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2019 42nd International Spring Seminar on Electronics Technology (ISSE)最新文献

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Investigating the Effect of Viscosity Models on the Stencil Printing by Numerical Modelling 用数值模拟方法研究黏度模型对模版印刷的影响
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810210
O. Krammer, Tareq I. Al-Ma’aiteh, P. Martinek
In this paper, the effect of different viscosity models on the numerical results of stencil printing modelling was addressed. The numerical model was established by defining the geometry of the printing squeegee, the stencil, and the shape of the rolling solder paste. The squeegee had a 53° attack angle, which was determined by prior measurements, and the blade height was 20 mm. The output parameters of the model included the shear rate distribution and velocity field within the rolling solder paste, and the pressure profile on the stencil. The material properties of the solder paste were set by measuring the rheological behaviour of Type3 (particle size: 20–45μm), Type4 (particle size: 20–38 μm), Type5 (particle size: 15–25 μm)solder pastes and by fitting viscosity models onto the measurement results. Two different material models were compared, the Cross and the Carreau-Yasuda models, where the effect of the different models on the numerical results was evaluated The results showed a significant difference in the pressure during stencil printing between the cases using the viscosity of solder pastes in initial state (Cross model)and in steady state (Carreu-Yasuda model). The difference was about 25% in the case of Type-3, Type-4, and Type-5 solder pastes respectively. These differences proved that appropriate material models should be used in the numerical models of the stencil printing, to be able to apply that in early-stage prediction in the concept of Industry 4.0.
本文讨论了不同粘度模型对模版印刷建模数值结果的影响。通过定义印刷胶刮、模板的几何形状和滚动锡膏的形状,建立了数值模型。刮刀有一个53°的攻角,这是由先前的测量确定的,叶片高度为20毫米。该模型的输出参数包括轧制锡膏内部的剪切速率分布和速度场,以及钢网上的压力分布。通过测量3型(粒径20-45μm)、4型(粒径20-38 μm)、5型(粒径15-25 μm)焊锡膏的流变性能,并将黏度模型拟合到测量结果中,确定了焊锡膏的材料性能。对比了两种不同的材料模型,Cross模型和carreuu - yasuda模型,评估了不同模型对数值结果的影响。结果表明,在初始状态(Cross模型)和稳定状态(carreuu - yasuda模型)下,使用黏度的锡膏在模板印刷过程中的压力有显著差异。3型、4型和5型焊锡膏的差异分别为25%左右。这些差异证明了在模板印刷的数值模型中应该使用合适的材料模型,以便能够将其应用于工业4.0概念的早期预测。
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引用次数: 1
Cost Optimization and Day-Ahead Scheduling for a Renewable Energy Microgrid 可再生能源微电网的成本优化与日前调度
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810290
A. Ignat, D. Petreus, E. Lazar
An increasing number of microgrids are using renewable energy sources exclusively. When operating off-grid, the microgrids must cover the entire load demand. Since energy production is dependent on meteorological conditions for certain renewable resources, the uncertainty in weather prediction must be considered when scheduling the operation of a microgrid. The accuracy with which the load demand was estimated is another uncertainty that must be considered. Stochastic programming allows for those uncertainties to be included in the optimization problem, thus providing a more realistic result. This paper presents the use of stochastic programming for the day-ahead scheduling of an islanded microgrid that uses renewable energy sources. The purpose of the optimization is to achieve the minimum operating cost of the microgrid. The results obtained can be used as a stand-alone solution or as a starting point for a real-time scheduling algorithm.
越来越多的微电网完全使用可再生能源。在离网运行时,微电网必须满足全部负荷需求。由于某些可再生资源的能源生产依赖于气象条件,因此在调度微电网运行时必须考虑天气预报的不确定性。估计负荷需求的准确性是另一个必须考虑的不确定性。随机规划允许将这些不确定性包含在优化问题中,从而提供更现实的结果。本文介绍了随机规划在可再生能源孤岛微电网日前调度中的应用。优化的目的是实现微电网的最小运行成本。得到的结果可以作为一个独立的解决方案或作为一个起点的实时调度算法。
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引用次数: 3
Real-Time System with Integrated PID Algorithm Used for DC Motor Control 实时系统集成PID算法用于直流电机控制
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810310
M. Taut, G. Chindris, D. Pitica
The present paper aims to approach some high complexity testing methods and models, precisely because of the need to optimize the control systems. Methods and models are developed to deliver performance that tends to ideality, or to the ideality of design specifications for such control systems required by today's industry. The highlighting of the results and the validity of the performances obtained using the above described techniques could be achieved by designing a real-time control system for controlling a DC motor subjected to controlled loads. Due to the control applications coming in an increasing number in the last part of time, the control with as high a precision of such a DC motor is imperative. The consequence of using a PID algorithm controller in a closed-loop feedback system determines both the system's response to the position and speed of the DC motor and their calculation accurately. All this system was developed using Real-Time Hardware-in-the-Loop Systems and mathematically characterized models in Simulink, Matlab (design and simulation tools)along with LabView and LabVIEW's NI RIO Platform.
