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Solid-state reactions at niobium–germanium interfaces in hybrid quantum electronics 混合量子电子学中铌锗界面的固态反应
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1063/5.0221366
B. Langa, D. Sapkota, I. Lainez, R. Haight, B. Srijanto, L. Feldman, H. Hijazi, X. Zhu, L. Hu, M. Kim, K. Sardashti
Hybrid superconductor–semiconductor materials systems are promising candidates for quantum computing applications. Their integration into superconducting electronics has enabled on-demand voltage tunability at millikelvin temperatures. Ge quantum wells have been among the semiconducting platforms interfaced with superconducting Al to realize voltage tunable Josephson junctions. Here, we explore Nb as a superconducting material in direct contact with Ge channels by focusing on the solid-state reactions at the Nb/Ge interfaces. We employ Nb evaporation at cryogenic temperatures (∼100 K) to establish a baseline structure with atomically and chemically abrupt Nb/Ge interfaces. By conducting systematic photoelectron spectroscopy and transport measurements on Nb/Ge samples across varying annealing temperatures, we elucidated the influence of Ge out-diffusion on the ultimate performance of superconducting electronics. This study underlines the need for low-temperature growth to minimize chemical intermixing and band bending at the Nb/Ge interfaces.
混合超导体-半导体材料系统是量子计算应用的理想候选材料。将它们集成到超导电子器件中,可以在毫开尔文温度下实现按需电压可调。Ge 量子阱是与超导 Al 相连接的半导体平台之一,可实现电压可调的约瑟夫森结。在这里,我们通过重点研究铌/锗界面的固态反应,探索铌作为超导材料与 Ge 沟道的直接接触。我们采用在低温(∼100 K)下蒸发铌的方法,建立了具有原子和化学突变铌/锗界面的基线结构。通过对不同退火温度下的 Nb/Ge 样品进行系统的光电子能谱和传输测量,我们阐明了 Ge 外扩散对超导电子器件最终性能的影响。这项研究强调了低温生长的必要性,以尽量减少铌/锗界面上的化学混杂和带弯曲。
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引用次数: 0
Semantic segmentation algorithm for pantograph based on multi-scale strip pooling attention mechanism and application research 基于多尺度条带汇集关注机制的受电弓语义分割算法及应用研究
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1063/5.0230117
Renjie Shi, Liming Li, Shubin Zheng, Yizhou Mao, Xiaoxue An
Detecting pantographs remains a challenging task due to complex scenes, variable weather conditions, and noise interference. Existing pantograph detection methods struggle to effectively segment the complete shape of the pantograph from intricate backgrounds and adverse weather, and they often exhibit inadequate real-time performance. To address these challenges, we propose a novel pantograph segmentation method that leverages a deep learning multi-scale strip pooling attention mechanism. Our approach utilizes the PidNet semantic segmentation network as the baseline architecture, while we introduce a newly designed multi-scale strip pooling attention mechanism specifically for the detail extraction branch. The multi-scale strip convolution branch effectively extracts the pantograph pixel-level detail features, while the pooling branch effectively extracts the macroscopic features of the pantograph. The unique linear interpolation method effectively mitigates the influence of weather, enhancing segmentation accuracy while maintaining a lightweight structure. In the context aggregation branch, a multi-scale context aggregation module utilizing gated convolution has been developed to replace the original network’s module, which possesses strong pantograph positioning capabilities. In comparison to existing pantograph detection methods, our model demonstrates the ability to accurately segment the pantograph with a clearly defined shape, effectively filter out extraneous background noise, and exhibit high robustness to variations in illumination and weather conditions. In addition, a rich pantograph dataset was created, including various scenarios and weather conditions, which also enhanced the robustness of the model. When the IOU and accuracy are 92.91% and 96.04%, respectively, the inference speed can still exceed 30 FPS on a single 2080Ti GPU.
