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Model to Predict Polymer Fibre Diameter during Melt Spinning 熔融纺丝过程中聚合物纤维直径的预测模型
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-03-23 DOI: 10.1155/2023/7983819
Alexander M. Bier, Michael Redel, D. Schubert
Polymeric materials were evaluated with regard to their spinnability and respective fibre diameters. A modified single fibre spinning device was firstly used to derive a novel generalised model, utilising process parameters (die diameter, throughput, and stretching relevant take-up pressures) and material properties (zero shear viscosity) to predict the diameter of polymeric fibres on the basis of four different polymers. Further evaluation of the resulting power law dependence was conducted on filaments produced via conventional melt spinning and meltblown processes. Fibres produced on the pilot machines showed close agreement with the model equation with only the need to adjust an easily calculable device dependent factor. The outcome of the presented work is a user-friendly model of high practical relevance, which can be used to predict the diameter of amorphous and semicrystalline polymeric fibres, independent of material and machine used with sufficient accuracy for fast estimations.
对聚合物材料的可纺性和各自的纤维直径进行了评估。首先使用改进的单纤维纺丝装置推导出一个新的通用模型,利用工艺参数(模头直径、产量和拉伸相关的卷取压力)和材料特性(零剪切粘度)来预测基于四种不同聚合物的聚合物纤维的直径。对通过常规熔融纺丝和熔喷工艺生产的长丝进行了所得幂律依赖性的进一步评估。在试验机上生产的纤维与模型方程非常一致,只需要调整一个易于计算的设备相关因素。所提出的工作的结果是一个具有高度实际相关性的用户友好模型,该模型可用于预测无定形和半结晶聚合物纤维的直径,与所使用的材料和机器无关,具有足够的精度以进行快速估计。
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引用次数: 0
Improving the Physical Properties of Nanofibers Prepared by Electrospinning from Polyvinyl Chloride and Polyacrylonitrile at Low Concentrations 低浓度聚氯乙烯和聚丙烯腈静电纺丝法制备纳米纤维的物理性能
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-03-11 DOI: 10.1155/2023/1811577
S. Habeeb, B. Nadhim, B. J. Kadhim, Mohammed Salam Ktab, A. J. Kadhim, Farqad Saleem Murad
In this study, both polyvinyl chloride (PVC) and polyacrylonitrile (PAN) were dissolved in dimethyl formaldehyde (DMF) with 8 wt. % concentrations at 25 : 75, 50 : 50, and 75 : 25 of PVC: PAN blending. For the investigation of the homogeneity and compatibility of mixture polymer solutions, it is examined by rheological properties such as viscosity, shear stress, shear rate, and calculation of the flow behavior index, while the investigation of the stability and high density of nanofibers without beads used field-emission scanning electron microscopy (FE-SEM), Fourier transform near-infrared spectroscopy (FT-NIR), X-ray diffraction (XRD), and differential scanning calorimetry-thermogravimetric analysis (DSC-TGA). The results show that blending of PAN with PVC leads to improving of the electro spun ability of PVC with more stability, and the mean nanofiber diameter was 90.873 ± 40.82   nm at 25 : 75 PVC: PAN. Moreover, mechanical properties are ultimate tensile strength and modulus of elasticity decreasing with decreasing the blending ration from pure PVC to 75 : 25 PVC: PAN nanofibers by 71% and 83%, respectively, while the elongation at break increases by 79%, and decomposition temperatures decreased from 451.96 to 345.38°C when changing the PVC content from pure PVC to 25 : 75 PVC: PAN. On the other hand, changing of the nanofiber behavior from hydrophobicity to hydrophilic increased the PAN content in PVC: PAN blends. Furthermore, the low interaction between the chains of polymers and the crystallinity (%) and crystalline size (nm) of blend nanofibers slightly decreased compared to the pure polymers. According to all tests, the 25: 75 PVC: PAN was the best blending ratio, which gave a more stable nanofiber produced at low concentrations and more compatible between the PVC and PAN.