本文旨在探讨一些高复杂性的测试方法和模型,正是因为需要优化控制系统。方法和模型的开发是为了提供倾向于理想的性能,或者是当今工业所要求的这种控制系统的设计规范的理想。通过设计一个实时控制系统来控制受控负载下的直流电动机,可以突出使用上述技术获得的结果和性能的有效性。由于近年来的控制应用越来越多,因此对这种直流电动机进行高精度的控制势在必行。在闭环反馈系统中采用PID算法控制的结果决定了系统对直流电动机位置和速度的响应及其计算的准确性。所有这些系统都是使用实时硬件在环系统和数学特征模型在Simulink, Matlab(设计和仿真工具)以及LabView和LabView的NI RIO平台开发的。
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引用次数: 0
Analytical Solution of Heat Distribution Inside a Printed Circuit Board During Vapour Phase Soldering 气相焊接过程中印刷电路板内部热分布的解析解
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810286
Dániel Straubinger, I. Bozsóki, B. Illés, A. Géczy
Vapour Phase Soldering (VPS)is a reflow soldering method, which is under investigation from many aspects, due to its unique heat transfer mechanism: condensation-based heating. To maintain and improve the quality of the solder joints the heat transient and distribution of a given assembly must be known paramters. In this paper, one dimensional modelling of heat distribution within the thickness of a Printed Circuit Board (PCB)is investigated. Heat transient is calculated for the VPS process at different positions within the PCB. The results are calculated in the confines of VPS, where heat transfer occurs on both sides of the PCB due to the occurring filmwise condensation. The results present information about temperature distribution along the thickness of the PCB in the time domain. This data can be incorporated into more complex simulation approaches and profile predicting algorithms for better temperature control.
气相焊接(VPS)是一种回流焊接方法,由于其独特的传热机制:冷凝加热,正受到多方面的研究。为了保持和提高焊点的质量,一个给定组件的热瞬态和分布必须是已知的参数。本文研究了印制电路板(PCB)厚度内热分布的一维模型。对PCB内不同位置的VPS工艺进行了热瞬态计算。结果是在VPS的范围内计算的,其中由于发生膜状冷凝而在PCB的两侧发生热传递。结果提供了沿PCB板厚度在时域内的温度分布信息。这些数据可以纳入更复杂的模拟方法和剖面预测算法,以更好地控制温度。
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引用次数: 1
Early Stage Whisker Development from Sn Thin Film on Cu Substrate Cu衬底上Sn薄膜早期晶须的形成
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810272
B. Illés, T. Hurtony, O. Krammer, R. Bátorfi, B. Medgyes, G. Harsányi
The Sn thin film on Cu substrate has high Sn whisker growth susceptibility because of the intensive Cu6Sn5 intermetallic formation at the Sn-Cu interface. In this study, the whisker development on vacuum evaporated Sn thin film deposited on Cu substrates was investigated, starting directly from the Sn deposition. The aim was to obtain more information about the whiskering behavior of Sn thin film in the early stage of the life cycle. For the study, 99.99% pure tin was vacuum evaporated onto Cu substrates. Two different Cu substrates were applied with different surface roughness to investigate the effect of surface roughness on the whisker development. The average thickness of the evaporated Sn layer was ~2 μ m. Samples were stored at room temperature for 10 weeks. Whisker development was observed by scanning electron microscope. It was found that the large compressive stress in the Sn layer because of the intermetallic formation initiates the whisker development even after 1 day of the Sn layer deposition. Almost only filament type whiskers were detected. The characteristics of the whisker density showed exponential saturation up to 10 days of the study, while the length of the whiskers was growing further still the end of the study. It was also found that the surface roughness of the Cu substrate affects the rate of whisker growth.
