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Evaluation of Bond Strength and Flash Mass on Friction Surfaced Deposition of Aluminium 6063 over IS 2062 Low Carbon Steel Using Different Mechtrode Face 不同电极表面下6063铝与is2062低碳钢摩擦表面沉积的结合强度和闪蒸质量评价
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440206
D. Sahoo, B. Mohanty, Amal Maalika Veetil
Received: 16 December 2019 Accepted: 23 February 2020 The present experimental work focused for evaluating the bond strength and flash mass on deposition of Aluminum 6063 over IS 2062 low carbon steel by friction surfacing using different design of mechtrode face. Five design of mechtrode were chosen, named as MF1, MF2, MF3, MF4 and MF5 for carrying out the friction surfacing with different parametric combinations. Study had shown that the amount of flash mass produced by mechtrode was increased by increasing the mechtrode face contact area. Low flash mass (about 28% of the deposited mass) and high push off strength (79.4 MPa) were noticed in MF5 mechtrode samples. The micro hardness profile at the coating interface highlighted a highest increase of 18.6% hardness at specimen obtained from MF5 mechtrode in comparison with received mechtrode material. The bending test revealed that at high rotational speed (3000 rpm) and high axial force (6 kN) could increase the adhesive bonding at the interface zone. Cross section of coatings obtained from various mechtrode face had shown good bonding adherence quality and high mechanical interlocking which were confirmed by using high amplification FESEM images and the absence of aluminium ferrite (AlFe2O4) at deposition interface were authenticated by XRD analysis.
本实验主要研究了采用不同设计的电极表面摩擦堆焊铝6063在is2062低碳钢表面沉积的结合强度和闪散质量。选择了MF1、MF2、MF3、MF4、MF5 5种电极设计进行不同参数组合的摩擦堆焊。研究表明,增加电极表面接触面积可以增加电极产生的闪蒸量。MF5样品的闪蒸质量较低(约占沉积质量的28%),推脱强度较高(79.4 MPa)。涂层界面处的显微硬度分布显示,与接收的电极材料相比,MF5电极获得的样品硬度最高提高了18.6%。弯曲试验表明,在高转速(3000 rpm)和高轴向力(6 kN)的作用下,可以增强界面区的粘结性。高放大FESEM图像证实了不同电极表面的涂层具有良好的粘接质量和较高的机械联锁性,XRD分析证实了沉积界面处不存在铁素体铝(AlFe2O4)。
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引用次数: 9
Comparative Micro Structural Investigation of Al-SiC-Mg and Al-B4C-Mg Particulate Metal Matrix Composite Al-SiC-Mg和Al-B4C-Mg颗粒金属基复合材料微观组织的比较研究
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440205
P. Malhotra, N. Singh, R. Tyagi, B. Sikarwar
Received: 20 December 2019 Accepted: 16 February 2020 For the first time, the comparative assessment of Al-SiC-Mg and Al-B4C-Mg hybrid metal matrix composite is being explored. The primary objective of the present work is to compare different properties of reinforced Al7075. Boron carbide and silicon carbide (available in powdered form) were mixed with the alloy in different percentages to check their effect along with magnesium present in powdered form. Boron carbide (also known as black diamond) was selected as it is highly robust and has good shielding properties against neutrons i.e. it absorbs them well. It can stabilize the ionizing radiations and is the third hardest known substance after diamond and cubic boron nitride. Silicon carbide was selected as it has high strength and hardness with good wear resistance properties. Magnesium is selected because it is the lightest of all the metals and has good heat dissipation and good damping capacity. Fabricated composite is lightweight and could find applications in the aircraft industry, automotive parts, and defense applications. Samples were prepared using the modified stir casting method. Samples were then collected from the die and after those mechanical properties were tested (tensile test and hardness test). SEM/EDS and XRD analyses were conducted to briefly study the microstructure and phase of the samples prepared. The recent research involves the novel objective of manufacturing hybrid composite of Al7075 and evaluation of its mechanical properties and surface morphography. The use of hybrid metal matrix composite enables fine-dimensional precision machining of micro-parts, opening up fresh possibilities for micro-components based on Al-SiC-Mg and Al-B4C-Mg.
