料摩擦和磨损机理的特殊性,通过扫描电子显微镜和 X 射线光谱分析对摩擦后的复合材料表面进行了研究。研究发现,激光处理可显著提高碳复合材料与钢制基体配对的抗摩擦性能(摩擦系数降低两倍,磨损降低三倍)。结果表明,这种处理方法极大地改变了与钢配对的复合材料摩擦表面上形成的第三体膜(TB)的性质。在薄膜的成分中检测不到对体材料的元素,这表明其在摩擦过程中的磨损极小。TB 薄膜本身变得更厚、更致密,完全覆盖了复合材料的表面。这使其在更大程度上表现出固体润滑和抗磨损特性,从而改善了复合材料的摩擦学特性。
{"title":"Modification of Tribotechnical Properties of Carbon Composites by the Laser Surface Treatment Method","authors":"A. G. Shpenev, P. O. Bukovskii, O. O. Shcherbakova, T. I. Muravyeva, V. N. Androsenko, M. A. Kotov, N. G. Solovyev, M. Yu. Yakimov, A. Yu. Krivosheev","doi":"10.3103/S1068366624700053","DOIUrl":"10.3103/S1068366624700053","url":null,"abstract":"<p>The study of the structure and tribotechnical characteristics of composite material based on polyacrylonitrile (PAN) carbon fabric and a matrix obtained by the vapor deposition method has been carried out. One of the samples of the investigated material was subjected to laser treatment, with local laser heating of the surface layer to 2800–3000°C. The other composite sample was heat treated at a temperature <i>T</i> > 2000°C. Tribotechnical tests were carried out and values of friction and wear coefficients were obtained in the pair with steel and ceramic counterbodies. In order to determine the peculiarities of friction and wear mechanisms of modified materials, the surface of composites after friction was investigated by scanning electron microscopy with X-ray spectral analysis. It was found that laser treatment significantly improves antifriction properties of carbon composite paired with a steel counterbody (friction coefficient reduction by two times, wear reduction by three times). It is revealed that such treatment significantly changes the nature of the third body film (TB) formed on the friction surface of composites paired with steel. No elements of the counterbody material are detected in the composition of the film, which indicates its minimal wear during the friction process. The TB film itself becomes thicker and denser, completely covering the surface of the composite. This allows it to exhibit solid lubricant and anti-wear properties to a greater extent, improving the tribological characteristics of the composite.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520324","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-03DOI: 10.3103/S1068366624700077
N. K. Krioni, A. A. Mingazheva, A. D. Mingazhev
The results of studies on the wear resistance of machine parts made of aluminum alloys with insulated layers obtained by activating surface layers (SLs) are considered. It is shown that, in relation to aluminum alloys, traditional ion nitriding technologies are ineffective due to the low rate of nitrogen diffusion and the heterogeneous structure of the nitrided layer (NL). The results of a fourfold increase in the intensity of diffusion processes of ion nitriding during activation of the surface layer of an aluminum alloy by methods of surface plastic deformation and high-energy ion implantation compared with traditional ion nitriding are presented. It is shown that when preparing the surface of an aluminum alloy by the method of high-energy ion implantation, the wear resistance of the nitrided layer is provided, exceeding by more than three times the wear resistance of the nitrided layer obtained during surface preparation by the method of surface plastic deformation. A new ion nitriding technology has been proposed, which makes it possible to increase the productivity of the nitriding process and the wear resistance of the AC by eliminating the oxide film by ion etching in vacuum. It is shown that the use of the method of high-energy ion implantation at an ion energy of about 25 keV ensures, due to the occurrence of a long-range effect, the formation of aluminum alloy parts in the surface layer at a depth commensurate with the thickness of the nitrided layer of radiation defects of the crystal structure, which significantly intensify nitrogen diffusion, as well as block grain boundaries inhibiting diffusion processes in them.