在本研究中,聚氯乙烯(PVC)和聚丙烯腈(PAN)都溶解在二甲基甲醛(DMF)中 25时的wt.%浓度 : 75、50 : 50和75 : 25的PVC:PAN共混物。为了研究混合聚合物溶液的均匀性和相容性,通过流变特性如粘度、剪切应力、剪切速率和流动行为指数的计算进行检查,而使用场发射扫描电子显微镜(FE-SEM)研究无珠纳米纤维的稳定性和高密度,傅立叶变换近红外光谱(FT-NIR)、X射线衍射(XRD)和差示扫描量热-热重分析(DSC-TGA)。结果表明,PAN与PVC共混,提高了PVC的电纺性能,使其具有更大的稳定性,平均纳米纤维直径为90.873±40.82  25纳米 : 75聚氯乙烯:平底锅。此外,力学性能是极限抗拉强度和弹性模量随着共混比从纯PVC降低到75而降低 : 当PVC含量从纯PVC改为25时,25 PVC:PAN纳米纤维的断裂伸长率分别提高了71%和83%,分解温度从451.96°C降至345.38°C : 75聚氯乙烯:平底锅。另一方面,纳米纤维由疏水性向亲水性的转变增加了PVC:PAN共混物中PAN的含量。此外,与纯聚合物相比,聚合物链之间的低相互作用以及共混纳米纤维的结晶度(%)和结晶尺寸(nm)略有降低。根据所有测试,25∶75的PVC:PAN是最佳的共混比,这使得在低浓度下生产的纳米纤维更稳定,并且PVC和PAN之间更相容。
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引用次数: 3
Modification of Tyre Rubber Crumb with Wastes of Plant Oil Production 利用植物油脂生产废料改性轮胎胶粉
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-03-04 DOI: 10.1155/2023/6889286
G. Sagitova, G. N. Kalmatayeva, S. Sakibayeva, D. Assylbekova, A. S. Sadyrbayeva, Zh. K. Shukhanova
Recovery of fat-and-oil production wastes will reduce the technogenic impact on the environment, as well as involve them in a new production cycle as a secondary material resource. As part of solving this problem, the possibilities of using fat-and-oil production wastes in the production of a tyre reclaim and a modified tyre reclaim are considered. In the course of the studies, the fat-and-oil industry wastes’ sorption characteristics are determined, and in relation to oils in static and dynamic conditions, the spent reagent reclamation ways are determined. The authors obtained a tyre reclaim and a modified tyre reclaim using the fat-and-oil industry wastes (soap stock, diatomite, bleaching clay, and fatty acids isolated from soap stock). In this work, the authors studied the possibility of using the fat-and-oil industry wastes in the formulations of a tyre reclaim and a modified tyre reclaim. Extended physical and mechanical tests of experimental rubbers led to the conclusion that it is most expedient to use the fat-and-oil industry wastes in the formulation of rubber compounds for production of sleeper pads for railroad tracks, since when using a tyre reclaim and a modified tyre reclaim, the indicators of rubber properties practically do not change and comply with control standards.