本文首次对Al-SiC-Mg和Al-B4C-Mg杂化金属基复合材料进行了比较评价。本工作的主要目的是比较增强Al7075的不同性能。碳化硼和碳化硅(粉末形式)以不同的百分比与合金混合,以检查它们与粉末形式存在的镁的效果。选择碳化硼(也称为黑金刚石)是因为它非常坚固,并且对中子具有良好的屏蔽性能,即它能很好地吸收它们。它可以稳定电离辐射,是继金刚石和立方氮化硼之后第三硬的已知物质。选用碳化硅,因为碳化硅的强度和硬度高,耐磨性能好。选择镁是因为它是所有金属中最轻的,并且具有良好的散热和良好的阻尼能力。预制复合材料重量轻,可以在飞机工业、汽车零部件和国防应用中找到应用。采用改进的搅拌铸造法制备了样品。然后从模具中收集样品,并对这些机械性能进行测试(拉伸测试和硬度测试)。采用SEM/EDS和XRD对制备的样品进行了微观结构和物相分析。最近的研究涉及到制造Al7075杂化复合材料的新目标以及对其力学性能和表面形貌的评价。混合金属基复合材料的使用可以实现微型零件的精细尺寸精密加工,为基于Al-SiC-Mg和Al-B4C-Mg的微型部件开辟了新的可能性。
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引用次数: 1
Fatigue Performance Test and Life Calculation of Fiber-Reinforced Asphalt Concrete 纤维增强沥青混凝土疲劳性能试验及寿命计算
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440209
Meng Fenglin, Danying Gao, Faqi Chen, Chunshui Huang
Received: 17 December 2019 Accepted: 25 February 2020 This paper aims to accurately measure the fatigue performance and calculate the fatigue life of fiber-reinforced asphalt concrete (FRAC). Firstly, splitting fatigue tests were conducted under the stress control mode. Through the tests, the attenuation features of the FRAC stiffness modulus were analyzed with different fiber contents and length-todiameter ratios. Drawing on damage mechanics theory, a fatigue failure criterion was put forward for the FRAC. Based on stress ratiofatigue life (S-N) equation, the authors established a calculation model for fatigue life of the FRAC, in the light of the characteristic parameter of fiber content (FCCP). The results show that, the FCCP can reflect the combined effect of fiber content and length-to-diameter ratio on the fatigue performance of the FRAC; With the growth of the FCCP, the FRAC fatigue life always increased first and then decreased; The FRAC realized the longest fatigue life, and achieved the best fatigue performance at the FCCP of 1.13; For AC-13 polyester FRAC (PFAC), the fiber content, length-to-diameter ratio, and the FCCP were optimized as 0.35%, 324, and 1.13, respectively. The research results provide new insights to the fatigue performance of the FRAC.
本文旨在精确测量纤维增强沥青混凝土(FRAC)的疲劳性能并计算其疲劳寿命。首先,在应力控制模式下进行劈裂疲劳试验。通过试验,分析了不同纤维含量和不同长径比下FRAC刚度模量的衰减特征。利用损伤力学理论,提出了FRAC的疲劳破坏准则。基于应力比疲劳寿命(S-N)方程,基于纤维含量特征参数(FCCP),建立了FRAC疲劳寿命的计算模型。结果表明:FCCP能够反映纤维含量和长径比对FRAC疲劳性能的综合影响;随着FCCP的增大,FRAC的疲劳寿命呈现先增大后减小的趋势;FRAC的疲劳寿命最长,FCCP为1.13时疲劳性能最佳;对AC-13聚酯FRAC (PFAC)的纤维含量、长径比和FCCP分别优化为0.35%、324和1.13。研究结果为FRAC的疲劳性能研究提供了新的思路。
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引用次数: 2
Experimental Analysis on Mechanical Performance of Recycled Concrete Made from Polypropylene Fiber and Artificial Sand 聚丙烯纤维与人工砂再生混凝土力学性能试验分析
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440204
Huan Luo, F. Ma, Qian-kun Yang
Received: 10 November 2019 Accepted: 17 January 2020 This paper aims to disclose the working performance and mechanical performance of recycled concrete made from polypropylene fiber and artificial sand (P-RCAS). Taking fiber content and concrete strength as variables, a total of 90 P-RCAS cubes and prisms were designed and prepared for axial loading tests. The working performance of the PRCAS was tested, the failure process and failure mode of the specimens were observed, and the compressive strengths of cubs and prisms were measured. Moreover, the authors probed deep into how fiber content affect the working performance and mechanical performance of the P-RCAS. The results show that adding polypropylene fiber into the artificial sand recycled concrete (RCAS) can produce concrete with good workability; the additional fibers help to enhance the compressive strength of RCAS specimens on all strength levels, but the enhancement was insignificantly for specimens on high strength levels. Finally, the test data were used to fit the calculation formulas for fiber content, water-cement ratio, and compressive strength, as well as the relationship between axial compressive strength and cube compressive strength. The research results provide reference for further research and engineering application of the RCAS.