摘要 研究了通过活化表面层(SL)获得绝缘层的铝合金机械零件的耐磨性。研究表明,对于铝合金,由于氮扩散率低和氮化层(NL)的异质结构,传统的离子氮化技术效果不佳。与传统离子渗氮相比,采用表面塑性变形和高能离子注入方法活化铝合金表面层时,离子渗氮扩散过程的强度提高了四倍。结果表明,采用高能离子注入法制备铝合金表面时,氮化层的耐磨性比采用表面塑性变形法制备表面时获得的氮化层耐磨性高出三倍以上。我们提出了一种新的离子氮化技术,通过在真空中进行离子蚀刻来消除氧化膜,从而提高氮化工艺的生产率和 AC 的耐磨性。研究表明,使用离子能量约为 25 keV 的高能离子注入法,由于发生了长程效应,可确保在表层铝合金部件中形成与氮化层厚度相当的晶体结构辐射缺陷深度,从而显著增强氮的扩散,并阻塞晶界,抑制晶界中的扩散过程。
{"title":"Increasing the Wear Resistance of Machine Parts Made of Aluminum Alloys by Ion Nitriding with High-Energy Activation","authors":"N. K. Krioni, A. A. Mingazheva, A. D. Mingazhev","doi":"10.3103/S1068366624700077","DOIUrl":"10.3103/S1068366624700077","url":null,"abstract":"<p>The results of studies on the wear resistance of machine parts made of aluminum alloys with insulated layers obtained by activating surface layers (SLs) are considered. It is shown that, in relation to aluminum alloys, traditional ion nitriding technologies are ineffective due to the low rate of nitrogen diffusion and the heterogeneous structure of the nitrided layer (NL). The results of a fourfold increase in the intensity of diffusion processes of ion nitriding during activation of the surface layer of an aluminum alloy by methods of surface plastic deformation and high-energy ion implantation compared with traditional ion nitriding are presented. It is shown that when preparing the surface of an aluminum alloy by the method of high-energy ion implantation, the wear resistance of the nitrided layer is provided, exceeding by more than three times the wear resistance of the nitrided layer obtained during surface preparation by the method of surface plastic deformation. A new ion nitriding technology has been proposed, which makes it possible to increase the productivity of the nitriding process and the wear resistance of the AC by eliminating the oxide film by ion etching in vacuum. It is shown that the use of the method of high-energy ion implantation at an ion energy of about 25 keV ensures, due to the occurrence of a long-range effect, the formation of aluminum alloy parts in the surface layer at a depth commensurate with the thickness of the nitrided layer of radiation defects of the crystal structure, which significantly intensify nitrogen diffusion, as well as block grain boundaries inhibiting diffusion processes in them.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141520326","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-03-09DOI: 10.3103/S106836662306003X
A. A. Burkov, M. A. Kulik, A. Yu. Bytsura, M. A. Ermakov
Using electrospark alloying, Cr–Fe–Al2O3 coatings are obtained on steel 35 in a mixture of steel granules with chromium and aluminum oxide powders. The structure of the coatings is studied using X-ray diffraction analysis, scanning electron microscopy, and X-ray spectral microanalysis. The heat resistance of the coatings was studied for 100 h at a temperature of 700°C in air. The study of the mechanical properties of the coatings includes testing for microhardness under a load of 0.5 N and wear in the dry friction mode under a load of 25 N. According to X-ray diffraction analysis, the coating composition is dominated by ferrochrome and a small amount of aluminum oxide. According to EDS analysis, the element distribution in the coating is uniform throughout the coating thickness with a chromium concentration of about 60 at %, iron, 30 at %, and aluminum, 3.4 at %. The results indicate a uniform distribution of fine particles of aluminum oxide in the volume of the deposited layer. It has been shown that the metal powder participates four times more actively in the formation of the coating compared to the granules. The heat resistance test shows that with addition of Cr–Fe–Al2O3 powder in the anode mixture, the average rate of high-temperature weight gain of the samples increases. In general, the use of Cr–Fe–Al2O3 coatings increases the heat resistance of steel 35 from 2.4 to 4 times. The average values of the friction coefficient of coatings range from 0.76 to 0.83, with a minimum for the sample deposited using a minimal addition of Al2O3. The wear of the samples decreases monotonically from 3.3 × 10–6 to 1.8 × 10–6 mm3/(N m) with a decrease in the concentration of aluminum oxide in the anode mixture. In general, the application of Cr–Fe–Al2O3 coatings using the proposed method makes it possible to increase the wear resistance of the steel 35 surface from 11 to 20 times.