回收脂肪和石油生产废料将减少对环境的技术影响,并使其作为次要物质资源参与新的生产周期。作为解决这一问题的一部分,考虑了在轮胎回收和改性轮胎回收生产中使用油脂生产废料的可能性。在研究过程中,确定了油脂工业废弃物的吸附特性,并针对油脂在静态和动态条件下,确定了废试剂的回收方式。作者利用油脂工业废料(肥皂原料、硅藻土、漂白粘土和从肥皂原料中分离的脂肪酸)获得了轮胎回收和改性轮胎回收。在这项工作中,作者研究了在轮胎回收和改性轮胎回收的配方中使用油脂工业废物的可能性。对实验用橡胶进行了大量的物理和机械测试,得出的结论是,使用脂肪和石油工业废料来配制用于生产铁路轨枕垫的橡胶化合物是最方便的,因为在使用轮胎回收和改性轮胎回收时,橡胶性能指标实际上没有改变,并且符合控制标准。
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引用次数: 0
Fused Deposition Modeling of Single-Use Plastic Alloy 一次性塑料合金的熔融沉积模型
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-02-14 DOI: 10.1155/2023/9313467
Wang Liao, Jie Wang, Manping Pan
Packaging plastics are called ‘single-use plastics’ because of short lifetime. Among which, the three plastics of polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET) take more than 70%. Due to incompatibility, few research has been done on the alloy of the three plastics. The aim of this study is to investigate the possibility of single-use plastic alloy (SUPA) of ternary PE, PP, and PET as the 3D printing material. Tensile and bending tests are carried out to investigate the mechanical properties, photographs of scanning electron microscope (SEM) are taken for morphology analysis, and differential scanning calorimetry (DSC) are used to study the crystallization behavior of the alloys. The results show that there is an optimal ratio for all the components to obtain the best mechanical performances, i.e., the ratio of PP / PE = 40 / 60 with 20 wt% PET, 2 wt% maleic anhydride grafted polypropylene (PP-g-MAH) and 2 wt% organic modified montmorillonite (OMMT). This SUPA has a tensile strength of 14.48 MPa, a tensile modulus of 586.42 MPa, a flexural strength of 15.85 MPa, and a flexural modulus of 544.67 MPa. Due to the function of compatibilizer and nanoclay (NC) will be affected by redundancy, the potential primary fibrosis while collecting the feeding filaments and the secondary fibrosis at the nozzle of 3D printing might be responsible for the variation of the mechanical performances.
包装塑料由于使用寿命短而被称为“一次性塑料”。其中,聚乙烯(PE)、聚丙烯(PP)和聚对苯二甲酸乙二醇酯(PET)三种塑料占70%以上。由于不相容性,对这三种塑料的合金研究很少。本研究的目的是研究一次性使用PE、PP和PET三元塑料合金(SUPA)作为3D打印材料的可能性。通过拉伸和弯曲试验研究了合金的力学性能,扫描电子显微镜(SEM)照片进行了形态分析,差示扫描量热法(DSC)研究了合金结晶行为。结果表明,为了获得最佳的力学性能,所有组分都存在一个最佳比例,即PP/PE=40/60,20 重量百分比PET,2 wt%马来酸酐接枝聚丙烯(PP-g-MAH)和2 wt%的有机改性蒙脱土(OMMT)。该SUPA的抗拉强度为14.48 MPa,拉伸模量为586.42 MPa,抗弯强度为15.85 MPa,弯曲模量为544.67 MPa。由于相容剂和纳米粘土(NC)的功能会受到冗余的影响,在收集进料丝时潜在的原发性纤维化和3D打印喷嘴处的继发性纤维化可能是机械性能变化的原因。
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引用次数: 0
Low Temperature, In Situ Polymerization of Vinyl Acetate in Silica Containing Emulsion Gels 醋酸乙烯酯在含硅乳液凝胶中的低温原位聚合
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-01-28 DOI: 10.1155/2023/7849372
Nazreen Zavahir, Tan Zhang, F. Blum, Madhubhashini Maddumaarachchi
Vinyl acetate (VAc) was polymerized to about 90% conversion in 9 h at 40°C from the colloidal microstructure of the VAc/fumed silica/cetyltrimethylammonium bromide (CTAB) system. The glass transition ( Tg ) of poly(vinyl acetate) (PVAc) polymerized in these emulsion gels with silica was higher ( Tg=41°C ) than those of PVAc made from bulk polymerization at 60°C ( Tg=31°C ) and the weight average molar mass ( Mw ) was also larger (
乙酸乙烯酯(VAc)在9分钟内聚合至约90%的转化率 在40°C下从VAc/气相二氧化硅/十六烷基三甲基溴化铵(CTAB)体系的胶体微观结构中分离h。在这些含有二氧化硅的乳液凝胶中聚合的聚乙酸乙烯酯(PVAc)的玻璃化转变(Tg)更高(T g=41°C)比在60°C下由本体聚合制成的PVAc(T g=31°C)和重均摩尔质量(Mw)也较大(M w约300 kg/mol)比来自本体聚合的那些(Mw=125  kg/mol)。增加Mw,Tg和降低这些复合材料的加工温度可以促进PVAc的新应用。
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引用次数: 0
Removal of Dye from Wastewater Using a Novel Composite Film Incorporating Nanocellulose 新型纳米纤维素复合膜去除废水中的染料