由于场景复杂、天气条件多变和噪声干扰,受电弓的检测仍然是一项具有挑战性的任务。现有的受电弓检测方法难以从错综复杂的背景和恶劣的天气中有效地分割出受电弓的完整形状,而且它们往往表现出不足的实时性。为了应对这些挑战,我们提出了一种利用深度学习多尺度条带汇集注意力机制的新型受电弓分割方法。我们的方法利用 PidNet 语义分割网络作为基线架构,同时专门为细节提取分支引入了新设计的多尺度条带汇集关注机制。多尺度条带卷积分支能有效提取受电弓像素级的细节特征,而池化分支则能有效提取受电弓的宏观特征。独特的线性插值方法有效减轻了天气的影响,在保持轻量级结构的同时提高了分割精度。在上下文聚合分支中,开发了一个利用门控卷积的多尺度上下文聚合模块,以取代原有网络的模块,该模块具有很强的受电弓定位能力。与现有的受电弓检测方法相比,我们的模型能够准确分割形状清晰的受电弓,有效过滤无关的背景噪声,并对光照和天气条件的变化表现出较高的鲁棒性。此外,我们还创建了一个丰富的受电弓数据集,其中包括各种场景和天气条件,这也增强了模型的鲁棒性。当 IOU 和准确率分别为 92.91% 和 96.04% 时,在单个 2080Ti GPU 上的推理速度仍可超过 30 FPS。
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引用次数: 0
Does the full configuration interaction method based on quantum phase estimation with Trotter decomposition satisfy the size consistency condition? 基于量子相位估计和特罗特分解的全构型相互作用方法是否满足尺寸一致性条件?
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1063/5.0223661
Kenji Sugisaki
Electronic structure calculations of atoms and molecules are considered to be a promising application for quantum computers. Two key algorithms, the quantum phase estimation (QPE) and the variational quantum eigensolver (VQE), have been extensively studied. The condition that the energy of a dimer consisting of two monomers separated by a large distance should be equal to twice the energy of a monomer, known as size consistency, is essential in quantum chemical calculations. Recently, we reported that the size consistency condition can be violated by Trotterization in the unitary coupled cluster singles and doubles ansatz in the VQE when employing molecular orbitals delocalized to the dimer [Sugisaki et al., J. Comput. Chem. 45, 2204 (2024)]. It is well known that the full configuration interaction (full-CI) energy is invariant to arbitrary rotations of molecular orbitals, and therefore, the QPE-based full-CI should theoretically satisfy the size consistency. However, Trotterization of the time evolution operator can break the size consistency conditions. In this work, we investigated whether size consistency can be maintained with Trotterization of the time evolution operator in QPE-based full-CI calculations. Our numerical simulations revealed that size consistency in the QPE-based full-CI is not automatically violated by using molecular orbitals delocalized to the dimer, but employing an appropriate Trotter decomposition condition is crucial to maintain size consistency. We also report on the acceleration of QPE simulations through the sequential addition of ancillary qubits.
原子和分子的电子结构计算被认为是量子计算机的一项前景广阔的应用。量子相位估算(QPE)和可变量子求解器(VQE)这两种关键算法已得到广泛研究。在量子化学计算中,由两个相距甚远的单体组成的二聚体的能量应等于一个单体能量的两倍,这一条件被称为尺寸一致性。最近,我们报告了在 VQE 中的单元耦合簇单倍和双倍解析中,当采用二聚体中的分子轨道时,尺寸一致性条件可能会被 Trotterization 违反[Sugisaki 等人,J. Comput. Chem. 45, 2204 (2024)]。众所周知,全构型相互作用(full-CI)能量对分子轨道的任意旋转是不变的,因此,基于 QPE 的全构型相互作用理论上应该满足尺寸一致性。然而,时间演化算子的 Trotterization 会破坏尺寸一致性条件。在这项工作中,我们研究了在基于 QPE 的全 CI 计算中,时间演化算子的 Trotterization 是否能保持尺寸一致性。我们的数值模拟结果表明,在基于 QPE 的全 CI 计算中,使用分散到二聚体的分子轨道并不会自动破坏尺寸一致性,但采用适当的 Trotter 分解条件对保持尺寸一致性至关重要。我们还报告了通过依次添加辅助量子比特来加速 QPE 模拟的情况。
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引用次数: 0
Numerical investigation and sensitivity analysis of MHD ternary nanofluid flow between perforated squeezed Riga plates under the surveillance of microcantilever sensor 微悬臂传感器监控下穿孔挤压里加板之间的 MHD 三元纳米流体流动的数值研究与敏感性分析
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1063/5.0218608
Rajakumari Rammoorthi, Dhivya Mohanavel
This study addresses the magnetohydrodynamic flow of a squeezed ternary nanofluid between two horizontal parallel Riga plates. The importance of this problem lies in understanding the complex interactions between magnetic fields, nanofluid dynamics, and heat transfer, which are crucial for optimizing thermal management systems. This study utilizes a numerical approach, specifically a collocation method implemented in MATLAB, to solve the governing equations with high precision. Key results acquired indicate that the magnetic field and Riga plate actuator significantly enhance fluid velocity, whereas the variation in thermal conductivity, radiation, and viscous dissipation increases the temperature distribution. Quantitative analysis illustrates the impact of all these factors on skin friction and Nusselt number. Sensitivity analysis using the response surface methodology exhibits the conditions for optimized heat transfer. The novelty of this work lies in its comprehensive analysis of the magnetohydrodynamic flow in the presence of a microcantilever sensor, which provides deep understanding of optimization of heat transfer rates. This research offers a detailed examination of the combined effects of various physical phenomena and also validates them through graphical comparisons with existing studies.