本文旨在揭示聚丙烯纤维和人造砂(P-RCAS)再生混凝土的工作性能和力学性能。以纤维掺量和混凝土强度为变量,共设计制备了90个P-RCAS立方体和棱镜进行轴向加载试验。测试了PRCAS的工作性能,观察了试件的破坏过程和破坏模式,并测量了试件和柱体的抗压强度。此外,还深入探讨了纤维含量对P-RCAS工作性能和力学性能的影响。结果表明,在人工砂再生混凝土(RCAS)中掺入聚丙烯纤维可使混凝土具有良好的和易性;添加纤维对RCAS试样各强度水平的抗压强度均有提高作用,但对高强度水平的抗压强度提高不显著。最后利用试验数据拟合纤维含量、水灰比、抗压强度计算公式以及轴向抗压强度与立方抗压强度的关系。研究结果为RCAS的进一步研究和工程应用提供了参考。
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引用次数: 0
Physical, Mechanical and Thermal Behaviour of High Entropy Materials 高熵材料的物理、机械和热行为
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440208
Piyush Sharma, S. Dwivedi, V. Dwivedi
Received: 5 Decemebr 2019 Accepted: 19 February 2020 High-entropy alloys (HEAs) are alloys that are formed by mixing equal or relatively large proportions of (usually) five or more elements. Development of high entropy material is one of the biggest challenging areas in materials and design. However, high entropy materials exhibit very good mechanical properties. In the present investigation, an attempt was made to develop high entropy material by simple casting technique using Cr, Mn, Fe, Al and Ni with equal weight percent. Squeeze pressure was applied on developed Cr0.20Mn0.20Fe0.20Al0.20Ni0.20 high entropy alloy to eliminate porosity and improve the grain structure. Microstructure image of Cr0.20Mn0.20Fe0.20Al0.20Ni0.20 showed fair interfacial bonding between the alloys after squeeze pressure. Tensile strength, hardness was significantly improved of developed high entropy material. Physical and thermal behaviour such as corrosion loss and material sustainability were also observed to see the effect of different alloys interfacial reaction layer.
高熵合金(HEAs)是由(通常)五种或更多种元素的等量或相对较大比例混合而成的合金。高熵材料的开发是材料和设计领域最大的挑战之一。然而,高熵材料表现出非常好的力学性能。本研究尝试用等量含量的Cr、Mn、Fe、Al和Ni,通过简单铸造技术制备高熵材料。对制备好的Cr0.20Mn0.20Fe0.20Al0.20Ni0.20高熵合金施加挤压压力,消除气孔,改善晶粒组织。Cr0.20Mn0.20Fe0.20Al0.20Ni0.20的显微组织图像显示,挤压后合金间界面结合良好。研制的高熵材料的抗拉强度、硬度均有显著提高。此外,还观察了不同合金界面反应层对腐蚀损失和材料可持续性等物理和热行为的影响。
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引用次数: 0
Study of the Aging of a Concrete Reinforced by Alkali Resistant Glass Fiber in the Wet Environment 耐碱玻璃纤维增强混凝土在潮湿环境中的老化研究
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440202
Mohammed-Amin Boumehraz, M. Mellas, Kamel Goudjil, Farida Boucetta
1 Laboratory of Research in Civil Engineering (LRCE), University of Biskra, BP 145 RP, Biskra 07000, Algeria 2 Department of Civil Engineering, University of Biskra, BP 145 RP, Biskra 07000, Algeria 3 Laboratory of Civil Engineering and Environment (LCEE), University of Jijel, Jijel 18000, Algeria 4 Laboratory of Physics of Thin Films and Applications, University of Biskra, BP 145 RP, Biskra 07000, Algeria
1比斯克拉大学土木工程研究实验室(LRCE), BP 145 RP,阿尔及利亚比斯克拉07000 2比斯克拉大学土木工程系,BP 145 RP,阿尔及利亚比斯克拉07000 3吉耶尔大学土木工程与环境实验室(LCEE),阿尔及利亚吉耶尔18000 4比斯克拉大学薄膜与应用物理实验室,BP 145 RP,阿尔及利亚比斯克拉07000
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引用次数: 1
Improving of Manufacturing of Hot-Extruded Pipes from Ni-Based Alloys 镍基合金热挤压管材制造工艺的改进
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440201
Y. Kosmatskiy, D. Lysov, N. Fokin, V. Nikolenko
Received: 18 December 2019 Accepted: 21 February 2020 The paper shows the reasons for the growing demand for pipes made of materials with special properties, which include Ni-base alloy CrNi60WoTi. The article is dedicated to results of complex research of opportunity to improve outside surface quality of Ni-base alloy hot extruded pipe. The paper presents analysis of scientific and technical information to determinate the characteristic features of deformation of Ni-based alloys. In work presents the results of plastometric research of samples of metal from an alloy CrNi60WoTi, which made it possible to receive data of value of deformation resistance. According to the results of plastometric tests at the Gleeble 3800 thermo-mechanical process simulator using the module Hydrawedge, metal flow curves were constructed. Using the selected dependence in the work, an approximation of the experimental data is shown based on this information, in the article presents results of calculation technological parameters of pipe extrusion process. This information was used on the factory to product of pilot industrial batch of pipes with an improved quality of outside surface that meets the requirements of Technical conditions (TC) 14-3R-85 without turning the outer surface.