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2023-01-20 DOI: 10.1155/2023/4431941
I. Eti, M. Khatun, Most Afroza Khatun, Md. Owaleur Rahman, K. M. Anis-Ul-Haque, Md. Jahangir Alam
Research shows that the composite material is used as an adsorbent to remove pollutants from wastewater. This work is aimed at producing a novel composite film comprising chitosan, polyvinyl alcohol, and cornstarch incorporating nanocellulose (CPCN). The composite film was prepared by a blending method wherein nanocellulose was extracted using a chemical method from banana bract. The prepared CPCN was characterized using Fourier-transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) with EDX to understand their molecular interaction and surface morphology, respectively. The effect of parameters including pH, adsorbent dosage, initial dye concentration, and contact time on the adsorption of methylene blue (MB) dye was studied. The maximum adsorption was found to be up to 63.13 mg/g MB with a pH of 10, adsorbent dosage of 2 g, an initial concentration of 150 ppm, and contact time of 120 min at room temperature (25°C) indicating a moderate adsorption capacity of the CPCN. Comparing the Langmuir and Freundlich adsorption isotherm models, the former fitted well with MB dye adsorption data, implying that the models can be applied to uptake MB dye by CPCN. In the kinetic adsorption experiment, the adsorbed dye almost reached equilibrium at about 120 min for the CPCN and followed the pseudo-second-order kinetic model. Therefore, the CPCN can be used as a potential adsorbent in wastewater treatment.
研究表明,该复合材料可作为吸附剂去除废水中的污染物。本工作旨在制备一种新型的复合膜,该膜由壳聚糖、聚乙烯醇和玉米淀粉结合纳米纤维素(CPCN)组成。通过共混法制备复合膜,其中使用化学方法从香蕉苞片中提取纳米纤维素。利用傅立叶变换红外光谱(FTIR)和EDX扫描电子显微镜(SEM)分别对制备的CPCN进行了表征,以了解它们的分子相互作用和表面形态。研究了pH、吸附剂用量、染料初始浓度和接触时间等参数对亚甲基蓝(MB)染料吸附性能的影响。发现最大吸附量高达63.13 毫克/克 MB,pH为10,吸附剂用量为2 g、 初始浓度为150 ppm,接触时间为120 min,表明CPCN具有中等的吸附能力。比较Langmuir和Freundlich吸附等温线模型,前者与MB染料的吸附数据拟合良好,表明该模型可用于CPCN对MB染料的吸收。在动力学吸附实验中,吸附的染料几乎在120左右达到平衡 min,并遵循伪二阶动力学模型。因此,CPCN可以作为一种潜在的废水处理吸附剂。
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引用次数: 0
Production and Application of Polymer Foams Employing Supercritical Carbon Dioxide 超临界二氧化碳在聚合物泡沫生产中的应用
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2022-12-28 DOI: 10.1155/2022/8905115
G. Lima, R. Bose
Polymeric foams have characteristics that make them attractive for different applications. However, some foaming methods rely on chemicals that are not environmentally friendly. One of the possibilities to tackle the environmental issue is to utilize supercritical carbon dioxide ScCO2 since it is a “green” solvent, thus facilitating a sustainable method of producing foams. ScCO2 is nontoxic, chemically inert, and soluble in molten plastic. It can act as a plasticizer, decreasing the viscosity of polymers according to temperature and pressure. Most foam processes can benefit from ScCO2 since the methods rely on nucleation, growth, and expansion mechanisms. Process considerations such as pretreatment, temperature, pressure, pressure drop, and diffusion time are relevant parameters for foaming. Other variables such as additives, fillers, and chain extenders also play a role in the foaming process. This review highlights the morphology, performance, and features of the foam produced with ScCO2, considering relevant aspects of replacing or introducing a novel foam. Recent findings related to foaming assisted by ScCO2 and how processing parameters influence the foam product are addressed. In addition, we discuss possible applications where foams have significant benefits. This review shows the recent progress and possibilities of ScCO2 in processing polymer foams.