本研究探讨了挤压三元纳米流体在两块水平平行的里加板之间的磁流体流动。该问题的重要性在于理解磁场、纳米流体动力学和热传递之间复杂的相互作用,这对于优化热管理系统至关重要。本研究采用数值方法,特别是在 MATLAB 中实施的配位法,来高精度地求解支配方程。获得的主要结果表明,磁场和里加板致动器显著提高了流体速度,而热导率、辐射和粘性耗散的变化则增加了温度分布。定量分析说明了所有这些因素对表皮摩擦和努塞尔特数的影响。利用响应面方法进行的敏感性分析表明了优化传热的条件。这项工作的新颖之处在于它对存在微悬臂传感器的磁流体流动进行了全面分析,为优化传热率提供了深刻的理解。这项研究详细考察了各种物理现象的综合影响,并通过与现有研究的图形比较进行了验证。
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引用次数: 0
Numerical optimization of lead-based and lead-free absorber materials for perovskite solar cell (PSC) architectures: A SCAPS-1D simulation 针对过氧化物太阳能电池(PSC)结构的铅基和无铅吸收剂材料的数值优化:SCAPS-1D 模拟
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1063/5.0217486
Mostafizur Rahaman, Mahmudul Hasan, Rayan Md. Moinuddin, Md. Nasirul Islam
Due to the negative environmental impact, the usage of lead in perovskite solar cells has been a matter of concern. Moreover, a suitable replacement of Pb with similar optoelectrical properties is hard to find. MAPbI3 is the most common material that has been studied for solar PV applications. Compared to MAPbI3, Cs2TiBr6 and MASnI3 have been less studied. In this study, their potential in solar cell applications has been investigated. Titanium and tin are two materials that have been used in numerous studies as an alternative to Pb-based perovskite. However, the lack of optimization and combinations of electron transport layer (ETL) and hole transport layer (HTL) material choices leave a lot to be desired. In this study, two different perovskite absorber layers, Cs2TiBr6 and MASnI3, have been simulated, optimized, and compared with Pb-based MAPbI3, where La-doped BaSnO3 is used as ETL and CuSbS2 as HTL in identical cell architectures. La-doped BaSnO3 is well known for its high electron mobility and excellent optical properties, which makes it an ideal candidate for ETL. On the other hand, CuSbS2 has appropriate band alignment with perovskite materials and has a high absorption profile to be used as HTL. The simulations were analyzed by optimizing key parameters like absorber layer thickness, defect density, and temperature. The optimized device architecture reached the power conversion efficiencies (PCE) of 29.45% for MASnI3, followed by MAPbI3 (22.47%) and Cs2TiBr6 (21.96%). The result indicates that high performance lead-free perovskite cells are very much possible through proper material selection and optimization.
