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2019 42nd International Spring Seminar on Electronics Technology (ISSE)最新文献

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Refined Approach on Controlling Heat Transfer in a Vapour Phase Soldering Oven 气相焊接炉传热控制的改进方法
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810288
A. Géczy, Balázs Kiss, A. Alaya, Z. Illyefalvi-Vitéz
The control of soldering temperature profiles is crucial in any reflow process of electronic assemblies. In our paper a novel approach is presented on the control of the temperature during vapour phase soldering process. In the given case the electronic surface mounted assembly to be soldered is immersed into the vapour with a special sample holder system and moved up and down by a flexible LabVIEW hardware and software configuration. It was found that with proper data acquisition and appropriate programming, the system is able to follow pre-programmed soldering profiles with small deviation. The paper presents the system, the experimental configuration and initial results obtained with the setup. The proposed setup can improve the current view on proper heat transfer handling in VPS ovens, and also enables precise control on investigations with different low-temperature solder alloys, and most importantly, thermally sensitive substrates, such as biodegradable epoxies, or moulded interconnect devices.
在任何电子组件的回流过程中,焊接温度曲线的控制都是至关重要的。本文提出了一种控制气相焊接过程温度的新方法。在给定的情况下,要焊接的电子表面安装组件通过特殊的样品夹系统浸入蒸汽中,并通过灵活的LabVIEW硬件和软件配置上下移动。结果表明,通过适当的数据采集和适当的编程,该系统能够以较小的偏差遵循预编程的焊接曲线。本文介绍了该系统的设计、实验结构和初步结果。所提出的设置可以改善目前对VPS炉中适当传热处理的看法,并且还可以精确控制不同低温焊料合金的研究,最重要的是,热敏基板,如可生物降解的环氧树脂,或模压互连器件。
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引用次数: 1
Sustainable and Secure Soldering of Complex Components with Package BGA, LGA, Flip Chip, FI WLCSP, FO WLCSP to Star Flex PCB Using Hybrid Printing 采用混合印刷技术对封装BGA, LGA,倒装芯片,FI WLCSP, FO WLCSP到Star Flex PCB的复杂元件进行可持续和安全的焊接
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810279
V. Tsenev
The application of hybrid printing for the sustainable and secure soldering of complex components with package BGA, LGA, Flip Chip, FI WLCSP, FO WLCSP to the Star Flex PCB is presented. Several types of solder pastes can be applied by means of hybrid print in a single printing process, which in a single reflow process allows different soldering times for different components of the board on which various thermosensitive components may be placed. This allows to obtain low-void solder of thermosensitive or complex components. Experimental results are presented using different solder pastes and various complex components. The analysis was done using microscopy and Xray imaging/analysis.
介绍了混合印刷技术在Star Flex PCB上的应用,用于封装BGA、LGA、Flip Chip、FI WLCSP、FO WLCSP的复杂元件的可持续和安全焊接。几种类型的焊锡膏可以通过混合印刷在一个单一的印刷过程中应用,这在一个单一的回流过程中允许不同的焊接时间对不同的组件的电路板上,各种热敏元件可能被放置。这允许获得热敏性或复杂元件的低空洞焊料。给出了不同焊膏和各种复杂元件的实验结果。分析使用显微镜和x射线成像/分析。
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引用次数: 0
Development of a New Fabrication Method of Thermoelectric Microgenerators 热电微型发电机制造新方法的发展
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810251
M. Gierczak, P. Markowski, A. Dziedzic
Hybrid thermoelectric microgenerators, which are based on magnetron sputtered constantan (alloy of copper and nickel)and screen-printed silver, deposited on alumina substrate, were manufactured and characterized in previous research [1]. This paper describes new fabrication method of mixed microgenerators on LTCC substrates. Thermopiles consist of sixteen thermocouples, in which one arms were made from magnetron sputtered constantan and the remaining arms - as screen-printed Ag-based film. Single thermocouple arm was 27 mm long, and 0.3 mm wide. The distance between arms was equal to 0.3 mm. Microgenerators were performed on 34×28×O.2 mm3 substrates. Firstly, the substrates were prepared, then the constantan layer was deposited by magnetron sputtering on the whole substrates in a vacuum. Next, the photolithography was carried out using the previously prepared photomask. The etching process in the appropriate solution exposed the first thermocouples arms. The low-temperature silver ink was screen-printed onto the LTCC substrate and then fired in a nitrogen atmosphere in order to create the second arms of the thermopile. Thermoelectric and electric parameters of such structures were characterized in detail.