聚合物泡沫的特性使其对不同的应用具有吸引力。然而,一些发泡方法依赖于不环保的化学品。解决环境问题的可能性之一是利用超临界二氧化碳ScCO2,因为它是一种“绿色”溶剂,从而促进了生产泡沫的可持续方法。ScCO2无毒,化学惰性,可溶于熔融塑料中。它可以作为增塑剂,根据温度和压力降低聚合物的粘度。大多数泡沫工艺都可以受益于ScCO2,因为这些方法依赖于成核、生长和膨胀机制。预处理、温度、压力、压降和扩散时间等工艺因素是发泡的相关参数。添加剂、填料和扩链剂等其他变量也在发泡过程中发挥作用。这篇综述重点介绍了用ScCO2生产的泡沫的形态、性能和特征,并考虑了取代或引入新型泡沫的相关方面。最近的研究结果涉及ScCO2辅助发泡以及工艺参数如何影响泡沫产品。此外,我们还讨论了泡沫具有显著优势的可能应用。本文综述了ScCO2在聚合物泡沫加工中的最新进展和可能性。
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引用次数: 0
PVDF-Based Fluoropolymer Modifications via Photoinduced Atom Transfer Radical Polymerizations 基于pvdf的含氟聚合物的光诱导原子转移自由基聚合修饰
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2022-12-21 DOI: 10.1155/2022/7798967
Nuo Xu, Guangyu Pan, Hui Zhang, Peng Lu, Lei Shen, Yuguang Li, D. Ji, Jindian Duan, Xin Hu, Chunhua Lu, Zhong-zi Xu, N. Zhu, Kai Guo
Graft modifications of PVDF fluoropolymers have been identified as the efficient route to improve the properties and expand the applications. Taking advantage of C-F and C-Cl bonds in the repeat units, atom transfer radical polymerizations (ATRP) were widely used for graft modification. Recently, photoinduced ATRP has shown good spatial and temporal control over the polymerization process in contrast to thermal activation mode. This minireview highlights the progress in PVDF-based fluoropolymer modifications by using photoinduced Cu(II)-mediated ATRP and organocatalyzed ATRP. The challenges and opportunities are proposed with the aim at advancing the development of synthesis and applications of fluoropolymer.
PVDF含氟聚合物的接枝改性已被确定为改善其性能和扩大其应用范围的有效途径。原子转移自由基聚合(ATRP)技术利用重复单元中的C-F和C-Cl键,广泛应用于接枝改性。近年来,与热激活模式相比,光诱导ATRP对聚合过程表现出良好的空间和时间控制。本文综述了光诱导Cu(II)介导的ATRP和有机催化的ATRP在pvdf基含氟聚合物改性方面的进展。提出了含氟聚合物的挑战和机遇,旨在促进含氟聚合物的合成和应用的发展。
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引用次数: 1
Construction of Dielectric Model of Nonaqueous Reactive Polyurethane Grouting Materials 非水反应聚氨酯注浆材料介电模型的建立
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2022-12-20 DOI: 10.1155/2022/1398724
Meili Meng, Zhanglan Chen
In order to reveal the dielectric properties of the nonaqueous reactive polyurethane grouting material, combined with the electron microscope test analysis, it can be seen that the nonaqueous reactive polyurethane material is a porous two-phase body composed of a polyurethane matrix and closed cells. At the microscopic scale, the porous two-phase physical model is established, and the dielectric model of the material is constructed on this basis. In order to verify the dielectric model, 40 groups of nonaqueous reactive polyurethane specimens with different densities were designed and prepared in this paper. The dielectric permittivity was measured by a vector network analyzer (VNA) with an open coaxial probe within the frequency range of 1050 MHz~5010 MHz for the first time, and the dielectric properties and influencing factors were revealed according to the test data. The result shows that the dielectric permittivity of nonaqueous reactive polyurethane materials increases with the increase of density, and decreases slightly with the increase of frequency. Compared with the three models of the Rule of Mixture, Clausius-Mossotti Model and Lichtenecker Model, the calculation accuracy of the Maxwell-Garnett Model is higher, and the calculation results are more consistent with the experimental results of nonaqueous reactive polyurethane grouting materials. The experimental results can be applied to the nondestructive testing of polyurethane grouting materials and provide reference and basis for the quality evaluation of polymer structures.