由于铅对环境的负面影响,在过氧化物太阳能电池中使用铅一直是个令人担忧的问题。此外,很难找到具有类似光电特性的合适的铅替代品。MAPbI3 是太阳能光伏应用研究中最常见的材料。与 MAPbI3 相比,Cs2TiBr6 和 MASnI3 的研究较少。本研究调查了它们在太阳能电池应用中的潜力。钛和锡这两种材料在大量研究中被用作铅基过氧化物的替代品。然而,电子传输层(ETL)和空穴传输层(HTL)材料的选择缺乏优化和组合,还有很多需要改进的地方。本研究模拟、优化了两种不同的包晶吸收层 Cs2TiBr6 和 MASnI3,并将其与铅基 MAPbI3 进行了比较,在相同的电池结构中,掺 La 的 BaSnO3 用作 ETL,CuSbS2 用作 HTL。众所周知,掺 La 的 BaSnO3 具有高电子迁移率和优异的光学特性,因此是 ETL 的理想候选材料。另一方面,CuSbS2 与过氧化物材料具有适当的能带排列,并且具有高吸收曲线,可用作 HTL。通过优化吸收层厚度、缺陷密度和温度等关键参数,对模拟结果进行了分析。优化器件结构后,MASnI3 的功率转换效率 (PCE) 达到 29.45%,其次是 MAPbI3(22.47%)和 Cs2TiBr6(21.96%)。结果表明,通过适当的材料选择和优化,高性能无铅包晶电池是完全可能实现的。
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引用次数: 0
Low-energy N+ ion beam induced chemical vapor deposition using tetraethyl orthosilicate, hexamethyldisiloxane, or hexamethyldigermane 使用正硅酸四乙酯、六甲基二硅氧烷或六甲基二锗烷的低能 N+ 离子束诱导化学气相沉积技术
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1063/5.0214908
Satoru Yoshimura, Takae Takeuchi, Masato Kiuchi
In this study, we conducted an experiment in which a source material was sprayed onto a substrate with simultaneous N+ ion beam injections. Hexamethyldisiloxane (HMDSO) or tetraethyl orthosilicate (TEOS) was used as a source material. The energy of N+ ions was set at 100 eV. The substrate temperature was set at room temperature. As a result of each trial, a film was deposited on the substrate in both HMDSO and TEOS cases. The film was analyzed by x-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. We found that the film was silicon dioxide and nitrogen atoms (2–4 at. %) were included in the film. For comparison, a trial was also conducted in which hexamethyldigermane (HMDG) was sprayed onto a substrate with simultaneous 30 eV N+ ion beam injections. Although HMDG had no oxygen atoms in its molecule, XPS and FTIR results showed that the film was germanium oxide containing nitrogen (2 at. %).
在这项研究中,我们进行了一项实验,将源材料喷射到基底上,同时注入 N+ 离子束。我们使用六甲基二硅氧烷(HMDSO)或正硅酸四乙酯(TEOS)作为源材料。N+ 离子的能量设定为 100 eV。基底温度设定为室温。每次试验的结果都是在 HMDSO 和 TEOS 的基底上沉积出一层薄膜。通过 X 射线光电子能谱 (XPS) 和傅立叶变换红外光谱 (FTIR) 对薄膜进行了分析。我们发现薄膜是二氧化硅,其中含有氮原子(2-4%)。为了进行比较,我们还进行了一项试验,将六甲基二锗 (HMDG) 喷射到基底上,同时注入 30 eV N+ 离子束。虽然 HMDG 分子中没有氧原子,但 XPS 和傅立叶变换红外光谱结果表明,薄膜是含氮(2%)的氧化锗。
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引用次数: 0
Atomistic simulation study of Li5GaO4 for lithium-ion batteries 用于锂离子电池的 Li5GaO4 原子模拟研究
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1063/5.0213136
Sathiyamoorthy Mathushan, Poobalasingam Abiman, Poobalasuntharam Iyngaran, Navaratnarajah Kuganathan
The advancement of rechargeable batteries for electronic devices requires continuous development of innovative materials for anodes, cathodes, and electrolytes. Li5GaO4 stands out as a promising electrode material for lithium-ion batteries, demonstrating swift Li-ion conductivity. Employing sophisticated computational simulation techniques based on classical potentials, we investigate the defect, diffusion, and dopant characteristics of Li5GaO4. Our simulations reveal that the Li Frenkel defect process possesses a minimum energy of 1.00 eV, while the Li–Ga anti-site isolated defect exhibits a higher energy. The Li–Ga anti-site cluster defect is favored over the Li–Ga anti-site isolated defect due to an exothermic binding of isolated defects forming a cluster (−2.28 eV). The projected long-range Li diffusion pathway aligns along the c-axis, featuring an activation energy of 0.42 eV. Notably, Na and Al emerge as the most promising isovalent dopants for the Li and Ge sites, respectively, with solution energies of −0.92 and 3.62 eV. Furthermore, the introduction of Si doping at the Ga site facilitates the formation of Li vacancies. This study offers crucial insights into the design of advanced materials, improving the capacity and performance of lithium-ion batteries, particularly addressing challenges associated with liquid electrolytes by utilizing solid electrolytes.