Cu衬底上的Sn薄膜由于在Sn-Cu界面处形成了密集的Cu6Sn5金属间化合物而具有较高的Sn晶须生长敏感性。本研究直接从锡沉积开始,研究了镀在Cu衬底上的真空蒸发锡薄膜的晶须发育。目的是获得更多关于Sn薄膜在生命周期早期的晶须行为的信息。在本研究中,99.99%的纯锡被真空蒸发到Cu衬底上。采用两种不同表面粗糙度的Cu衬底,研究表面粗糙度对晶须生长的影响。蒸发锡层的平均厚度为~2 μ m,样品在室温下保存10周。扫描电镜观察晶须发育情况。结果表明,即使在Sn层沉积1天后,由于金属间化合物的形成,Sn层中存在较大的压应力,导致了晶须的发育。几乎只检测到长丝型晶须。在研究的第10天,晶须密度的特征呈指数饱和,而在研究结束时,晶须的长度仍在进一步增长。研究还发现,Cu衬底的表面粗糙度影响晶须的生长速度。
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引用次数: 0
Sheet Resistance Measurement of Inkjet Printed Layers 喷墨印刷层的片材电阻测量
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810284
E. Gieva, G. Nikolov, B. Nikolova
The Van der Pauw method is a method commonly used to measure the resistance and Hall coefficient of a sample. Its advantage lies in its ability to accurately measure the properties of a random sample, ensuring that the sample is approximately two-dimensional (i.e., it is much thinner than it is wide), rigid (without holes), and the electrodes are located on the perimeter. The Van der Pauw method uses a 4-point probe around the sample circumference, unlike the linear 4-point probe: this allows the Van der Pauw method to provide a mean resistance of the sample while the linear array provides resistance in the reading direction. [1] This difference becomes important for anisotropic materials, which can be correctly measured by the various modifications of the Van der Pauw method.
范德泡法是一种常用的测量样品电阻和霍尔系数的方法。它的优势在于它能够精确测量随机样品的特性,确保样品近似为二维(即,它比它的宽度薄得多),刚性(没有孔),并且电极位于周长。与线性4点探头不同,范德堡夫方法在样品圆周周围使用4点探头:这允许范德堡夫方法提供样品的平均电阻,而线性阵列提供读数方向的电阻。[1]这种差异对于各向异性材料来说非常重要,可以通过对范德保方法的各种修改来正确测量。
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引用次数: 8
Data Acquisition System for Solar Panels 太阳能板数据采集系统
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810289
Vladimir Voicu, D. Petreus, R. Etz
PV plants require monitoring to determine their performance ratio which is observed over time. Before constructing a solar energy system, it is important to know in advance how much energy such a project could potentially harvest from the sun and to identify the sources of losses which usually are pollution, cloudiness, and heat. For this reason it is essential to consider the solar irradiance. This paper describes the design and implementation of a data acquisition system used to determine the Global Horizontal Irradiance (GHI). It also uses and open-source clear sky model to estimate if the full potential of the solar energy is harvested on cloud free days. The necessary data travels with the aid of a Raspberry Pi from the pyranometer to a virtual machine hosted in the university. This VM uses a suite of available open-source solutions through its application of visualization, monitoring and analysis software. The collected solar radiation values from the pyranometer are cross referenced with the ones obtained from the solar radiation prediction model. This monitoring and analysis system is integrated alongside a PV plant to determine the performance of the energy harvested from the solar panels.
光伏电站需要监测以确定其性能比,这是随时间观察的。在建造太阳能系统之前,重要的是要提前知道这样一个项目可能从太阳获得多少能量,并确定损失的来源,通常是污染、云层和热量。因此,必须考虑太阳辐照度。本文介绍了一种用于确定全球水平辐照度(GHI)的数据采集系统的设计和实现。它还使用一个开源的晴空模型来估计在无云的日子里是否能充分利用太阳能。必要的数据在树莓派的帮助下从高温计传输到大学托管的虚拟机。该虚拟机通过可视化、监控和分析软件的应用,使用了一套可用的开源解决方案。从太阳辐射计收集到的太阳辐射值与从太阳辐射预测模型得到的值相互参照。这种监测和分析系统与光伏电站集成在一起,以确定从太阳能电池板收集的能量的性能。
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引用次数: 11
White Light AC Electroluminescent Displays 白光交流电致发光显示器
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810240
Michal Hrabal, I. Zhivkov, Patrícia Guricová, G. Dobrikov, R. Yordanov, M. Vala
Alternating Current Electroluminescence (ACEL)was measured in orange and blue phosphors and a mixture of them in a ratio of 2: 1. The phosphor, dielectric and top silver electrodes were prepared by screen printing. Nowadays ACEL is presented on the market as the only technique for quick and easy preparation of large area, low cost electroluminescent panels by the means of material printing. From the optical microscope images, we could conclude that the radiation of blue phosphor dominates over the orange one. These results are confirmed in the absolute irradiance spectra. Moreover, using samples, based on phosphor stripes leads to a decrease of the total irradiance, but, on the other hand, the uniformity of the emitted EL light is improved. Printing of striped active layer is preferred from the point of view of achieving more uniformly distributed light. The summarized fitting parameters show that driving frequency around 300 Hz will produce white light with reasonable intensity and with values of x, y coordinates higher than 0.31. The somewhat lower intensity of the emitted light can be improved by setting higher driving AC voltage. The voltage tested in this work was set to be constant at 250 Vpp.
