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2019 20th International Conference on Electronic Packaging Technology(ICEPT)最新文献

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First-principle study of gas adsorption on SiGe monolayer as sensor applications SiGe单层气体吸附传感器的第一性原理研究
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245821
Xiang Sun, K. Liang, Fang Dong, Zhen Wang, Sheng Liu
Using first-principles calculation within density functional theory, the adsorption properties of gas (CO2, CO, H2O, NH3) – SiGe monolayer systems are chosen to investigate and the most sensitive gas and adsorption site (Si site for CO2, Center site for CO, Ge site for NH3, and Ge site for H2O ) are discovered. The adsorption energy, band gap, and charge transfer are all considered. Through research, the results indicate that SiGe is most sensitive to NH3 while H2O also show an impressive adsorption property. NH3 adsorption possess large adsorption energy that is suitable to be used as sensing material in gas device. And the physical adsorption model is determined through considering adsorption distance, adsorption energy, and Charge density difference (CDD) plot, moreover, the physical adsorption is profited to the application of gas sensor. Our theoretical results indicates that monolayer SiGe is a promising candidate for gas sensing applications.
利用密度泛函理论中的第一性原理计算,研究了气体(CO2、CO、H2O、NH3) - SiGe单层体系的吸附特性,发现了最敏感的气体和吸附位点(CO2的Si位点、CO的Center位点、NH3的Ge位点和H2O的Ge位点)。吸附能、带隙和电荷转移都被考虑在内。研究结果表明,SiGe对NH3最敏感,对H2O也有较好的吸附性能。NH3吸附剂具有较大的吸附能,适合用作气体装置的传感材料。通过考虑吸附距离、吸附能和电荷密度差(CDD)图确定了物理吸附模型,有利于气体传感器的应用。我们的理论结果表明,单层SiGe是气体传感应用的一个有前途的候选者。
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引用次数: 0
Shear strength and fracture behavior of locally-melted hybrid Cu/Sn3.0Ag0.5Cu/Sn58Bi/Cu joints under different loading rates 不同加载速率下局部熔化Cu/Sn3.0Ag0.5Cu/Sn58Bi/Cu杂化接头的抗剪强度及断裂行为
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245207
Min-bo Zhou, Han Zhang, Xin-Ping Zhang, W. Yue
With the increasing demand for low temperature reflow processes in electronic packaging, SnBi-based solders have been increasingly explored to replace partially SnAgCu solders (typically Sn3.0Ag0.5Cu, i.e., SAC305) in the board-level BGA packaging due to their features of low thermal effects on devices and PCBs. In order to verify whether the hybrid Cu/SnAgCu/SnBi/Cu joints, in which SnBi solder exhibits the significant phase segregation, are suitable for mobile electronic packaging, the fracture behavior of locally-melted hybrid Cu/SAC305/Sn58Bi/Cu joints under different loading rates ranging from 100 to 5000 μm/s were studied systematically. It is found that the shear strength of hybrid joints increases significantly with increasing loading rate. Meanwhile, due to different loading rate sensitivities of Sn58Bi solder and SAC305 solder, the deformation behavior, fracture position (path) and fracture mode of the hybrid Cu/SAC305/Sn58Bi/Cu joints are significantly different when subjected to shear stress with different loading rates.
随着电子封装对低温回流工艺的需求不断增加,由于snbi基焊料对器件和pcb具有低热效应的特点,因此越来越多地探索在板级BGA封装中取代部分SnAgCu焊料(通常为Sn3.0Ag0.5Cu,即SAC305)。为了验证SnBi焊料相偏析明显的Cu/SnAgCu/SnBi/Cu杂化接头是否适用于移动电子封装,系统研究了局部熔化的Cu/SAC305/Sn58Bi/Cu杂化接头在100 ~ 5000 μm/s不同加载速率下的断裂行为。结果表明,随着加载速率的增加,混合节理的抗剪强度显著提高。同时,由于Sn58Bi焊料和SAC305焊料加载速率敏感性不同,在不同加载速率剪切应力作用下,Cu/SAC305/Sn58Bi/Cu杂化接头的变形行为、断裂位置(路径)和断裂模式存在显著差异。
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引用次数: 2
Effects of Electroplating Process Parameters on Properties of Co-electroplated Au-Sn alloy 电镀工艺参数对共电镀金-锡合金性能的影响
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245328
Chunyan Lu, F. Huang, Mingliang L. Huang
With the development of flip-chip packaging technology in high powered light-emitting diode (LED), the size of bump which plays a vital role to maintain the reliability of interconnects continues to decrease. Au-30at.%Sn eutectic alloy is one of the most promising lead-free solders, which has been widely used in LED packaging, owing to its excellent mechanical property and thermal conductivity. In the present work, a relatively stable non-cyanide electroplating solution was obtained. The co-electrodeposited films with bright silver surface and fine crystal grains were obtained, when the peak current density was between 25 mA/cm2 and 30 mA/cm2. Chronopotentiometry analysis indicated that the irregular and coarsened particles appeared under a relatively low current density. The optimal co-electroplating temperature of Au-Sn alloy was between 30 °C and 40 °C, at which the co- electrodeposited film has a nearly eutectic composition with a bright silver surface and fine crystal grains. The cathodic polarization curve showed the effect of different plating temperature on the co-deposition Au-Sn alloy. When the plating temperature was between 20 °C and 60 °C, the coelectrodeposition of Au-Sn alloy were occurred at -797 mV.