电子设备充电电池的发展需要不断开发创新的阳极、阴极和电解质材料。Li5GaO4 是一种很有前途的锂离子电池电极材料,具有快速的锂离子传导性。我们采用基于经典电位的复杂计算模拟技术,研究了 Li5GaO4 的缺陷、扩散和掺杂特性。模拟结果表明,锂 Frenkel 缺陷过程的最小能量为 1.00 eV,而锂镓反位孤立缺陷的能量更高。与镓锂反位孤立缺陷相比,镓锂反位簇缺陷更受青睐,这是因为孤立缺陷形成簇的放热结合(-2.28 eV)。预测的锂长程扩散路径沿 c 轴排列,活化能为 0.42 eV。值得注意的是,Na 和 Al 分别以-0.92 和 3.62 eV 的溶解能成为锂和 Ge 基底最有希望的异价掺杂剂。此外,在 Ga 位点引入硅掺杂剂有利于锂空位的形成。这项研究为设计先进材料、提高锂离子电池的容量和性能,特别是通过利用固体电解质解决与液态电解质相关的挑战提供了重要见解。
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引用次数: 0
Simulation of auto-expansion high voltage SF6 circuit breaker breaking process considering valve motion 考虑阀门运动的自动膨胀高压 SF6 断路器分断过程仿真
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1063/5.0222063
Ze Guo, Weimeng Han, Zixu Guo, Hang Liu, Chuanjun Ma
High voltage circuit breakers are important equipment in power systems, and the valve motion of the chambers plays a role in the arc extinguishing performance of high-voltage circuit breakers. Therefore, in this paper, a 145 kV auto-expansion SF6 circuit breaker is taken as the research object, and a two-dimensional axisymmetric magnetohydrodynamic arc model considering valve motion process is established. The influence of different short circuit breaking conditions on the valve motion was studied. The results show that the backflow phenomenon of ablated steam is the main reason for the closure of the non-return valve, which plays an important role in opening the pressure relief valve. The closing time of the non-return valve is about 0.4 ms faster at a short circuit current of 40 kA than at a short circuit current of 36 kA.
高压断路器是电力系统中的重要设备,断路器室的阀门运动对高压断路器的灭弧性能有一定影响。因此,本文以 145 kV 自动膨胀 SF6 断路器为研究对象,建立了考虑阀运动过程的二维轴对称磁流体动力学电弧模型。研究了不同短路分断条件对阀运动的影响。结果表明,烧蚀蒸汽的倒流现象是止回阀关闭的主要原因,对开启泄压阀起着重要作用。短路电流为 40 kA 时,止回阀的关闭时间比短路电流为 36 kA 时快约 0.4 ms。
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引用次数: 0
Providing charge emission for cloud seeding aircraft 为云层播种飞机提供电荷发射
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1063/5.0227533
R. Giles Harrison, Ahmad A. Alkamali, Veronica Escobar-Ruiz, Keri A. Nicoll, Maarten H. P. Ambaum
Releasing charge into natural droplet systems such as fog and clouds offers a route to influence their properties. To facilitate charge release across a wide range of altitudes and meteorological circumstances—such as developing clouds—a charge emitter has been developed for integration with the conventional cloud-seeding flares carried by crewed cloud-seeding aircraft. This allows charge emitters to be used alongside, or instead of, conventional particle releasing flares. The charge emitter flare system is self-contained and self-powered, and includes internal monitoring and recording of its operating parameters. Using this “flare emitter” approach, successful charge emission has been demonstrated in level flight, at 3 km altitude, likely to have exceeded natural ion concentrations by several orders of magnitude. This quantitative verification of successful charge emission can underpin further physically based experiments on the effectiveness of charge release in cloud seeding.
