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A Decision-Making Carbon Reinforced Material Selection Model for Composite Polymers in Pipeline Applications 管道应用中复合聚合物碳增强材料的决策选择模型
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-04-11 DOI: 10.1155/2023/6344193
M. Mustafa, S. Raja, Layth Abdulrasool A. L. Asadi, N. Jamadon, N. Rajeswari, Avvaru Praveen Kumar
Pipes are manufactured primarily through the extrusion process. One of the material extrusion processes in recent digital manufacturing is additive manufacturing’s fusion deposition modeling. Pipes are made from various materials such as metal and plastic/polymers, and the main challenge has been in selecting the pipe material for the customized application. For the creation of water-passing tubes, this research has chosen appropriate carbon-reinforced polymers that can be used with filament made of polyether ether ketone (PEEK) and polyethylene terephthalate glycol (PETG). For this goal, the analytical hierarchy process, also known as the AHP, is used to choose the best material based on factors such as cost, temperature resistance, printing speed, and mechanical properties of the material. The results revealed that PEEK-CF is a better material for the customized impeller application than PETG-CF. The PEEK-CF obtains the higher priority value of 0.6363, and the PETG-CF obtains 0.2791. This decision-making technique can be used to select other comparable customized applications.
管材主要是通过挤压工艺制造的。在最近的数字制造中,材料挤压工艺之一是增材制造的熔融沉积建模。管道由各种材料制成,如金属和塑料/聚合物,主要挑战是为定制应用选择管道材料。为了制造通水管,这项研究选择了合适的碳增强聚合物,可以与聚醚醚酮(PEEK)和聚对苯二甲酸乙二醇酯(PETG)制成的长丝一起使用。为了实现这一目标,层次分析法(AHP)用于根据成本、耐温性、印刷速度和材料的机械性能等因素选择最佳材料。结果表明,PEEK-CF是一种比PETG-CF更好的定制叶轮材料。PEEK-CF的优先级较高,为0.6363,PETG-CF的优先级较高,为0.2791。这种决策技术可用于选择其他类似的定制应用程序。
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引用次数: 1
Characteristics of Biofoam Cups Made from Sugarcane Bagasse with Rhizopus oligosporus as Binding Agent 以少孢根霉为粘结剂的甘蔗渣生物泡沫杯的特性研究
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-03-30 DOI: 10.1155/2023/8257317
E. Indarti, S. Muliani, D. Yunita
This study is aimed at producing a biofoam cup made from sugarcane bagasse with tempeh mold (Rhizopus oligosporus). Soybean flour (SF) was added to promote the growth of mycelia, which could bind the bagasse fiber matrix. The main materials were whole bagasse (B) and depithed bagasse (DB). The SF weight ratios to bagasse were 1 : 1 (SF1) and 1.5 : 1 (SF1.5). Therefore, the studied specimens were labeled B-SF1, DB-SF1, B-SF1.5, and DB-SF1.5. All biofoam cups were analyzed for their physical properties (water absorption and porosity), mechanical properties (puncture and compressive strengths), biodegradability, and thermal properties (thermogravimetric analysis). The lowest water absorption rates were obtained from the B biofoam cups ( 23 % ± 2.45 % ) and the SF1.5 biofoam cups ( 25.83 % ± 5.19 % ). Both B-SF1 and B-SF1.5 had lower porosity ( 8.72 % ± 0.88 % and 10.77 % ± 1.54 % , respectively) than the DB biofoam cups. Moreover, the B biofoam cups had smoother biofoam surfaces, smaller voids, and lower porosity compared with the DB samples. However, the DB biofoam cups showed the highest puncture strength ( 2.95 ± 0.37  kg cm−2) among all samples. Nevertheless, the B-SF1.5 biofoam cup had the highest compressive strength ( 3.98 ± 0.39  MPa) and the DB-SF1.5 exhibited the slowest degradation rate ( 27 % ± 0.7 % ) after 14 days of soil burial. The highest thermal stability was obtained from B-SF1.5, which had a thermal degradation temperature of 264°C. Overall, B-SF1.5 had the smoothest surface, good thermal stability, and high compressive strength.