随着大功率发光二极管(LED)倒装封装技术的发展,对保持互连可靠性起着至关重要作用的凸点尺寸不断减小。Au-30at。锡共晶合金因其优异的机械性能和导热性,在LED封装中得到了广泛的应用,是最有前途的无铅焊料之一。在本工作中,获得了一种相对稳定的无氰电镀液。当峰值电流密度在25 ~ 30 mA/cm2之间时,可获得表面银亮、晶粒细的共电沉积膜。时间电位分析表明,在较低的电流密度下,出现不规则和粗化的颗粒。金-锡合金的最佳共电镀温度为30 ~ 40℃,此时共电镀膜具有近共晶成分,表面银白色,晶粒细。阴极极化曲线显示了不同电镀温度对共沉积金-锡合金的影响。当镀温在20℃~ 60℃之间时,在-797 mV下发生了金-锡合金的共电沉积。
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引用次数: 0
Modal analysis of IGBT power devices based on ANSYS 基于ANSYS的IGBT功率器件模态分析
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245111
Haojie Wang, Dongjing Liu, Yasong Fan, Yanchen Wu, Tieliang Qiao, D.G. Yang
This paper addresses the stability and reliability of IGBT operation under vibration conditions. Firstly, the structure of the module is built by soildworks; secondly, the ANSYS finite element analysis software is used as a platform to perform random vibration analysis on the structure; finally, a reasonable fatigue life calculation model is constructed based on the Conffin-Manson equation and the cumulative damage rule of Minter’s, the fatigue life of the welded layer under random vibration load is calculated. Find out the difference in fatigue life of the weld layer between different structures and optimize the model. The result provides certain reference value and guiding significance for guiding the optimal design and reliability design of IGBT power module.
本文讨论了IGBT在振动条件下运行的稳定性和可靠性。首先,采用土工法搭建模块的结构;其次,以ANSYS有限元分析软件为平台,对结构进行随机振动分析;最后,基于Conffin-Manson方程和Minter的累积损伤规则建立了合理的疲劳寿命计算模型,计算了随机振动载荷下焊接层的疲劳寿命。找出不同结构焊缝层疲劳寿命的差异,并对模型进行优化。研究结果对指导IGBT电源模块的优化设计和可靠性设计具有一定的参考价值和指导意义。
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引用次数: 4
Phosphor particle spatial patterning for high angular color uniformity LED packaging through selective curing and settling 通过选择性固化和沉淀实现高角度色彩均匀性LED封装的荧光粉粒子空间图形化
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245234
Xinyao Lu, Weixiang Wang, Zhenpeng Su, Sheng Liu, Huai Zheng
Uniform angular color distribution is regarded as a key index of high-quality light-emitting diode(LED) devices. The angular color uniformity is decided by the coated phosphor layer in the LED packaging. In this study, we demonstrated a method of manipulating phosphor particle spatial distributions for the high ACU LED packaging. In the presented method, the laser irradiation was used to selectively and rapidly cure the phosphor gel. The particles in the uncured phosphor gel settled on its bottom with the action of the gravity. By this method, we realized a phosphor layer configuration in which a conformal particle layer was deposited on the LED chip surfaces and the particles were randomly and uniformly distributed into the gel located above the LED chip. Compared to the dispensing phosphor coating and simple settling coating, such a phosphor particle spatial distribution significantly enhance the ACU, and the enhancement reaches more than 51%.