为了揭示非水反应性聚氨酯灌浆材料的介电性能,结合电子显微镜测试分析,可以看出非水反应型聚氨酯材料是由聚氨酯基体和闭孔组成的多孔两相体。在微观尺度上,建立了多孔两相物理模型,并在此基础上构建了材料的介电模型。为了验证介电模型,本文设计并制备了40组不同密度的非水反应性聚氨酯试件。介电常数是通过矢量网络分析仪(VNA)在1050的频率范围内用开放式同轴探针测量的 MHz~5010 并根据测试数据揭示了介电性能及其影响因素。结果表明,非水反应性聚氨酯材料的介电常数随密度的增加而增加,随频率的增加而略有下降。与混合律模型Clausius-Mossotti模型和Lichtenecker模型三种模型相比,Maxwell-Garnett模型的计算精度更高,计算结果与非水反应性聚氨酯灌浆材料的实验结果更为一致。实验结果可用于聚氨酯灌浆材料的无损检测,为聚合物结构的质量评价提供参考和依据。
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引用次数: 0
Numerical Simulation of Grounding Characteristics and Temperature Field of Mine Tires under Multiple Working Conditions 多种工况下矿用轮胎接地特性及温度场的数值模拟
IF 3.1 4区 工程技术 Q2 Chemical Engineering Pub Date : 2022-12-15 DOI: 10.1155/2022/3830961
Jinquan Guo, Peng Ding, J. Gao, Zhenhua Huang, Qiyan Guo, Xiaoxiang Yang
Mine tires are an essential and expensive component of heavy mining machinery. This study explored the grounding characteristics and temperature field distribution of mining tires during driving as well as the relationships between the maximum temperature and tire inflation pressure, load, and speed. Two-dimensional and three-dimensional finite element models of mine tires were established. Steady-state rolling simulation analysis was conducted based on inflation and static load simulations. Temperature field simulation analysis was conducted with the tire section as a research object. The accuracy of the finite element model was verified. Analysis results demonstrated that the grounding contact area decreased with an increase in charging pressure and increased with an increase in load. With an increase in inflation pressure, the maximum normal grounding stress increased in the middle part of the tread and decreased near the shoulder. The maximum normal grounding stress continuously deviated in the shoulder direction with an increase in load. Temperature field analysis indicated that the tire had the maximum temperature at the binder position, where the first belt layer was connected to the second belt layer, which corresponds to the maximum stress position in the steady-state rolling simulations. Tire temperature increased with driving speed. The maximum temperature increased with an increase in tire deflection, whereas the deflection decreased with an increase in inflation pressure and increased with an increase in load. Speed had the greatest influence on the maximum temperature, followed by load, with inflation pressure having the smallest influence. The results of this research can be used to improve the service life of mine tires to improve productivity and reduce costs.
矿山轮胎是重型采矿机械的重要且昂贵的部件。本研究探讨了矿用轮胎在行驶过程中的接地特性和温度场分布,以及最高温度与轮胎充气压力、载荷和速度之间的关系。建立了矿用轮胎的二维和三维有限元模型。在充气和静载荷模拟的基础上进行了稳态滚动模拟分析。以轮胎断面为研究对象,进行了温度场模拟分析。验证了有限元模型的准确性。分析结果表明,接地接触面积随充电压力的增加而减小,随负载的增加而增大。随着充气压力的增加,最大法向接地应力在胎面中部增大,在胎肩附近减小。最大法向接地应力随着荷载的增加而向路肩方向连续偏移。温度场分析表明,轮胎在第一带束层连接到第二带束层的粘合剂位置处具有最高温度,这对应于稳态轧制模拟中的最大应力位置。轮胎温度随着行驶速度的增加而升高。最高温度随着轮胎挠曲的增加而增加,而挠曲随着充气压力的增加而减少,并且随着载荷的增加而增大。速度对最高温度的影响最大,其次是负载,充气压力的影响最小。研究结果可用于提高矿山轮胎的使用寿命,提高生产率,降低成本。
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引用次数: 0
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