基于磁控溅射康士坦(铜镍合金)和丝网印刷银,沉积在氧化铝衬底上的混合热电微型发电机已在先前的研究中制造并表征[1]。本文介绍了在LTCC基板上制备混合微发电机的新方法。热电堆由16个热电偶组成,其中一个臂由磁控溅射康士坦制成,其余臂由丝网印刷银基薄膜制成。单个热电偶臂长27mm,宽0.3 mm。臂间距离为0.3 mm。微发电机在34×28×O上进行。2 mm3衬底。首先制备衬底,然后在真空条件下通过磁控溅射在整个衬底上沉积康铜层。接下来,使用先前制备的光掩膜进行光刻。在适当的溶液中蚀刻过程暴露了第一热电偶臂。低温银油墨被丝网印刷到LTCC衬底上,然后在氮气气氛中烧制,以制造热电堆的第二臂。详细表征了这种结构的热电参数和电参数。
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引用次数: 1
Optimization of Cryogenic Deep Reactive Ion Etching Process for On-Chip Energy Storage 片上储能低温深反应离子刻蚀工艺优化
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810293
J. Prásek, D. Houška, R. Hrdy, J. Hubálek, U. Schmid
In this paper we optimize cryogenic deep reactive ion etching processes to achieve the best aspect ratios of holes in a silicon substrate that is supposed to be used for fabrication of on-chip energy storage. By optimizing capacitively coupled plasma source power and oxygen flow, aspect ratio of 28:1 for holes of 2 μm in diameter was achieved. Bottling effect was suppressed by tuning capacitively coupled plasma, inductively coupled plasma sources and process pressure at the same time. The smoothness and purity of the hole walls are other parameters we investigate using atomic force microscopy and X-ray photoelectron spectroscopy.
在本文中,我们优化了低温深反应离子蚀刻工艺,以实现硅衬底中孔的最佳宽高比,该衬底有望用于芯片上储能的制造。通过优化电容耦合等离子体源功率和氧流量,实现了直径为2 μm的孔的纵横比为28:1。通过同时调整电容耦合等离子体、电感耦合等离子体源和工艺压力来抑制装瓶效应。我们用原子力显微镜和x射线光电子能谱研究了孔壁的光洁度和纯度。
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引用次数: 0
Thermo-Mechanical Test of SnBi and SnCu Solder Joints on Different Surface Finishes 不同表面处理下SnBi和SnCu焊点的热力学试验
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810299
D. Bušek, K. Dušek, T. Beran, P. Veselý
The article deals with the heating factor influence on the solder joint reliability. A specific goal was to reveal the influence of the heating factor on the thickness of the Intermetallic Layer (IML)for Copper, Electroless Nickel Immersion Gold (ENIG)and Hot Air Solder Levelling (HASL)surface finishes and two lead free solders Sn42Bi58 and Sn99.3CuO. 7. Three different heating factors were used for hot air reflow of the Bismuth solder paste and another three for reflow of the SnCu solder paste. Micro-sections were prepared and the IMC (Inter-Metallic Compound)layer thickness was measured. The manufactured samples were subjected to destructive shear strength testing at laboratory temperature (20 °C)and at 65 °C. The results show an influence of intermetallic layer thickness on the shear strength and a minor decrease of the shear strength at elevated testing temperature for a low temperature Bismut based solder paste. When SnCu solder was used, the IMC layer was thicker and also the shear strength was lower, in an average (on all surface finishes)by 19%.