均匀的角度颜色分布被认为是高质量发光二极管(LED)器件的关键指标。LED封装中所包覆的荧光粉层决定了其角度色彩均匀性。在本研究中,我们展示了一种用于高ACU LED封装的操纵荧光粉粒子空间分布的方法。该方法采用激光辐照对荧光凝胶进行选择性快速固化。未固化的荧光粉凝胶中的颗粒在重力作用下沉降在其底部。通过这种方法,我们实现了一种荧光粉层的配置,在LED芯片表面沉积了一层共形粒子层,粒子随机均匀地分布在LED芯片上方的凝胶中。与点胶荧光粉涂层和简单沉淀涂层相比,这种荧光粉颗粒的空间分布显著增强了ACU,增强幅度达到51%以上。
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引用次数: 2
Solder size effect on interfacial reaction and growth behavior of Cu–Sn intermetallic compounds in cross-scale Sn3.0Ag0.5Cu/Cu joints between stacking TSV chips during step-reflow processes 阶梯回流过程中,焊料尺寸对TSV芯片间Sn3.0Ag0.5Cu/Cu跨尺度接头中Cu - sn金属间化合物的界面反应和生长行为的影响
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245329
Tao Xu, Min-bo Zhou, Ze-Jun Zhang, Xing-Fei Zhao, Xin-Ping Zhang
In this study, Sn3.0Ag0.5Cu (SAC305) solder balls with various diameters were used to fabricate cross-scale SAC305/Cu joints (from micro-bump joints to flip chip-BGA and then to board level BGA joints). Four different reflow peak temperatures of 300, 250, 200 and 150 °C were adopted for step-reflow processes. The interfacial reactions, evolution of microstructures, interfacial intermetallic compound (IMC) growth and Cu6Sn5 grain morphology change in cross-scale SAC305/Cu joints were investigated systematically. The results show that the proportion of IMC in cross-scale SAC305/Cu joints increases with decrease of solder diameter. The IMC layer in small joints is thicker than that in large joints during step-reflow processes because small solder joints have sufficient supply of Cu atoms for growth of Cu6Sn5. During step-reflow processes, the thickness of interfacial IMC layer increases with increasing the number of reflow cycles in crossscale SAC305/Cu joints regardless of diameters of solder balls.
本研究采用不同直径的Sn3.0Ag0.5Cu (SAC305)焊料球制备跨尺度SAC305/Cu接头(从微碰撞接头到倒装芯片BGA再到板级BGA接头)。采用300、250、200、150℃四种不同的回流峰温度进行步进回流工艺。系统研究了SAC305/Cu跨尺度接头的界面反应、微观组织演变、界面金属间化合物(IMC)生长和Cu6Sn5晶粒形貌变化。结果表明:随着焊料直径的减小,跨尺度SAC305/Cu接头中IMC的比例增大;在步进回流过程中,小焊点的IMC层比大焊点的IMC层厚,这是因为小焊点有足够的Cu原子供Cu6Sn5生长。在阶梯回流过程中,无论焊料球直径如何,跨尺度SAC305/Cu接头的界面IMC层厚度都随着回流次数的增加而增加。
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引用次数: 0
A New Finding of Cu-Al IMC Corrosion and Investigation of Fluorine Contamination Influence on Cu-Al IMC Corrosion Cu-Al IMC腐蚀的新发现及氟污染对Cu-Al IMC腐蚀影响的研究
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245230
M. Song, V. Mathew, L. Li, Sonder Wang, M. C. Han, Y. Song, Allen M. Descartin
Cu wire is widely used in the electronics industry for wire bond material for IC packages due to lower cost compared to Au wire. IC package miniaturization and increasing connection density are resulting in new challenges in terms of reliability and long-term stability. Harsher environments in automotive electronics also lead to several reliability issues. Corrosion effects, especially at Al/Cu wire bond interfaces are the interaction result of factors such as temperature, moisture, and biased electrical driving force with halides as the corrosion initiator. The influence of Cl (chlorine) on the interfacial corrosion of wire bond contacts is well known. Very small amounts of chlorine can result in Cu/Al corrosion and cause electrical open failures in humidity related stresses (e.g., HAST, Autoclave, THB, etc.). However, the influence of fluorine (F) on Cl induced corrosion is not as well understood. This paper introduces a new failure mechanism: Cl- induced IMC corrosion. In this mechanism, not only the IMC and Al pad but also the Cu corrodes. To understand the corrosion mechanism, the paper presents the first step in an initial investigation with the goal to get knowledge about whether F is a contributing factor in the Cu/Al corrosion process. An experimental study was done using three different wafers (a special wafer fabrication process to artificially generate different level of F contamination on the Al pads). Fluorine contamination was characterized on the bonding pads by AES (Auger Electron Spectroscopy) then the wafers were assembled into packages and then tested using THB (Temperature Humidity Biased) stress. Final test after THB stress was the major response for the experiment. The result shows that the level of F contamination studied not sufficient to show the impact. Further study is needed for higher levels of fluorine contamination. However, fluorine contamination should still be well controlled and monitored in Cu wire bonded package because it may worsen the wire bond performance potentially impacting wire bond robustness against corrosion.
