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2018 IEEE 23rd International Conference on Emerging Technologies and Factory Automation (ETFA)最新文献

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Low-Cost Cyber-Physical Production Systems for Industrial Control Robots Under IEC 61499 IEC 61499下工业控制机器人的低成本信息物理生产系统
Carlos A. Garcia, J. Naranjo, T. P. Zambrano, David Lanas, Marcelo V. García
In the current industrial paradigm, the use of traditional and straight-line production systems are being replaced with the objective of generating flexible and modular production process. To achieve this goal, one of the main alternatives used by enterprises is the integration of robotic systems in the production cells. New generation industrial robots are developed to integrate high-performance processing units which can operate under embedded software. This characteristic, indirectly allows robots to be compatible with the concept of Cyber-Physical Production Systems (CPPS), where the high processing and communication capabilities of the devices allows better and faster data exchange among the devices in a distributed system. IEC-61499 provides high-level design capabilities by combining easily software components with independence of the hardware platform used for the generation of CPPSs. This paper discusses an approach of CPPS flexible architecture under IEC-61499 for industrial control of Kuka youBot® robotic arm in industrial welding tasks, using a low-cost device like Raspberry Pi 3B board as industrial controller.
在目前的工业模式中,传统和直线生产系统的使用正在被产生灵活和模块化生产过程的目标所取代。为了实现这一目标,企业使用的主要替代方案之一是在生产单元中集成机器人系统。新一代工业机器人集成了可在嵌入式软件下运行的高性能处理单元。这一特性间接使机器人能够与网络物理生产系统(CPPS)的概念兼容,在CPPS中,设备的高处理和通信能力允许分布式系统中设备之间更好,更快的数据交换。IEC-61499通过轻松地将软件组件与用于生成cpps的硬件平台的独立性相结合,提供了高级设计功能。本文讨论了在IEC-61499标准下,采用树莓派3B板等低成本器件作为工业控制器,实现Kuka youBot®机械臂在工业焊接任务中的工业控制的方法。
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引用次数: 2
Industrial Internet for the Factories of the Future 面向未来工厂的工业互联网
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引用次数: 0
Towards Transforming an Industrial Automation System from Monolithic to Microservices 工业自动化系统从单片到微服务的转变
S. Sarkar, Gloria Vashi, P. Abdulla
Container technology enables designers to build (micro)service-oriented systems with on-demand scalability and availability easily, provided the original system has been well-modularized to begin with. Industry automation applications, built a long time ago, aim to adopt this technology to become more flexible and ready to be a part of the internet of thing based next-generation industrial system. In this paper, we share our work-in-progress experience of transforming a complex, distributed industrial automation system to a microservice based containerized architecture. We propose a containerized architecture of the “to-be” system and observe that despite being distributed, the “as-is” system tend to follow a monolithic architecture with strong coupling among the participating components. Consequently it becomes difficult to achieve the proposed microservice based architecture without a significant change. We also discuss the workload handling, resource utilization and reliability aspects of the “to-be” architecture using a prototype implementation.