以甘蔗渣为原料,利用豆豉霉(根霉寡孢霉)制备生物泡沫杯。添加大豆粉促进菌丝体生长,菌丝体与甘蔗渣纤维基质结合。主要原料为全甘蔗渣(B)和深度甘蔗渣(DB)。SF与甘蔗渣的质量比分别为1:1 (SF1)和1.5:1 (SF1.5)。因此,所研究的标本被标记为B-SF1、DB-SF1、B-SF1.5和DB-SF1.5。分析了所有生物泡沫杯的物理性能(吸水率和孔隙率)、机械性能(穿刺和抗压强度)、生物降解性和热性能(热重分析)。B型生物泡沫杯吸水率最低(23%±2.45%),SF1.5型生物泡沫杯吸水率最低(25.83%±5.19%)。B-SF1和B-SF1.5的孔隙率均低于DB生物泡沫杯(分别为8.72%±0.88%和10.77%±1.54%)。此外,与DB样品相比,B生物泡沫杯具有更光滑的生物泡沫表面,更小的空隙和更低的孔隙率。然而,DB生物泡沫杯在所有样品中表现出最高的穿刺强度(2.95±0.37 kg cm−2)。然而,B-SF1.5生物泡沫杯在14天后的抗压强度最高(3.98±0.39 MPa),而DB-SF1.5的降解率最低(27%±0.7%)。B-SF1.5的热稳定性最高,热降解温度为264℃。总体而言,B-SF1.5表面光滑,热稳定性好,抗压强度高。
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引用次数: 2
Studying the Fabrication and Characterization of Polymer Composites Reinforced with Waste Eggshell Powder 废蛋壳粉增强聚合物复合材料的制备及性能研究
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-03-29 DOI: 10.1155/2023/7640478
Wasan A. Alkaron, Sameer F. Hamad, M. Sabri
Polymeric and plastic materials currently have numerous positive impacts due to their unique properties that make them important for various engineering applications. However, sustainability is a vital factor that should be considered, because of environmental issues. Eggshells (ES) are an important way to reduce the impact of nondegradable materials when applied to reinforce different types of polymer matrices, whether natural or synthetic polymers. Therefore, this study is an attempt to explore the potential application of waste eggshell fillers for the first time as a natural reinforcement in polyamide 12 (PA) composites. PA was loaded with three different ratios (3, 5, and 10 wt. %) of eggshell powder. Morphological studies of the PA powder, ES powder, and their composites were carried out by scanning electron microscopy (SEM). Furthermore, differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy were performed to study the thermal and chemical properties of the raw materials and the produced composites. The results indicate ES fillers’ potential usage as a reinforcement material to develop the thermal and chemical properties of the PA polymer matrix composites, thereby reducing costs and minimizing the environmental pollution caused by waste eggshells and petroleum-based polymers.
聚合物和塑料材料由于其独特的性能而对各种工程应用具有重要意义,因此目前具有许多积极影响。然而,由于环境问题,可持续性是应该考虑的一个重要因素。蛋壳(ES)是减少不可降解材料影响的重要方法,用于加固不同类型的聚合物基体,无论是天然聚合物还是合成聚合物。因此,本研究首次尝试探索废弃蛋壳填料作为天然增强材料在聚酰胺12(PA)复合材料中的潜在应用。PA以三种不同的比率(3、5和10 wt.%)蛋壳粉。用扫描电子显微镜(SEM)对PA粉末、ES粉末及其复合材料进行了形态研究。此外,通过差示扫描量热法(DSC)和傅立叶变换红外光谱(FTIR)研究了原料和制备的复合材料的热性能和化学性能。结果表明,ES填料作为增强材料的潜在用途是开发PA聚合物基复合材料的热性能和化学性能,从而降低成本并最大限度地减少废弃蛋壳和石油基聚合物对环境的污染。
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引用次数: 4
Model to Predict Polymer Fibre Diameter during Melt Spinning 熔融纺丝过程中聚合物纤维直径的预测模型
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-03-23 DOI: 10.1155/2023/7983819
Alexander M. Bier, Michael Redel, D. Schubert
Polymeric materials were evaluated with regard to their spinnability and respective fibre diameters. A modified single fibre spinning device was firstly used to derive a novel generalised model, utilising process parameters (die diameter, throughput, and stretching relevant take-up pressures) and material properties (zero shear viscosity) to predict the diameter of polymeric fibres on the basis of four different polymers. Further evaluation of the resulting power law dependence was conducted on filaments produced via conventional melt spinning and meltblown processes. Fibres produced on the pilot machines showed close agreement with the model equation with only the need to adjust an easily calculable device dependent factor. The outcome of the presented work is a user-friendly model of high practical relevance, which can be used to predict the diameter of amorphous and semicrystalline polymeric fibres, independent of material and machine used with sufficient accuracy for fast estimations.