与金线相比,铜线的成本较低,因此被广泛用于电子工业中IC封装的线键材料。集成电路封装小型化和连接密度的增加对可靠性和长期稳定性提出了新的挑战。恶劣的汽车电子环境也导致了一些可靠性问题。以卤化物为引发剂的温度、湿度和偏置电驱动力等因素共同作用,导致了铝/铜线结合界面的腐蚀效应。Cl(氯)对线键接触界面腐蚀的影响是众所周知的。极少量的氯会导致Cu/Al腐蚀,并导致与湿度相关的应力(例如,HAST,高压釜,THB等)中的电气打开故障。然而,氟(F)对氯致腐蚀的影响尚不清楚。本文介绍了一种新的失效机制:Cl- IMC腐蚀。在这一机制下,除了IMC和Al衬垫外,铜也会发生腐蚀。为了了解腐蚀机理,本文提出了初步研究的第一步,目的是了解F是否是Cu/Al腐蚀过程的促成因素。实验研究使用了三种不同的晶圆(一种特殊的晶圆制造工艺,人为地在Al衬垫上产生不同程度的F污染)。采用AES(俄歇电子能谱)对焊盘上的氟污染进行了表征,然后将晶圆组装成封装,然后使用THB(温度湿度偏置)应力对其进行了测试。THB应激后的最终测试是实验的主要反应。结果表明,所研究的氟污染水平不足以显示其影响。需要对更高水平的氟污染进行进一步研究。然而,由于氟污染可能会使焊线性能恶化,从而影响焊线抗腐蚀的稳健性,因此在铜焊线封装中仍应很好地控制和监测氟污染。
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引用次数: 1
Performance Investigation on Hemispherical Lens used in Photodetector for Visible Light Communications 半球面透镜用于可见光探测器的性能研究
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245343
Binhai Yu, Shunming Liang, Xinrui Ding, Yi Yang, Changkun Shao, Qiliang Zhao, Zongtao Li
Visible light communication (VLC) has attracted a lot of attentions. However, there are still some difficult issues need to be solved for practical applications, such as the small active area of the PD. The transmission distance and incident angle greatly affect the stability of VLC system. In this work, the influence of transmission distance, incident light angle and received optical power of receiver on VLC system has been investigated. In order to improve the performance of the receiver, series of hemispherical lenses for photodetector were analyzed. By fabricating suitable hemispherical lens, the signal to noise ratio (SNR) was measured under different condition, and the experiment results showed that the suitable hemispherical lens can well improve the communication performance of the VLC system.
可见光通信(VLC)引起了人们的广泛关注。然而,在实际应用中仍有一些难题需要解决,如PD的有效面积小。传输距离和入射角对VLC系统的稳定性影响很大。本文研究了发射距离、入射光角和接收光功率对VLC系统的影响。为了提高接收机的性能,对用于光电探测器的系列半球面透镜进行了分析。通过制作合适的半球面透镜,测量了不同条件下的信噪比,实验结果表明,合适的半球面透镜可以很好地提高VLC系统的通信性能。
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引用次数: 3
Thermal design and analysis of power LED packaging based on graphene 基于石墨烯的大功率LED封装热设计与分析
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245106
J. Bao, Yuan Xu, R. Ning, L. Hou, Zhenhai Chen, Wenyi Xu, Bin Zhou
With the development of LED chip and packaging to the high power direction, improving the internal structure of the tube core and packaging, to solve the problem of heat dissipation, has become the mainstream direction of LED research. In this paper, a basic structure with sapphire epitaxial growth GaN flip-chip, film direct bonded copper substrate and array package was employed. Two-dimensional material graphene-based film with high thermal conductivity was applied into encapsulation structure of power LED to conduct transverse thermal diffusion of local hot spots, which would change the heat conduction path and improve the heat dissipation efficiency. Combined with the thermal resistance network of the power LED packaging structure and the simulation results of application in different ways of graphene-based film, the influence mechanism of graphene on the heat conduction of power devices was analyzed. It showed that the heat dissipation application of graphene in power LED packaging should be as close as possible to the GaN chip hot spots.