{"title":"Wear-Resistant Cr–Fe–Al2O3 Coating Deposition on Steel 35 Using Aluminum Oxide Powder","authors":"A. A. Burkov, M. A. Kulik, A. Yu. Bytsura, M. A. Ermakov","doi":"10.3103/S106836662306003X","DOIUrl":"10.3103/S106836662306003X","url":null,"abstract":"<p>Using electrospark alloying, Cr–Fe–Al<sub>2</sub>O<sub>3</sub> coatings are obtained on steel 35 in a mixture of steel granules with chromium and aluminum oxide powders. The structure of the coatings is studied using X-ray diffraction analysis, scanning electron microscopy, and X-ray spectral microanalysis. The heat resistance of the coatings was studied for 100 h at a temperature of 700°C in air. The study of the mechanical properties of the coatings includes testing for microhardness under a load of 0.5 N and wear in the dry friction mode under a load of 25 N. According to X-ray diffraction analysis, the coating composition is dominated by ferrochrome and a small amount of aluminum oxide. According to EDS analysis, the element distribution in the coating is uniform throughout the coating thickness with a chromium concentration of about 60 at %, iron, 30 at %, and aluminum, 3.4 at %. The results indicate a uniform distribution of fine particles of aluminum oxide in the volume of the deposited layer. It has been shown that the metal powder participates four times more actively in the formation of the coating compared to the granules. The heat resistance test shows that with addition of Cr–Fe–Al<sub>2</sub>O<sub>3</sub> powder in the anode mixture, the average rate of high-temperature weight gain of the samples increases. In general, the use of Cr–Fe–Al<sub>2</sub>O<sub>3</sub> coatings increases the heat resistance of steel 35 from 2.4 to 4 times. The average values of the friction coefficient of coatings range from 0.76 to 0.83, with a minimum for the sample deposited using a minimal addition of Al<sub>2</sub>O<sub>3</sub>. The wear of the samples decreases monotonically from 3.3 × 10<sup>–6</sup> to 1.8 × 10<sup>–6</sup> mm<sup>3</sup>/(N m) with a decrease in the concentration of aluminum oxide in the anode mixture. In general, the application of Cr–Fe–Al<sub>2</sub>O<sub>3</sub> coatings using the proposed method makes it possible to increase the wear resistance of the steel 35 surface from 11 to 20 times.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140098017","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-03-09DOI: 10.3103/S1068366623060089
L. V. Markova
A technique and an algorithm of digital surface image processing are proposed to increase the validity of real-time detection of small size defects. The algorithm is implemented in the MATLAB programming environment. The technique is based on segmentation of the high-frequency component of surface texture because small size defects are especially pronounced in this component. The high-frequency component, in particular roughness, is extracted by means of wavelet transform for frequency components separation and homomorphic filtration for compensation of low-frequency distortion caused by nonuniform illumination of test surface. Segmentation of the high-frequency texture component consists in formation of a binary image using the texture descriptors derived from the gray-level co-occurrence matrix as the segmentation threshold. The proposed technique and algorithm are approved in applications to defect detection for a simulated surface, for real ground surface of hardened steel, and for surfaces of carbon fiber reinforced plastic composite. Extraction efficiency of the high-frequency component of surface texture is shown. It is found that texture descriptors, “contrast’ and “energy,” can be applied as segmentation thresholds for defect extraction/determination on the ground (anisotropic) surface while segmentation of an image of a plastic composite (isotropic) surface is effective just with “energy” as a threshold. The proposed technique can be applied for simultaneously real-time monitoring the surface texture and detecting the small size defect in machine vision systems during production and operation of tribosystems.