对聚合物材料的可纺性和各自的纤维直径进行了评估。首先使用改进的单纤维纺丝装置推导出一个新的通用模型,利用工艺参数(模头直径、产量和拉伸相关的卷取压力)和材料特性(零剪切粘度)来预测基于四种不同聚合物的聚合物纤维的直径。对通过常规熔融纺丝和熔喷工艺生产的长丝进行了所得幂律依赖性的进一步评估。在试验机上生产的纤维与模型方程非常一致,只需要调整一个易于计算的设备相关因素。所提出的工作的结果是一个具有高度实际相关性的用户友好模型,该模型可用于预测无定形和半结晶聚合物纤维的直径,与所使用的材料和机器无关,具有足够的精度以进行快速估计。
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引用次数: 0
Improving the Physical Properties of Nanofibers Prepared by Electrospinning from Polyvinyl Chloride and Polyacrylonitrile at Low Concentrations 低浓度聚氯乙烯和聚丙烯腈静电纺丝法制备纳米纤维的物理性能
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-03-11 DOI: 10.1155/2023/1811577
S. Habeeb, B. Nadhim, B. J. Kadhim, Mohammed Salam Ktab, A. J. Kadhim, Farqad Saleem Murad
In this study, both polyvinyl chloride (PVC) and polyacrylonitrile (PAN) were dissolved in dimethyl formaldehyde (DMF) with 8 wt. % concentrations at 25 : 75, 50 : 50, and 75 : 25 of PVC: PAN blending. For the investigation of the homogeneity and compatibility of mixture polymer solutions, it is examined by rheological properties such as viscosity, shear stress, shear rate, and calculation of the flow behavior index, while the investigation of the stability and high density of nanofibers without beads used field-emission scanning electron microscopy (FE-SEM), Fourier transform near-infrared spectroscopy (FT-NIR), X-ray diffraction (XRD), and differential scanning calorimetry-thermogravimetric analysis (DSC-TGA). The results show that blending of PAN with PVC leads to improving of the electro spun ability of PVC with more stability, and the mean nanofiber diameter was 90.873 ± 40.82   nm at 25 : 75 PVC: PAN. Moreover, mechanical properties are ultimate tensile strength and modulus of elasticity decreasing with decreasing the blending ration from pure PVC to 75 : 25 PVC: PAN nanofibers by 71% and 83%, respectively, while the elongation at break increases by 79%, and decomposition temperatures decreased from 451.96 to 345.38°C when changing the PVC content from pure PVC to 25 : 75 PVC: PAN. On the other hand, changing of the nanofiber behavior from hydrophobicity to hydrophilic increased the PAN content in PVC: PAN blends. Furthermore, the low interaction between the chains of polymers and the crystallinity (%) and crystalline size (nm) of blend nanofibers slightly decreased compared to the pure polymers. According to all tests, the 25: 75 PVC: PAN was the best blending ratio, which gave a more stable nanofiber produced at low concentrations and more compatible between the PVC and PAN.
在本研究中,聚氯乙烯(PVC)和聚丙烯腈(PAN)都溶解在二甲基甲醛(DMF)中 25时的wt.%浓度 : 75、50 : 50和75 : 25的PVC:PAN共混物。为了研究混合聚合物溶液的均匀性和相容性,通过流变特性如粘度、剪切应力、剪切速率和流动行为指数的计算进行检查,而使用场发射扫描电子显微镜(FE-SEM)研究无珠纳米纤维的稳定性和高密度,傅立叶变换近红外光谱(FT-NIR)、X射线衍射(XRD)和差示扫描量热-热重分析(DSC-TGA)。结果表明,PAN与PVC共混,提高了PVC的电纺性能,使其具有更大的稳定性,平均纳米纤维直径为90.873±40.82  25纳米 : 75聚氯乙烯:平底锅。此外,力学性能是极限抗拉强度和弹性模量随着共混比从纯PVC降低到75而降低 : 当PVC含量从纯PVC改为25时,25 PVC:PAN纳米纤维的断裂伸长率分别提高了71%和83%,分解温度从451.96°C降至345.38°C : 75聚氯乙烯:平底锅。另一方面,纳米纤维由疏水性向亲水性的转变增加了PVC:PAN共混物中PAN的含量。此外,与纯聚合物相比,聚合物链之间的低相互作用以及共混纳米纤维的结晶度(%)和结晶尺寸(nm)略有降低。根据所有测试,25∶75的PVC:PAN是最佳的共混比,这使得在低浓度下生产的纳米纤维更稳定,并且PVC和PAN之间更相容。
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引用次数: 3
Modification of Tyre Rubber Crumb with Wastes of Plant Oil Production 利用植物油脂生产废料改性轮胎胶粉
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-03-04 DOI: 10.1155/2023/6889286