该论文揭示了对特殊性能材料(包括ni基合金CrNi60WoTi)制造的管道需求不断增长的原因。本文介绍了提高镍基合金热挤压管件外表面质量的契机的复杂研究成果。本文通过对科学技术资料的分析,确定了镍基合金的变形特征。本文介绍了对CrNi60WoTi合金金属样品的塑性测量研究结果,使获得变形抗力值的数据成为可能。根据在Gleeble 3800热机械过程模拟器上使用Hydrawedge模块进行的塑性测试结果,构建了金属流动曲线。利用工作中的选择依赖关系,对实验数据进行了近似,给出了管材挤压工艺参数的计算结果。该信息用于工厂生产中试工业批次的管道,其外表面质量得到改善,符合技术条件(TC) 14-3R-85的要求,无需转动外表面。
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引用次数: 0
Experimental Study of Precursor Concentration the Co3O4 Thin Films Used as Solar Absorbers Co3O4薄膜用作太阳吸收剂前驱体浓度的实验研究
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-05-08 DOI: 10.18280/acsm.440207
W. Daranfed, N. Guermat, K. Mirouh
Received: 11 December 2019 Accepted: 6 February 2020 The objective of this work is to develop Co3O4 films and to investigate the influence of different precursor concentration on the structural, morphological, optical and electrical properties of Co3O4 thin films, in order to improve the optoelectronic properties of these films. Finally, we have developed thin films of Co3O4 at different precursor concentrations (0.05 to 0.15 mol/l) under a substrate temperature set to 400°C and 4 minutes as deposition time. XRD analysis has shown that the deposited layers have a cubic spinel structure with a preferential orientation along the direction (311). The morphological studies have shown that the surface morphology of the films was almost homogeneous and dense. The presence of the peaks associated with the Co and O elements, which were present in the EDS analysis, confirmed the composition of the films. The optical characterization of our film has shown a low transmittance (from 16 to 0.9%) in the visible region and the IR region varies between 40 to 2% over the range of precursor concentration varied between 0.05 and 0.125 mol/l and a high absorbance of the order of 100% for the film deposit of 0.15 mol/l. The obtained gap values are ranged from 1.44 to 1.52 eV and 2.05 to 2 eV for lower and higher energy regions in the range of precursor concentration 0.05–0.125 mol/l. The film prepared at 0.15 mol/l, had a good p-type electrical semiconductor and good absorbance of sunlight.