容器技术使设计人员能够轻松地构建具有按需可伸缩性和可用性的(微型)面向服务的系统,前提是原始系统一开始就进行了良好的模块化。很久以前建立的工业自动化应用旨在采用这种技术,使其变得更加灵活,并准备成为基于物联网的下一代工业系统的一部分。在本文中,我们分享了将复杂的分布式工业自动化系统转换为基于容器化架构的微服务的工作经验。我们提出了“将来”系统的容器化体系结构,并观察到,尽管是分布式的,但“现有”系统倾向于遵循一个整体体系结构,在参与的组件之间具有强耦合。因此,如果不进行重大更改,就很难实现所建议的基于微服务的体系结构。我们还讨论了使用原型实现的“将来”架构的工作负载处理、资源利用和可靠性方面。
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引用次数: 12
Comparison of Speed Control of Permanent Magnet Synchronous Motor using PI and Fuzzy Controller PI与模糊控制器对永磁同步电机速度控制的比较
Ilber Puci, R. Vilanova, C. Ferrer
The variable frequency has an important usage in industrial applications. Electrical energy produced by Power Stations is normally 50/60 Hz and is not applicable for many domestic and industrial applications. There are some electrical and electromechanical devices, which need variable frequency than the fixed power supply frequency. Permanent Magnet Synchronous Motor is one of the best examples of variable frequency drives. The Permanent Magnet Synchronous Motor is widely used in the low to medium power system due to its characteristics of high efficiency, high torque to inertia ratio, high reliability, and fast dynamic performance. The Permanent Magnet Synchronous Motor and variable frequency drive have the large sum of demand in industrial and power generation applications. The frequency converter is such device, which generates the variable frequency. In this paper, the vector control of Permanent Magnet Synchronous Motor fed by a frequency converter is modelled and simulated by using PI controller and Fuzzy controller, one of the intelligent methods used in electric drives. Waveforms derived from the simulation of the vector control of Permanent Magnet Synchronous Motor fed a frequency converter are examined comparatively for PI and Fuzzy Controllers. Thus, this project strongly recommends the frequency converter for Permanent Magnet Synchronous Motor application using a Fuzzy controller.
变频器在工业应用中有着重要的用途。发电站产生的电能通常为50/60赫兹,不适用于许多家庭和工业应用。有一些电气和机电设备,需要变频比固定的电源频率。永磁同步电机是变频驱动的最好的例子之一。永磁同步电动机具有效率高、转矩惯量比大、可靠性高、动态性能快等特点,广泛应用于中、低压系统中。永磁同步电机和变频驱动器在工业和发电应用中有着大量的需求。变频器就是这样一种装置,它产生可变的频率。本文采用PI控制器和模糊控制器对变频器驱动的永磁同步电动机矢量控制进行了建模和仿真。比较了PI控制器和模糊控制器在变频调速永磁同步电机矢量控制仿真中得到的波形。因此,本项目强烈推荐使用模糊控制器的永磁同步电机变频器。
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引用次数: 0
A Generic Static Analysis Framework for Domain-specific Languages 领域特定语言的通用静态分析框架
Avijit Mandal, Devina Mohan, R. Jetley, Sreeja Nair, Meenakshi D'Souza
Software used to monitor and control operations within an automation system is defined using domain-specific languages. Latent errors in the control code, if left undetected, can lead to unexpected system failures compromising the safety and the security of the automation system. Traditional analysis techniques are insufficient to detect such errors as they do not cater specifically to the underlying domain-specific language. However, given the diversity of different automation domains, there is no standard platform for analysis of these languages. This paper proposes a generic static analysis framework for domain-specific languages used in the automation domain. The analysis approach exhaustively detects runtime errors in control code and ensures compliance to good programming practices. These runtime errors and coding violations are checked against abstract syntax trees and control flow graphs derived from the code. Data Flow Analysis (DFA), Abstract interpretation and pattern-based matching techniques are used to identify domain specific errors and coding violations for control languages.
用于监视和控制自动化系统内操作的软件是使用领域特定语言定义的。控制代码中的潜在错误,如果未被发现,可能导致意想不到的系统故障,危及自动化系统的安全性和安全性。传统的分析技术不足以检测此类错误,因为它们不能专门满足底层特定于领域的语言。然而,考虑到不同自动化领域的多样性,没有分析这些语言的标准平台。本文针对自动化领域中使用的特定领域语言,提出了一个通用的静态分析框架。分析方法详尽地检测控制代码中的运行时错误,并确保遵循良好的编程实践。这些运行时错误和编码违例将根据抽象语法树和源自代码的控制流图进行检查。数据流分析(DFA)、抽象解释和基于模式的匹配技术用于识别控制语言的特定领域错误和编码违规。
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引用次数: 6
Towards a Decentralized State Estimation of P-Time Petri Net Systems P-Time Petri网系统的分散状态估计
P. Bonhomme
This paper deals with a state estimation technique in a decentralized context for discrete events dynamic systems modeled by P-Time Petri nets (P-TPN). Indeed, the observation is distributed over a set of distinct sites, each of which has its own local view of the system. Thus, thanks to a coordinator the local information transmitted by the different sites will be used to determine the set of states consistent with the current observation. The proposed method relies on an iterative procedure and the schedulability analysis of particular firing sequences called time explanations.