G. Sagitova, G. N. Kalmatayeva, S. Sakibayeva, D. Assylbekova, A. S. Sadyrbayeva, Zh. K. Shukhanova
Recovery of fat-and-oil production wastes will reduce the technogenic impact on the environment, as well as involve them in a new production cycle as a secondary material resource. As part of solving this problem, the possibilities of using fat-and-oil production wastes in the production of a tyre reclaim and a modified tyre reclaim are considered. In the course of the studies, the fat-and-oil industry wastes’ sorption characteristics are determined, and in relation to oils in static and dynamic conditions, the spent reagent reclamation ways are determined. The authors obtained a tyre reclaim and a modified tyre reclaim using the fat-and-oil industry wastes (soap stock, diatomite, bleaching clay, and fatty acids isolated from soap stock). In this work, the authors studied the possibility of using the fat-and-oil industry wastes in the formulations of a tyre reclaim and a modified tyre reclaim. Extended physical and mechanical tests of experimental rubbers led to the conclusion that it is most expedient to use the fat-and-oil industry wastes in the formulation of rubber compounds for production of sleeper pads for railroad tracks, since when using a tyre reclaim and a modified tyre reclaim, the indicators of rubber properties practically do not change and comply with control standards.
回收脂肪和石油生产废料将减少对环境的技术影响,并使其作为次要物质资源参与新的生产周期。作为解决这一问题的一部分,考虑了在轮胎回收和改性轮胎回收生产中使用油脂生产废料的可能性。在研究过程中,确定了油脂工业废弃物的吸附特性,并针对油脂在静态和动态条件下,确定了废试剂的回收方式。作者利用油脂工业废料(肥皂原料、硅藻土、漂白粘土和从肥皂原料中分离的脂肪酸)获得了轮胎回收和改性轮胎回收。在这项工作中,作者研究了在轮胎回收和改性轮胎回收的配方中使用油脂工业废物的可能性。对实验用橡胶进行了大量的物理和机械测试,得出的结论是,使用脂肪和石油工业废料来配制用于生产铁路轨枕垫的橡胶化合物是最方便的,因为在使用轮胎回收和改性轮胎回收时,橡胶性能指标实际上没有改变,并且符合控制标准。
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引用次数: 0
Fused Deposition Modeling of Single-Use Plastic Alloy 一次性塑料合金的熔融沉积模型
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-02-14 DOI: 10.1155/2023/9313467
Wang Liao, Jie Wang, Manping Pan
Packaging plastics are called ‘single-use plastics’ because of short lifetime. Among which, the three plastics of polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET) take more than 70%. Due to incompatibility, few research has been done on the alloy of the three plastics. The aim of this study is to investigate the possibility of single-use plastic alloy (SUPA) of ternary PE, PP, and PET as the 3D printing material. Tensile and bending tests are carried out to investigate the mechanical properties, photographs of scanning electron microscope (SEM) are taken for morphology analysis, and differential scanning calorimetry (DSC) are used to study the crystallization behavior of the alloys. The results show that there is an optimal ratio for all the components to obtain the best mechanical performances, i.e., the ratio of PP / PE = 40 / 60 with 20 wt% PET, 2 wt% maleic anhydride grafted polypropylene (PP-g-MAH) and 2 wt% organic modified montmorillonite (OMMT). This SUPA has a tensile strength of 14.48 MPa, a tensile modulus of 586.42 MPa, a flexural strength of 15.85 MPa, and a flexural modulus of 544.67 MPa. Due to the function of compatibilizer and nanoclay (NC) will be affected by redundancy, the potential primary fibrosis while collecting the feeding filaments and the secondary fibrosis at the nozzle of 3D printing might be responsible for the variation of the mechanical performances.