本工作的目的是制备Co3O4薄膜,并研究不同前驱体浓度对Co3O4薄膜结构、形态、光学和电学性能的影响,以改善这些薄膜的光电性能。最后,我们在衬底温度为400℃,沉积时间为4分钟的条件下,制备了不同前驱体浓度(0.05 ~ 0.15 mol/l)的Co3O4薄膜。XRD分析表明,沉积层呈立方尖晶石结构,且沿311方向优先取向。形态学研究表明,膜的表面形貌几乎均匀且致密。与Co和O元素相关的峰的存在,在EDS分析中出现,证实了薄膜的组成。光学表征表明,前驱体浓度在0.05 ~ 0.125 mol/l范围内,薄膜在可见光区的透射率较低(16% ~ 0.9%),红外区的透射率在40% ~ 2%之间变化;膜沉积浓度为0.15 mol/l时,吸光度高达100%。前驱体浓度在0.05 ~ 0.125 mol/l范围内,高低能区间隙值分别为1.44 ~ 1.52 eV和2.05 ~ 2 eV。在0.15 mol/l的浓度下制备的薄膜具有良好的p型电半导体和良好的吸光性。
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引用次数: 4
Contribution to the Study of Plastic Mechanics Models of Solid-Solid Contacts 对固体-固体接触塑性力学模型研究的贡献
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-03-15 DOI: 10.18280/acsm.440105
Fatiha Bouhadjela, Bourassia Bensaad, R. Cheriet, M. Belharizi, S. Belhenini
Received: 20 September 2019 Accepted: 26 December 2019 The mechanical and thermal contact behaviour between two solids depends mainly on the contact geometry and the nature of these two solids. It is concluded that for rough surfaces in plastic contact the real contact is affected by the materials hardness, the surfaces roughness and the evolution of the mechanical contact deformation. The aim of the present study is to compare results obtained from experimental work on Vickers hardness of brass to those of the real contact pressure (RCP) obtained by numeric simulation. Hardness and RCP have been selected as physical quantities. For the numerical simulation, three three-dimensional element models are developed; firstly, we simulated Vickers assay using rigid indentor and a deformed plane surface of brass. In the second model we considered a brass indenter in contact with hard plane surface. The dimensions of the second model were changed to create the third model. The obtained results from the numeric models were in agreement with the experimental findings and confirmed the hypothesis of Abbott and Firstone. The three models of simulation may help to select the model that give the best results in short time.
两种固体之间的机械和热接触行为主要取决于这两种固体的接触几何形状和性质。结果表明,对于塑性接触中的粗糙表面,实际接触受材料硬度、表面粗糙度和机械接触变形演变的影响。本研究的目的是比较黄铜维氏硬度的实验结果与实际接触压力(RCP)的数值模拟结果。选择硬度和RCP作为物理量。为了进行数值模拟,建立了三个三维单元模型;首先,我们用刚性压头和变形的黄铜平面模拟维氏实验。在第二个模型中,我们考虑与硬平面接触的黄铜压头。更改第二个模型的维度以创建第三个模型。数值模型得到的结果与实验结果一致,证实了Abbott和Firstone的假设。这三种模拟模型有助于选择在短时间内给出最佳结果的模型。
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引用次数: 0
Characterization and Boronizing Kinetics of EN-GJL-250 Lamellar Gray Cast Iron EN-GJL-250层状灰铸铁的表征及渗硼动力学
IF 0.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2020-03-15 DOI: 10.18280/acsm.440103
Chaima Zouzou, M. Keddam, B. Bouarour, A. Piasecki, A. Miklaszewski, M. Kulka
Received: 18 August 2019 Accepted: 5 November 2019 The aim of the present study is to generate the boride coatings at the surface of the lamellar gray cast iron (EN-GJL-250). This material was hardened by pack-boriding in the powders mixture of 50% B4C, 49.5% Al2O3 and 0.5% AlF3 at 800, 900 and 1000°C for 4, 6 and 8 h. The produced borided layers were characterized by Scanning electron microscopy (SEM) and XRD analysis. The boriding kinetics of EN-GJL-250 lamellar gray cast iron was also investigated. Based on the experimental data, the value of activation energy for boron diffusion was calculated as 163.86 kJ mol-1 for the EN-GJL250 cast iron by using the integral diffusion model. The regression model based on the design of experiments (DOE) was also employed in order to predict the total boride layer thickness as a function of boriding parameters (the treatment time and the boriding temperature). The experimental values of total boride layer thickness were in agreement with the results from the regression model.
本研究的目的是在层状灰铸铁(EN-GJL-250)表面生成硼化物涂层。在50% B4C、49.5% Al2O3和0.5% AlF3的混合粉末中,分别在800、900和1000℃下进行4、6和8 h的包渗硬化。采用扫描电镜(SEM)和XRD分析对所制备的渗硼层进行表征。对EN-GJL-250片层灰铸铁的渗硼动力学进行了研究。根据实验数据,采用积分扩散模型计算出EN-GJL250铸铁的硼扩散活化能为163.86 kJ mol-1。采用基于实验设计的回归模型(DOE),预测了渗硼工艺参数(渗硼时间和渗硼温度)对渗硼层总厚度的影响。总硼化物层厚度的实验值与回归模型的结果吻合较好。
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引用次数: 5
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