Cu-based nanocatalysts have potential applications in the selective hydrogenation of biomass-derived platform molecules. Currently, a main challenge is the poor stability of Cu catalysts under harsh reaction conditions due to metallic Cu sintering and agglomeration. Herein, a series of CuxFey/Al2O3 nanocomposite catalysts was prepared via controlled solution combustion synthesis (SCS) owing to its minimal reaction time and energy requirements that reduce Cu agglomeration. Among them, the Cu5Fe3/Al2O3 catalyst exhibited the most favorable structure with the smallest grain size of 2.09 nm, highest dispersion of 63.6%, and an optimal Cu+/Cu0 ratio of 1.0 than the traditional Cu/Al2O3 counterpart. The synergy between Fe2O3 and Cu inhibited the thorough reduction of Cu2+ to Cu0 and consequently facilitated H2 dissociation and activation as well as the highly efficient activation of the ethyl levulinate’s (EL) carbonyl group. Unlike the traditional Cu/Al2O3 catalyst, for which activity rapidly decreased from 97% to 11% over 200 h, the Cu5Fe3/Al2O3 catalyst exhibited a high GVL yield of 85% and maintained excellent stability, attributable to the strong interaction between Cu nanoparticles and Al2O3 support as well as the confinement effect with barrier property of Fe doping. Therefore, the inexpensive, efficient, and stable Cu5Fe3/Al2O3 catalyst has potential applications in the selective hydrogenation of biomass-derived platform compounds.
Solution combustion synthesis was employed to prepare a Cu–Fe/Al2O3 nanocomposite catalyst, which exhibited excellent catalytic performance in the hydrogenation of biomass-derived ethyl levulinate to γ-valerolactone (GVL). This catalyst surpassed the performance of the traditional Cu/Al2O3 catalyst, particularly in terms of demonstrating a high GVL yield of 85% and maintaining stability for over 200 h. This excellent performance could be attributed to its high Cu dispersion, small grain size, and optimal Cu+/Cu0 ratio.
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