向雾和云等自然液滴系统释放电荷为影响其特性提供了一条途径。为了便于在各种高度和气象条件下释放电荷(例如正在形成的云层),我们开发了一种电荷发射器,可与乘员云层播撒飞机携带的传统云层播撒照明弹结合使用。这样,电荷发射器就可以与传统的粒子释放照明弹一起使用,或取代传统的粒子释放照明弹。电荷发射器照明弹系统是独立的、自供电的,包括内部监控和运行参数记录。使用这种 "照明弹发射器 "方法,在 3 千米高空的平飞中成功发射了电荷,其浓度可能超过自然离子浓度几个数量级。对成功发射电荷的这一定量验证,可以为进一步进行电荷释放在云层播种中的有效性的物理实验提供依据。
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引用次数: 0
Enhanced inertia friction welding of aluminum alloy and high-strength steel using CrCoNi interlayer: Microstructural and mechanical characterization 使用铬钴镍中间膜增强铝合金和高强度钢的惯性摩擦焊接:微观结构和机械特性分析
IF 1.6 4区 物理与天体物理 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1063/5.0221957
Qiming Jiang, Wei Wu, Hongrui Yang, Kunhang Li, Guangchuan Zhang, Hong Huang
The significant disparities in physical and chemical properties between aluminum alloy and high-strength steel pose substantial challenges for conventional friction joining techniques. To address this issue, this study proposes a novel approach utilizing inertial friction welding with an interlayer to join these dissimilar materials. A CrCoNi medium entropy alloy sheet was selected as the interlayer due to its intermediate melting point, thermal conductivity, strength, and surface hardness between 6061-T6 aluminum alloy and 42CrMo steel, as well as its high element mixing entropy. These properties were deemed crucial for balancing interface heat generation and regulation the formation of intermetallic compounds. The experimental procedure involved embedding the CrCoNi sheet into the end face of the 6061-T6 aluminum alloy, followed by the application of IFW to join the aluminum alloy with 42CrMo high-strength steel. This investigation focuses on examining the effects of three distinct friction speeds (3800, 4000, and 4200 rpm) on the microstructural characteristics and mechanical properties of the regulating joints with the CrCoNi interlayer. Results demonstrate that the CrCoNi enhances the temperature at the steel-side interface through friction with 42CrMo steel and 6061-T6 aluminum, combined with adjustments in the friction sequence and duration, promoting plastic deformation. The axial transfer of heat creates a temperature gradient at the joint, enabling low-temperature welding on the aluminum side and forming a mechanical interlocking structure at the interface. The diffusion of Cr, Co, and Ni elements regulates the type and thickness of interfacial intermetallic compounds, ultimately enhancing the joint's strength. The thickness of the intermetallic compounds AlNi3, FeAl3, AlCo, and Fe2Al5 formed at the interface is less than 2 µm. A phase transformation occurred at the 42CrMo high-strength steel interface, leading to the formation of numerous needle-like martensites, which increased the Vickers hardness in the welding seam to 763.9 HV. The joint's tensile strength initially increased and then decreased with increasing friction speed, reaching a maximum of 168.7 MPa at 4000 rpm, which is more than 60% of the aluminum alloy base material's tensile strength.
铝合金和高强度钢在物理和化学性质上的巨大差异给传统的摩擦连接技术带来了巨大挑战。为解决这一问题,本研究提出了一种利用带中间膜的惯性摩擦焊来连接这些异种材料的新方法。由于铬钴镍中熵合金板的熔点、导热性、强度和表面硬度介于 6061-T6 铝合金和 42CrMo 钢之间,而且元素混合熵较高,因此被选为中间膜。这些特性对于平衡界面发热和调节金属间化合物的形成至关重要。实验过程包括将铬钴镍板嵌入 6061-T6 铝合金的端面,然后应用工频焊将铝合金与 42CrMo 高强度钢连接起来。本研究重点考察了三种不同摩擦速度(3800、4000 和 4200 rpm)对带有铬钴镍中间膜的调节接头的微观结构特征和机械性能的影响。结果表明,铬钴镍通过与 42CrMo 钢和 6061-T6 铝的摩擦,结合摩擦顺序和持续时间的调整,提高了钢侧界面的温度,促进了塑性变形。热量的轴向传递在接头处形成了温度梯度,从而实现了铝侧的低温焊接,并在接口处形成了机械互锁结构。铬、钴和镍元素的扩散调节了界面金属间化合物的类型和厚度,最终增强了接头的强度。在界面上形成的金属间化合物 AlNi3、FeAl3、AlCo 和 Fe2Al5 的厚度小于 2 微米。42CrMo 高强度钢界面发生相变,形成大量针状马氏体,使焊缝的维氏硬度提高到 763.9 HV。接头的抗拉强度最初随摩擦速度的增加而增加,然后随摩擦速度的增加而降低,在 4000 rpm 时达到最大值 168.7 MPa,超过铝合金母材抗拉强度的 60%。
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