本文讨论了加热因素对焊点可靠性的影响。具体目标是揭示加热因子对铜、化学镍浸金(ENIG)和热风整平(HASL)表面处理和两种无铅焊料Sn42Bi58和Sn99.3CuO的金属间层(IML)厚度的影响。7. 用三种不同的加热因素对铋锡膏进行热风回流,用另外三种加热因素对SnCu锡膏进行热风回流。制备了显微切片,测量了金属间化合物(IMC)层厚度。制造的样品在实验室温度(20°C)和65°C下进行破坏性剪切强度测试。结果表明,金属间层厚度对低温铋基锡膏的抗剪强度有影响,升高测试温度时锡膏的抗剪强度略有下降。当使用SnCu焊料时,IMC层更厚,抗剪强度也更低,平均(在所有表面处理)降低19%。
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引用次数: 3
Computer Controlled System for Impedance Measurements 计算机控制的阻抗测量系统
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810296
I. Zhivkov, R. Yordanov, G. Dobrikov, I. Yordanova, M. Weiter
Setup for impedance measurement based on AD5933 impedance convertor was accomplished and tested with a measurement of control samples. Introducing an external clock generator allows to extend the excitation frequencies in the range of 1 00 Hz÷50 KHz. An external analog front end schematics was added to reduce the output impedance and facilitate the measurement. The external analog front end includes low pass filter, voltage follower and current to voltage convertor. The measurement performed is in a good agreement with data taken from control impedance analyzer. The noise and signal distortion is considerable reduced using galvanic insulation between the personal computer and microcontroller from one side and the AD5933 impedance converter and the analog front end from the other. The relative error with respect to reference calibration resistors is within the range of $pm 0.5$ %. A stability test shows that the change of the impedance with the time is less than 10 %, measured over 60 hours. A measurement of ionic liquid used as a simplified biomedical impedance model is with a good compliance with data, taken from a precise impedance analyzer.
完成了基于AD5933阻抗转换器的阻抗测量设置,并通过控制样本的测量进行了测试。引入外部时钟发生器允许在100 Hz÷50 KHz范围内扩展激励频率。增加了外部模拟前端原理图,以降低输出阻抗,方便测量。外部模拟前端包括低通滤波器、电压跟随器和电流电压转换器。所进行的测量与控制阻抗分析仪的数据吻合良好。在个人计算机和微控制器之间采用电绝缘,在AD5933阻抗转换器和模拟前端之间采用电绝缘,大大降低了噪声和信号失真。相对于参考校准电阻的相对误差在$pm 0.5$ %的范围内。稳定性测试表明,在超过60小时的测试中,阻抗随时间的变化小于10%。作为简化生物医学阻抗模型的离子液体测量与精密阻抗分析仪的数据具有良好的符合性。
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引用次数: 1
Application of Iron Manganite Thick Films for Humidity Sensing 铁锰酸盐厚膜在湿度传感中的应用
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810291
M. V. Nikolić, M. Lukovic, M. Dojcinovic, Z. Vasiljevic, N. Labus
Iron manganite (FeMnO3) thick film samples were obtained by screen printing four layers of thick film paste on alumina substrate with test PdAg electrodes. The paste was made by adding organic vehicles to iron manganite powder obtained by solid state synthesis of starting hematite $(alpha-F{e}_{2}O_{3})$ and manganese carbonate (MnCO3)powders. SEM analysis of the sample surface revealed a porous structure with a uniform particle size distribution. The average resulting film thickness was 48 μ m. The change of impedance was monitored in a humidity chamber in the relative humidity range 30-90% at three working temperatures: 25, 50 and $75^{circ}C$ in the frequency range 42 Hz to 1 MHz. With increase in relative humidity the measured impedance decreased, showing the greatest difference at lower frequency with a low time delay (below 3%)between absorption and desorption processes (hysteresis). The sensor response and recovery times were several seconds.
采用PdAg电极在氧化铝基体上丝网印刷制备了四层锰铁(FeMnO3)厚膜浆料。以赤铁矿$( α - f {e}_{2}O_{3})$和碳酸锰(MnCO3)粉为起始原料,固相合成铁锰矿粉,加入有机载物制备铁锰矿膏。对样品表面进行扫描电镜分析,发现样品表面具有均匀粒径分布的多孔结构。在相对湿度为30 ~ 90%的湿室中,在42 Hz ~ 1 MHz的频率范围内,分别在25、50和75^{circ}C$三种工作温度下,监测薄膜的阻抗变化。随着相对湿度的增加,测得的阻抗减小,在较低的频率下,吸收和解吸过程(滞后)的延迟较低(低于3%),差异最大。传感器的响应和恢复时间为几秒。
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引用次数: 2
Design of Microstrip Antennas for 2.45 GHz on Different Substrates 基于不同基板的2.45 GHz微带天线设计
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810266
Peter Čech, A. Pietrikova
This paper present designs of inset feeding rectangular microstrip antennas on different substrates with different dielectric constants (FR4 laminate, Green Tape™ 951 LTCC from DuPont and RT/duroid 6010LM from Rogers Corporation). All of antennas were designed for 2.45 GHz frequency band that is one of the most common frequency band for modern wireless communication (WiFi or Bluetooth). Antennas were simulated and results were realized from antenna miniaturization point of view. For antenna miniaturization were used substrates with higher dielectric constant ($varepsilon_{r}$) at approximately similar substrate thickness. CST Microwave Studio was used for design and optimization of antennas. As a result of our simulations, we find that with an increase of $varepsilon_{r}$ the antenna area will be reduced but at the detriment of the reduction of the bandwidth at −10 dB. It is possible to eliminate this problem with the increase of the thickness of the substrate. In this way it is possible to achieve required miniaturization while maintaining the possibility of using this antenna in the WiFi area.