{"title":"Technique of Real-Time Detection of Technical Surface Defects","authors":"L. V. Markova","doi":"10.3103/S1068366623060089","DOIUrl":"10.3103/S1068366623060089","url":null,"abstract":"<p>A technique and an algorithm of digital surface image processing are proposed to increase the validity of real-time detection of small size defects. The algorithm is implemented in the MATLAB programming environment. The technique is based on segmentation of the high-frequency component of surface texture because small size defects are especially pronounced in this component. The high-frequency component, in particular roughness, is extracted by means of wavelet transform for frequency components separation and homomorphic filtration for compensation of low-frequency distortion caused by nonuniform illumination of test surface. Segmentation of the high-frequency texture component consists in formation of a binary image using the texture descriptors derived from the gray-level co-occurrence matrix as the segmentation threshold. The proposed technique and algorithm are approved in applications to defect detection for a simulated surface, for real ground surface of hardened steel, and for surfaces of carbon fiber reinforced plastic composite. Extraction efficiency of the high-frequency component of surface texture is shown. It is found that texture descriptors, “contrast’ and “energy,” can be applied as segmentation thresholds for defect extraction/determination on the ground (anisotropic) surface while segmentation of an image of a plastic composite (isotropic) surface is effective just with “energy” as a threshold. The proposed technique can be applied for simultaneously real-time monitoring the surface texture and detecting the small size defect in machine vision systems during production and operation of tribosystems.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140097933","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-03-09DOI: 10.3103/S1068366623060107
I. S. Yavelov, A. V. Rochagov, A. V. Zholobov
This article describes the experimental bench simulating the operation of thrust bearings of the main circulation pump (MCP) of powerful power plants. The coolant moves in them at high speeds (5–10 m/s), at high pressure (up to 150 × 105 Pa) and temperatures up to 300°C. This entails the requirements for increased reliability of this unit. The bench was adapted for testing both when the bearing is lubricated with oil and when lubricated with water. The substitution of mineral oils with water became possible thanks to a comprehensive improvement of the bearing through the introduction of new antifriction materials and design solutions. The bench was also equipped with measuring systems for recording the moment of resistance to the rotation of the disk, the rotational speed of the disk, the angular velocity of the disk, and the temperature field near the working surfaces of the thrust bearings. The startup–rundown operating regime was programmed with a special software function. As a result of the studies, it was shown that simulating the main rundown stage on a test bench when a thrust bearing is operating in a water-filled volume cannot provide a comprehensive assessment of the performance of the main thrust bearing, since under operating conditions the lubrication process may be disrupted due to partial drainage of the bearing, leading to lubrication starvation, a sharp deterioration in heat dissipation, and damage. These phenomena must be carefully studied on real objects.