随着LED芯片和封装向大功率方向发展,改进管芯和封装的内部结构,解决散热问题,已成为LED研究的主流方向。本文采用蓝宝石外延生长GaN倒装芯片、薄膜直接键合铜衬底和阵列封装的基本结构。将具有高导热系数的二维材料石墨烯基薄膜应用于功率LED的封装结构中,对局部热点进行横向热扩散,改变热传导路径,提高散热效率。结合功率LED封装结构的热阻网络和石墨烯基薄膜不同应用方式的仿真结果,分析了石墨烯对功率器件热传导的影响机理。这表明石墨烯在功率LED封装中的散热应用应尽可能接近GaN芯片的热点。
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引用次数: 0
Transient Thermal Resistance Analysis for IC Packages IC封装的瞬态热阻分析
Pub Date : 2019-08-01 DOI: 10.1109/ICEPT47577.2019.245813
Hsin-En Chen, Penny Yang, Ian Hu, M. Shih, D. Tarng, C. Hung
The next-generation 5G mobile network causes handheld device will be linked to various things in life, such as wearable devices, electric vehicles, GPS, AR/VR, smart home system, IOT, etc. In the trend of lighter, thinner and more functions, it also suffers from several issues like high power consumption and overheating, and high performance and low power consumption can meet the requirement. In order to meet these expectations, IC need to design low or ultra-low current (nA~μA), low clock speed and command simplification, etc., however, for these milliseconds or microseconds signals, more complicated operation modes and rapid switching frequency, the traditional temperature measurement cannot accurately measure the instantaneous temperature variations. If the temperature rising is evaluated by transient thermal simulation, the correct model size and material characteristics such as density and specific heat are required, but it’s difficult to find the correct material information for multiple material, for example: plating material trace on silicon die, substrate and PCC, etc. Therefore, temperature variations in transient simulation cannot be correctly analyzed.This paper evaluates the difference of thermal resistance measurement between JEDEC traditional measurement method and TDIM (Transient Dual Interface Measurement) in QFN and HFCBGA, and compares the difference and causes of the results under different measurement environments. In addition, TDIM can evaluate the thermal resistance of each structural layer and also measure the instantaneous variations in temperature and thermal resistance. Finally, the transient thermal model can be provided after correction with simulation software to ensure that the transient simulation result is better and more accurate. The results show that the difference between TDIM and traditional method isn’t significant when the heating power is smaller; the larger heating power cause the difference is increases significantly to more than 10%. Through the process of structure function can find out that defects in the heat path may cause large thermal resistance. The corrected thermal model can be closer to the real measurement result in the transient analysis, and also significant difference in system level thermal simulation.
下一代5G移动网络将使手持设备与生活中的各种事物联系起来,如可穿戴设备、电动汽车、GPS、AR/VR、智能家居系统、物联网等。在更轻、更薄、更多功能的趋势下,它也面临着高功耗、过热等问题,高性能、低功耗可以满足要求。为了满足这些期望,IC需要设计低电流或超低电流(nA~μA)、低时钟速度和指令简化等,然而,对于这些毫秒级或微秒级的信号,更复杂的工作模式和快速的开关频率,传统的温度测量方法无法准确测量瞬时温度变化。如果通过瞬态热模拟评估温升,需要正确的模型尺寸和材料特性,如密度、比热等,但对于多种材料,很难找到正确的材料信息,例如:在硅模、衬底和PCC上电镀材料痕迹等。因此,不能正确分析瞬态模拟中的温度变化。本文评估了JEDEC传统测量方法与QFN和HFCBGA中TDIM(瞬态双界面测量)热阻测量的差异,并比较了不同测量环境下结果的差异及其原因。此外,TDIM可以评估各结构层的热阻,也可以测量温度和热阻的瞬时变化。最后,利用仿真软件进行校正后,可以提供瞬态热模型,确保瞬态仿真结果更好、更准确。结果表明:当加热功率较小时,TDIM与传统方法的差异不显著;较大的加热功率使两者的差别显著增大,可达10%以上。通过对结构功能过程的分析可以发现,热路中的缺陷可能会造成较大的热阻。修正后的热模型在瞬态分析中更接近实际测量结果,在系统级热模拟中也有显著差异。
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引用次数: 1
期刊
2019 20th International Conference on Electronic Packaging Technology(ICEPT)
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