本文介绍了在具有不同介电常数的不同基板(FR4层压板,杜邦公司的Green Tape™951 LTCC和罗杰斯公司的RT/duroid 6010LM)上插入馈电矩形微带天线的设计。所有的天线都是为2.45 GHz频段设计的,这是现代无线通信(WiFi或蓝牙)最常见的频段之一。对天线进行了仿真,并从天线小型化的角度实现了仿真结果。为了使天线小型化,采用了介电常数($varepsilon_{r}$)较高的衬底,衬底厚度近似相同。利用CST Microwave Studio对天线进行设计和优化。通过模拟,我们发现随着varepsilon_{r}$的增加,天线面积会减小,但会损害- 10 dB带宽的减少。随着基材厚度的增加,有可能消除这个问题。通过这种方式,可以实现所需的小型化,同时保持在WiFi区域使用该天线的可能性。
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引用次数: 2
Towards a Smart Electronics Production Using Machine Learning Techniques 利用机器学习技术实现智能电子产品生产
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810176
Reinhardt Seidel, A. Mayr, Franziska Schäfer, Dominik Kißkalt, J. Franke
High quality and low costs are main drivers in electronics production. Regardless of the application, the trend towards batch size 1 heavily challenges current production systems. With higher data availability, the application of machine learning (ML) has great potential for the future of electronics production. Therefore, this paper gives an overview about exemplary investigations of ML techniques in the assembly of surface mount devices (SMD) and shows the need for a systematic proceeding when searching for profitable ML use cases. In doing so, a process-oriented methodology for the identification of ML use cases is derived, paving the way towards a smart electronics production.
高质量和低成本是电子产品生产的主要驱动力。无论应用是什么,批量大小为1的趋势对当前的生产系统构成了严重挑战。随着数据可用性的提高,机器学习(ML)的应用对电子产品的未来具有巨大的潜力。因此,本文概述了表面贴装设备(SMD)组装中ML技术的示例性调查,并表明在搜索有利可图的ML用例时需要进行系统的程序。在此过程中,导出了用于识别ML用例的面向过程的方法,为智能电子产品的生产铺平了道路。
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引用次数: 4
New Possible Way for Brazing of Thick Film Cermet Conductors 厚膜金属陶瓷导体钎焊的新途径
Pub Date : 2019-05-15 DOI: 10.1109/ISSE.2019.8810246
A. Otáhal, J. Skácel, I. Szendiuch
The main aim of this work was to show a new approach in using brazing technology (hard soldering) on thick film conductors. Metallic leads and thick film conductors on alumina substrate were used to verify brazed joints. A flame and conductive heat transfer methods were used for brazing of three braze alloys such as Ag15CuP, Ag40Sn and Ag45CuZn. The tested pattern was made using silver (Ag) and silver-palladium (AgPd) thick film pastes on 96% Al2O3 substrate by screen printed technique and followed by firing process at temperature 850 °C. Nickel-silver and nickel-chromium-titanium leads were brazed on the thick film conductors with subsequent evaluation of the shear and the pull strength joints. The results of this work demonstrated very effective brazing technology on thick film conductors without usage of protective atmosphere or oven.
这项工作的主要目的是展示在厚膜导体上使用钎焊技术(硬焊接)的新方法。采用金属引线和氧化铝基板上的厚膜导体对钎焊接头进行了验证。采用火焰和传导传热的方法对Ag15CuP、Ag40Sn和Ag45CuZn三种钎焊合金进行了钎焊。采用丝网印刷技术,将银(Ag)和银钯(AgPd)厚膜糊在96% Al2O3的衬底上,然后在850℃下烧制。将镍银和镍铬钛引线钎焊在厚膜导体上,并对接头的剪切强度和拉强度进行了评价。结果表明,在不使用保护气氛或烤箱的情况下,厚膜导体的钎焊技术非常有效。
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引用次数: 0
期刊
2019 42nd International Spring Seminar on Electronics Technology (ISSE)
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