{"title":"Study of the Performance of a Thrust Sliding Bearing in Startup and Rundown Regimes","authors":"I. S. Yavelov, A. V. Rochagov, A. V. Zholobov","doi":"10.3103/S1068366623060107","DOIUrl":"10.3103/S1068366623060107","url":null,"abstract":"<p>This article describes the experimental bench simulating the operation of thrust bearings of the main circulation pump (MCP) of powerful power plants. The coolant moves in them at high speeds (5–10 m/s), at high pressure (up to 150 × 10<sup>5</sup> Pa) and temperatures up to 300°C. This entails the requirements for increased reliability of this unit. The bench was adapted for testing both when the bearing is lubricated with oil and when lubricated with water. The substitution of mineral oils with water became possible thanks to a comprehensive improvement of the bearing through the introduction of new antifriction materials and design solutions. The bench was also equipped with measuring systems for recording the moment of resistance to the rotation of the disk, the rotational speed of the disk, the angular velocity of the disk, and the temperature field near the working surfaces of the thrust bearings. The startup–rundown operating regime was programmed with a special software function. As a result of the studies, it was shown that simulating the main rundown stage on a test bench when a thrust bearing is operating in a water-filled volume cannot provide a comprehensive assessment of the performance of the main thrust bearing, since under operating conditions the lubrication process may be disrupted due to partial drainage of the bearing, leading to lubrication starvation, a sharp deterioration in heat dissipation, and damage. These phenomena must be carefully studied on real objects.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140098093","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-03-09DOI: 10.3103/S1068366623060041
E. G. Bushueva, E. A. Drobyaz, M. G. Golkovsky, V. A. Bataev, E. V. Domarov, A. A. Dudareva
The structure, microhardness, and tribological properties of coatings obtained in the process of surfacing of powder mixtures by an electron beam ejected into an air atmosphere are studied. For surfacing, we used a powder mixture containing amorphous boron and a wetting component, the role of which was played by Fe, Cr and Ni powder particles. The function of protecting the molten material from the air atmosphere was performed by MgF2 flux. The thickness of the formed coatings reached 2.3–2.8 mm. The maximum level of microhardness of coatings reaches ~1500 HV. The main mechanism of hardening of such is due to the presence in the material of up to 90% (volume) particles of the hardening phase. It is shown that chromium borides Cr2B and (Fe,Cr)2B play the role of a hardening phase in the γ-phase (Ni, Fe solid solution). Chromium is contained in the alloying powder mixture and the base material. During the cladding process, chromium diffuses and forms borides. This process occurs due to the greater affinity of chromium for boron than nickel and iron. It has been established that chromium containing coatings have maximum wear resistance under various abrasive conditions. The wear resistance of coatings increased by 5 times compared to stainless steel 12Х18Н9T under friction with fixed abrasive particles. The wear resistance of hardened layers under conditions of gas and hydroabrasive action at low angles of attack (15°, 20°) increased by 6 and 2 times, respectively.
{"title":"Structure and Abrasive Wear Resistance of Stainless-Steel Surface Layers Alloyed with Boron","authors":"E. G. Bushueva, E. A. Drobyaz, M. G. Golkovsky, V. A. Bataev, E. V. Domarov, A. A. Dudareva","doi":"10.3103/S1068366623060041","DOIUrl":"10.3103/S1068366623060041","url":null,"abstract":"<p>The structure, microhardness, and tribological properties of coatings obtained in the process of surfacing of powder mixtures by an electron beam ejected into an air atmosphere are studied. For surfacing, we used a powder mixture containing amorphous boron and a wetting component, the role of which was played by Fe, Cr and Ni powder particles. The function of protecting the molten material from the air atmosphere was performed by MgF<sub>2</sub> flux. The thickness of the formed coatings reached 2.3–2.8 mm. The maximum level of microhardness of coatings reaches ~1500 HV. The main mechanism of hardening of such is due to the presence in the material of up to 90% (volume) particles of the hardening phase. It is shown that chromium borides Cr<sub>2</sub>B and (Fe,Cr)<sub>2</sub>B play the role of a hardening phase in the γ-phase (Ni, Fe solid solution). Chromium is contained in the alloying powder mixture and the base material. During the cladding process, chromium diffuses and forms borides. This process occurs due to the greater affinity of chromium for boron than nickel and iron. It has been established that chromium containing coatings have maximum wear resistance under various abrasive conditions. The wear resistance of coatings increased by 5 times compared to stainless steel 12Х18Н9T under friction with fixed abrasive particles. The wear resistance of hardened layers under conditions of gas and hydroabrasive action at low angles of attack (15°, 20°) increased by 6 and 2 times, respectively.</p>","PeriodicalId":633,"journal":{"name":"Journal of Friction and Wear","volume":null,"pages":null},"PeriodicalIF":0.5,"publicationDate":"2024-03-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140098072","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}