本文研究了P-Time Petri网(P-TPN)建模的离散事件动态系统在分散环境下的状态估计技术。实际上,观测分布在一组不同的地点,每个地点都有自己的系统局部视图。因此,由于协调器的存在,不同站点传输的本地信息将用于确定与当前观测一致的状态集。所提出的方法依赖于迭代过程和称为时间解释的特定发射序列的可调度性分析。
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引用次数: 1
Design Pattern for Decomposition or Aggregation of Automation Systems into Hierarchy Levels 将自动化系统分解或聚合为层次结构的设计模式
Benjamin Brandenbourger, F. Durand
In variable automation systems the encapsulation of sub-systems is a key factor for fast reconfiguration of modern production plants. This contribution proposes a generic and recursive design pattern for decomposing or aggregating automation systems into standardized abstract units. Depending on the use case, the top-down or bottom-up methodology is favorable for classifying the identified entities in different hierarchy levels. The intuitive, cross-domain approach creates commonly understandable, abstracted digital twins of the entities in form of integrated mechatronic models. The encapsulation of the entities allows a better exchangeability on each hierarchical level and paves the way for faster commissioning in variable automation systems. The approach is evaluated by means of a production cell presented at the automatica 2018 trade fair.
在可变自动化系统中,子系统的封装是实现现代生产装置快速重构的关键因素。该贡献提出了一种通用的递归设计模式,用于将自动化系统分解或聚合为标准化的抽象单元。根据用例的不同,自顶向下或自底向上的方法有利于在不同层次结构级别中对已识别的实体进行分类。直观的、跨领域的方法以集成机电模型的形式创建了通常可以理解的、抽象的实体数字孪生。实体的封装允许在每个层次级别上更好地交换,并为可变自动化系统中的更快调试铺平了道路。该方法通过自动化2018年贸易博览会上展示的生产单元进行了评估。
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引用次数: 15
Development of a Vision System for TIG Welding - A Work-in-Progress Study TIG焊接视觉系统的开发——正在进行的研究
R. French, W. Yeadon, G. Kapellmann-Zafra, H. Marin-Reyes
The development of a Vision System for TIG Welding has the potential to help realize a real time process monitoring system for joining tasks which require automated welding. A key application of this technique is in the Nuclear Industry; where industrial components require several passes (layers of welding) to achieve robust joints. Through monitoring a welding process such as this in real time, material and time waste could be drastically reduced as faults could be instantly identified. A TIG welding arc is a very intense source of both light and heat, making the creation of a vision system for it challenging. Higher currents result in; brighter TIG welding arcs, higher energy input and deeper and wider weld pools. Nuclear industry applications require deep penetration welding but bright TIG welding arcs can overwhelm the intensity of an auxiliary illumination laser reducing the image clarity of an observing camera system. Thus, a balance between a wide weld bead with clear features applicable to deep penetration but without a brightness level which overwhelms that of the laser must be found. This paper is a Work-in-Progress study of a vision system for TIG welding using an automated TIG welding system and a camera with a laser illumination system. Welding was performed using a Miller Dynasty 350 at 100A with a 3B class laser used to illuminate the weld pool.