用橙色和蓝色荧光粉及其2:1的混合物测量交流电致发光(ACEL)。采用丝网印刷法制备了荧光粉电极、电介质电极和顶银电极。ACEL技术是目前市场上唯一一种通过材料印刷快速、简便地制备大面积、低成本电致发光面板的技术。从光学显微镜的图像中,我们可以得出结论,蓝色荧光粉的辐射比橙色荧光粉的辐射更强。这些结果在绝对辐照度光谱中得到了证实。此外,使用基于荧光粉条纹的样品导致总辐照度降低,但另一方面提高了发射EL光的均匀性。从实现更均匀分布光的角度来看,优选条纹有源层的印刷。总结的拟合参数表明,驱动频率在300 Hz左右会产生强度合理且x、y坐标值大于0.31的白光。可以通过设置较高的驱动交流电压来改善较低的发射光强度。在这项工作中测试的电压被设定为恒定在250 Vpp。
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引用次数: 1
Measuring Component Self-Alignment by Automatic Image Processing Method 自动图像处理方法测量元件自对准
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810280
P. Martinek, B. Villányi, O. Krammer
A method was developed for detecting the position of electronics components automatically before and after reflow soldering, allowing the analysis of component self-alignment. The method is based on image processing techniques like filtering, pattern recognition and particle swarm analysis. In the experiment, an FR4 based testboard was designed, which allows the measurement of component placement offsets by utilizing registration marks (fiducial points). Chip resistors (0603 size $-1.5times 0.75 {mm})$ were placed onto the testboard with intentional component misplacement in × (0–800 μ m) and in y $({0-300} mu m)$ direction. The position of the components of a test set was measured both before and after soldering, and the image processing method was customized based on the difference found between manual and automatic evaluation. Results showed that image processing techniques can successfully be applied to automatically evaluate component self-alignment. The error of the automatic position detection is only 10–15 μ m in average which means only a mistake of a 3–4 pixels during the image processing. The deviation of the error was also in the acceptable range taking also into account that results were validated against our former data created by manual evaluation of the exact positions.
提出了一种自动检测回流焊前后电子元件位置的方法,用于分析元件的自对准。该方法基于滤波、模式识别和粒子群分析等图像处理技术。在实验中,设计了一个基于FR4的测试板,该测试板允许利用配准标记(基准点)测量组件放置偏移。贴片电阻器(0603尺寸$-1.5times 0.75 {mm})$放置在测试板上,故意在x (0-800 μ m)和y $({0-300} mu m)$方向放置元器件错位。在焊接前和焊接后测量测试集组件的位置,并根据手动评估和自动评估之间的差异定制图像处理方法。结果表明,图像处理技术可以成功地用于构件自对准的自动评估。自动位置检测的误差平均仅为10 ~ 15 μ m,即在图像处理过程中仅出现3 ~ 4个像素的误差。误差的偏差也在可接受的范围内,同时考虑到结果是根据我们以前通过手动评估精确位置创建的数据进行验证的。
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引用次数: 1
Methods for Reusing Li-Ion Cells from Discarded Battery Packs 废弃电池组中锂离子电池的再利用方法
Pub Date : 2019-05-01 DOI: 10.1109/ISSE.2019.8810304
Adelina Ioana Ilieş, I. Ciascai, D. Pitica
Most of today‘s technologies use lithium-ion batteries to store energy. Although they are more expensive than other types of batteries like NiCd or NiMH, they are more lightweight and have a lower self-discharge rate which is especially beneficial when talking about portable devices. Batteries are frequently discarded even before their useful life is over, leading to large losses of material resources, and finally, to environmental contamination. The purpose of this paper is to develop a method to evaluate and reuse Lithium-ion battery cells that have been discarded before the end of their life cycle, and that can be reused for other applications. Over 125 Li-ion battery cells were tested, and their capacity was estimated by measurements. The obtained results show that a considerable number of the tested cells were still in good operation and can be reused for other purposes.
今天的大多数技术都使用锂离子电池来储存能量。虽然它们比镍镉或镍氢等其他类型的电池更昂贵,但它们更轻,自放电率更低,这在便携式设备上尤其有益。电池在使用寿命还没有结束的情况下就被丢弃,导致大量的材料资源损失,最终造成环境污染。本文的目的是开发一种方法来评估和再利用在其生命周期结束之前被丢弃的锂离子电池,并且可以在其他应用中重复使用。超过125个锂离子电池进行了测试,并通过测量估计了它们的容量。结果表明,相当数量的测试细胞仍处于良好的运行状态,可以重复用于其他目的。
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引用次数: 2
期刊
2019 42nd International Spring Seminar on Electronics Technology (ISSE)
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