包装塑料由于使用寿命短而被称为“一次性塑料”。其中,聚乙烯(PE)、聚丙烯(PP)和聚对苯二甲酸乙二醇酯(PET)三种塑料占70%以上。由于不相容性,对这三种塑料的合金研究很少。本研究的目的是研究一次性使用PE、PP和PET三元塑料合金(SUPA)作为3D打印材料的可能性。通过拉伸和弯曲试验研究了合金的力学性能,扫描电子显微镜(SEM)照片进行了形态分析,差示扫描量热法(DSC)研究了合金结晶行为。结果表明,为了获得最佳的力学性能,所有组分都存在一个最佳比例,即PP/PE=40/60,20 重量百分比PET,2 wt%马来酸酐接枝聚丙烯(PP-g-MAH)和2 wt%的有机改性蒙脱土(OMMT)。该SUPA的抗拉强度为14.48 MPa,拉伸模量为586.42 MPa,抗弯强度为15.85 MPa,弯曲模量为544.67 MPa。由于相容剂和纳米粘土(NC)的功能会受到冗余的影响,在收集进料丝时潜在的原发性纤维化和3D打印喷嘴处的继发性纤维化可能是机械性能变化的原因。
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引用次数: 0
Low Temperature, In Situ Polymerization of Vinyl Acetate in Silica Containing Emulsion Gels 醋酸乙烯酯在含硅乳液凝胶中的低温原位聚合
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-01-28 DOI: 10.1155/2023/7849372
Nazreen Zavahir, Tan Zhang, F. Blum, Madhubhashini Maddumaarachchi
<jats:p>Vinyl acetate (VAc) was polymerized to about 90% conversion in 9 h at 40°C from the colloidal microstructure of the VAc/fumed silica/cetyltrimethylammonium bromide (CTAB) system. The glass transition (<jats:inline-formula> <math xmlns="http://www.w3.org/1998/Math/MathML" id="M1"> <msub> <mrow> <mi>T</mi> </mrow> <mrow> <mi>g</mi> </mrow> </msub> </math> </jats:inline-formula>) of poly(vinyl acetate) (PVAc) polymerized in these emulsion gels with silica was higher (<jats:inline-formula> <math xmlns="http://www.w3.org/1998/Math/MathML" id="M2"> <msub> <mrow> <mi>T</mi> </mrow> <mrow> <mi>g</mi> </mrow> </msub> <mo>=</mo> <msup> <mrow> <mn>41</mn> </mrow> <mrow> <mo>°</mo> </mrow> </msup> <mtext>C</mtext> </math> </jats:inline-formula>) than those of PVAc made from bulk polymerization at 60°C (<jats:inline-formula> <math xmlns="http://www.w3.org/1998/Math/MathML" id="M3"> <msub> <mrow> <mi>T</mi> </mrow> <mrow> <mi>g</mi> </mrow> </msub> <mo>=</mo> <msup> <mrow> <mn>31</mn> </mrow> <mrow> <mo>°</mo> </mrow> </msup> <mtext>C</mtext> </math> </jats:inline-formula>) and the weight average molar mass (<jats:inline-formula> <math xmlns="http://www.w3.org/1998/Math/MathML" id="M4"> <msub> <mrow> <mi>M</mi> </mrow> <mrow> <mi>w</mi> </mrow> </msub> </math> </jats:inline-formula>) was also larger (<jats:inline-formula> <math xml
乙酸乙烯酯(VAc)在9分钟内聚合至约90%的转化率 在40°C下从VAc/气相二氧化硅/十六烷基三甲基溴化铵(CTAB)体系的胶体微观结构中分离h。在这些含有二氧化硅的乳液凝胶中聚合的聚乙酸乙烯酯(PVAc)的玻璃化转变(Tg)更高(T g=41°C)比在60°C下由本体聚合制成的PVAc(T g=31°C)和重均摩尔质量(Mw)也较大(M w约300 kg/mol)比来自本体聚合的那些(Mw=125  kg/mol)。增加Mw,Tg和降低这些复合材料的加工温度可以促进PVAc的新应用。
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引用次数: 0
Removal of Dye from Wastewater Using a Novel Composite Film Incorporating Nanocellulose 新型纳米纤维素复合膜去除废水中的染料
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2023-01-20 DOI: 10.1155/2023/4431941
I. Eti, M. Khatun, Most Afroza Khatun, Md. Owaleur Rahman, K. M. Anis-Ul-Haque, Md. Jahangir Alam
Research shows that the composite material is used as an adsorbent to remove pollutants from wastewater. This work is aimed at producing a novel composite film comprising chitosan, polyvinyl alcohol, and cornstarch incorporating nanocellulose (CPCN). The composite film was prepared by a blending method wherein nanocellulose was extracted using a chemical method from banana bract. The prepared CPCN was characterized using Fourier-transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) with EDX to understand their molecular interaction and surface morphology, respectively. The effect of parameters including pH, adsorbent dosage, initial dye concentration, and contact time on the adsorption of methylene blue (MB) dye was studied. The maximum adsorption was found to be up to 63.13 mg/g MB with a pH of 10, adsorbent dosage of 2 g, an initial concentration of 150 ppm, and contact time of 120 min at room temperature (25°C) indicating a moderate adsorption capacity of the CPCN. Comparing the Langmuir and Freundlich adsorption isotherm models, the former fitted well with MB dye adsorption data, implying that the models can be applied to uptake MB dye by CPCN. In the kinetic adsorption experiment, the adsorbed dye almost reached equilibrium at about 120 min for the CPCN and followed the pseudo-second-order kinetic model. Therefore, the CPCN can be used as a potential adsorbent in wastewater treatment.