TIG焊接视觉系统的开发有助于实现需要自动焊接的焊接任务的实时过程监控系统。这项技术的一个关键应用是在核工业;工业部件需要几道(焊接层)来实现坚固的接头。通过实时监控这样的焊接过程,可以大大减少材料和时间的浪费,因为可以立即识别故障。TIG焊接电弧是一种非常强烈的光和热的来源,使其视觉系统的创建具有挑战性。更大的电流导致;TIG焊电弧更亮,能量输入更高,熔池更深更宽。核工业应用需要深熔透焊,但明亮的TIG焊接电弧会压倒辅助照明激光的强度,降低观测相机系统的图像清晰度。因此,必须在宽焊头之间找到一种平衡,它具有适用于深熔的清晰特征,但又没有压倒激光的亮度水平。本文采用自动TIG焊接系统和带激光照明系统的摄像机,对TIG焊接视觉系统进行了研究。使用米勒王朝350在100A下进行焊接,并使用3B级激光照亮焊接池。
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引用次数: 1
Incremental Learning Framework-based Condition Monitoring for Novelty Fault Identification Applied to Electromechanical Systems 基于增量学习框架的状态监测在机电系统新故障识别中的应用
J. J. Dorantes, Miguel Delgado Prieto, Jesus Adolfo Carino-Corrales, R. Osornio-Ríos, L. Romeral, R. Romero-Troncoso
A great deal of investigations are being carried out towards the effective implementation of the 4.0 Industry new paradigm. Indeed, most of the machinery involved in industrial processes are intended to be digitalized aiming to obtain enhanced information to be used for an optimized operation of the whole manufacturing process. In this regard, condition monitoring strategies are being also reconsidered to include improved performances and functionalities. Thus, the contribution of this research work lies in the proposal of an incremental learning framework approach applied to the condition monitoring of electromechanical systems. The proposed strategy is divided in three main steps, first, different available physical magnitudes are characterized through the calculation of a set of statistical-time based features. Second, a modelling of the considered conditions is performed by means of self-organizing maps in order to preserve the topology of the data; and finally, a novelty detection is carried out by a comparison among the quantization error value achieved in the data modelling for each of the considered conditions. The effectiveness of the proposed novelty fault identification condition monitoring methodology is proved by means of the evaluation of a complete experimental database acquired during the continuous working conditions of an electromechanical system.
为了有效实施工业4.0新范式,正在进行大量的调查。事实上,工业过程中涉及的大多数机械都打算数字化,目的是获得增强的信息,用于整个制造过程的优化操作。在这方面,也正在重新考虑状态监测策略,以包括改进的性能和功能。因此,本研究的贡献在于提出了一种应用于机电系统状态监测的增量学习框架方法。该策略分为三个主要步骤:首先,通过计算一组基于统计时间的特征来表征不同的可用物理震级;其次,通过自组织映射对考虑的条件进行建模,以保持数据的拓扑结构;最后,通过比较各考虑条件下数据建模得到的量化误差值进行新颖性检测。通过对机电系统连续工作状态下获得的完整实验数据库的评估,验证了所提出的新型故障识别状态监测方法的有效性。
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引用次数: 2
An Inspection System for Multi-Label Polymer Classification 多标签聚合物分类检测系统
Tarek Stiebel, Marcel Bosling, A. Steffens, T. Pretz, D. Merhof
Waste treatment, especially treatment of plastic waste, is arguably one of the biggest challenges that humanity faces in context of preserving the environment besides global warming. This work presents a visual inspection system for plastic classification and proposes a classification algorithm that is based on near-infrared spectroscopy and convolutional neural networks. The method allows for a highly accurate classification of several main polymer types while being robust against image disturbances occurring in a real world scenario. Most importantly, it is able to cope with layers of multiple materials. This work therefore offers for the very first time a solution to multi-material classification in the context of plastic recycling. Since the manual creation and annotation of layered materials is a cumbersome task due to the manifold of possible combinations, it is also shown how the creation of artificial data can greatly facilitate the ground truth generation.
垃圾处理,尤其是塑料垃圾的处理,可以说是除了全球变暖之外,人类在保护环境方面面临的最大挑战之一。本文提出了一种用于塑料分类的视觉检测系统,并提出了一种基于近红外光谱和卷积神经网络的分类算法。该方法允许对几种主要聚合物类型进行高度准确的分类,同时对现实世界场景中发生的图像干扰具有鲁棒性。最重要的是,它能够处理多层材料。因此,这项工作首次为塑料回收背景下的多材料分类提供了解决方案。由于可能的组合多种多样,分层材料的手动创建和注释是一项繁琐的任务,因此还显示了人工数据的创建如何极大地促进了地面真相的生成。
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引用次数: 6
期刊
2018 IEEE 23rd International Conference on Emerging Technologies and Factory Automation (ETFA)
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