研究表明,该复合材料可作为吸附剂去除废水中的污染物。本工作旨在制备一种新型的复合膜,该膜由壳聚糖、聚乙烯醇和玉米淀粉结合纳米纤维素(CPCN)组成。通过共混法制备复合膜,其中使用化学方法从香蕉苞片中提取纳米纤维素。利用傅立叶变换红外光谱(FTIR)和EDX扫描电子显微镜(SEM)分别对制备的CPCN进行了表征,以了解它们的分子相互作用和表面形态。研究了pH、吸附剂用量、染料初始浓度和接触时间等参数对亚甲基蓝(MB)染料吸附性能的影响。发现最大吸附量高达63.13 毫克/克 MB,pH为10,吸附剂用量为2 g、 初始浓度为150 ppm,接触时间为120 min,表明CPCN具有中等的吸附能力。比较Langmuir和Freundlich吸附等温线模型,前者与MB染料的吸附数据拟合良好,表明该模型可用于CPCN对MB染料的吸收。在动力学吸附实验中,吸附的染料几乎在120左右达到平衡 min,并遵循伪二阶动力学模型。因此,CPCN可以作为一种潜在的废水处理吸附剂。
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引用次数: 0
Production and Application of Polymer Foams Employing Supercritical Carbon Dioxide 超临界二氧化碳在聚合物泡沫生产中的应用
IF 3.1 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2022-12-28 DOI: 10.1155/2022/8905115
G. Lima, R. Bose
Polymeric foams have characteristics that make them attractive for different applications. However, some foaming methods rely on chemicals that are not environmentally friendly. One of the possibilities to tackle the environmental issue is to utilize supercritical carbon dioxide ScCO2 since it is a “green” solvent, thus facilitating a sustainable method of producing foams. ScCO2 is nontoxic, chemically inert, and soluble in molten plastic. It can act as a plasticizer, decreasing the viscosity of polymers according to temperature and pressure. Most foam processes can benefit from ScCO2 since the methods rely on nucleation, growth, and expansion mechanisms. Process considerations such as pretreatment, temperature, pressure, pressure drop, and diffusion time are relevant parameters for foaming. Other variables such as additives, fillers, and chain extenders also play a role in the foaming process. This review highlights the morphology, performance, and features of the foam produced with ScCO2, considering relevant aspects of replacing or introducing a novel foam. Recent findings related to foaming assisted by ScCO2 and how processing parameters influence the foam product are addressed. In addition, we discuss possible applications where foams have significant benefits. This review shows the recent progress and possibilities of ScCO2 in processing polymer foams.
聚合物泡沫的特性使其对不同的应用具有吸引力。然而,一些发泡方法依赖于不环保的化学品。解决环境问题的可能性之一是利用超临界二氧化碳ScCO2,因为它是一种“绿色”溶剂,从而促进了生产泡沫的可持续方法。ScCO2无毒,化学惰性,可溶于熔融塑料中。它可以作为增塑剂,根据温度和压力降低聚合物的粘度。大多数泡沫工艺都可以受益于ScCO2,因为这些方法依赖于成核、生长和膨胀机制。预处理、温度、压力、压降和扩散时间等工艺因素是发泡的相关参数。添加剂、填料和扩链剂等其他变量也在发泡过程中发挥作用。这篇综述重点介绍了用ScCO2生产的泡沫的形态、性能和特征,并考虑了取代或引入新型泡沫的相关方面。最近的研究结果涉及ScCO2辅助发泡以及工艺参数如何影响泡沫产品。此外,我们还讨论了泡沫具有显著优势的可能应用。本文综述了ScCO2在聚合物泡沫加工中的最新进展和可能性。
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Advances in Polymer Technology
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