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The Impact of Abrasive Grit Size on Roughness of Sanded Beech Wood Surface 磨料粒度对砂磨山毛榉木材表面粗糙度的影响
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8636
Lukas Adamcik, R. Kminiak, Michal Dudiak, A. Banski
The study assessed the changing of Ra, Rp, Rv and Rz roughness parameters of the sanded beech surface (Fagus sylvatica L.) as a function of different grit sizes and different measurement direction. The milled samples were ground with a belt sander BS-75 E-set from Festool with belt grit P60, P100 and P150. The sanding belts were Rubin 2 from Festool. Roughness was evaluated using a Keyence VHX-7000 digital microscope. The evaluation length of the roughness measurement was 12.5 mm (λc = 2.5 mm and λs = 8 mm). The R-parameters were measured in accordance with the latest standards ISO 21920 (2022) in the direction parallel to the grain, and in the direction perpendicular to the grain (profile). The paper proves the theoretical assumptions about the reduction of R-parameter values. The measurements showed that the sanded surface was less rough in the direction perpendicular to the grain at P150 sanding belt grit and in the grain direction at P100 grit.
研究评估了砂制山毛榉(Fagus sylvatica L.)表面Ra、Rp、Rv和Rz粗糙度参数随不同粒度和不同测量方向的变化。研磨后的样品用Festool的带砂机BS-75 E-set研磨,带砂P60、P100和P150。砂带是Festool公司的Rubin 2。使用Keyence VHX-7000数码显微镜评估粗糙度。粗糙度测量的评价长度为12.5 mm (λc = 2.5 mm, λs = 8 mm)。r参数按照最新标准ISO 21920(2022)在平行于晶粒方向和垂直于晶粒方向(剖面)进行测量。本文证明了r参数值约简的理论假设。测量结果表明,P150砂带砂粒和P100砂带砂粒的磨砂表面在垂直于晶粒方向的粗糙程度较低。
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引用次数: 0
Long-term operation of pulse-jet filters for wood dust 木屑脉冲射流过滤器的长期运行
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8638
T. Rogoziński, C. Dembiński, Z. Potok, A. Očkajová, Martin Kucera, R. Kminiak
Long-term operation of pulse-jet filters for wood dust. The study specifies the value of flow resistance and separation efficiency of filter material during long-term use in pulse-jet filters for wood dust. The experiments were carried out for one type of material working in two different filtration installations in one furniture factory. The bags were obtained from the installations after working for 67, 133 and 272 days, respectively. All tests were performed on the pilot-scale test stand under identical filtration conditions. Studies have shown that long-term filter material use increases airflow resistance and improves filtration efficiency. The range of these changes depends on the operating conditions of the pulse-jet filters. The obtained results made it possible to determine the properties of the long-term use of filter materials in various filtration conditions.
木屑脉冲射流过滤器的长期运行。研究确定了木屑脉冲射流过滤器在长期使用过程中滤料的流动阻力值和分离效率。在同一家具厂的两种不同的过滤装置中对同一种材料进行了实验。这些袋子分别在工作67、133和272天后从这些装置中获得。所有试验均在相同过滤条件下的中试台上进行。研究表明,长期使用滤料会增加气流阻力,提高过滤效率。这些变化的范围取决于脉冲射流滤波器的工作条件。所得结果可以测定滤料在各种过滤条件下的长期使用性能。
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引用次数: 0
The efficiency of the formatting and milling module of the technological line for door frames production 门框生产工艺线成形铣削模块的效率
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8640
Zdzisław Kwidziński, M. Drewczyński, Tomasz Gołąbek, Rafał Myszka, Adam Wilczyński, Krzysztof Gębczyk, Piotr Filipczuk, Barbara Prałat, T. Rogoziński
By introducing a new technological line for formatting and milling mass-customized door frames for wooden doors, PORTA KMI Poland with an industrial plant located in Ełk, Poland, conducted appropriate performance tests of the line to determine the production capacity during technological acceptance in order to check whether the assumed capacity was met before its technical acceptance takes place. The work describes how the processing time changes for frames with changed beam lengths from the reference length of 2028 mm to 2600 mm and for frames whose width has been increased from 127 and 147 mm to 500 mm. On this basis, an average time of 25.53 s was calculated for door frames with beams 2600 mm long and 28.1 s for door frames with a width of 500 mm. Efficiency was also calculated, which is 2.35 for frames with a changed beam length of 2.14.
波兰PORTA KMI公司与位于波兰Ełk的一家工业工厂,通过引进一条新的木门门框格式化和铣磨大规模定制的技术生产线,对该生产线进行了适当的性能测试,以确定技术验收期间的生产能力,以便检查在进行技术验收之前是否满足假定的产能。该工作描述了光束长度从参考长度2028毫米变化到2600毫米以及宽度从127和147毫米增加到500毫米的帧的处理时间变化。在此基础上,计算出长2600mm门框的平均时间为25.53 s,宽500mm门框的平均时间为28.1 s。同时计算了效率,当梁长为2.14时,效率为2.35。
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引用次数: 0
Selected flexural and hygroscopic properties of waste wood dust - polylactic acid biocomposite for 3D printing. 选择用于3D打印的废木屑-聚乳酸生物复合材料的弯曲和吸湿性能。
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8562
Wojciech Jasiński, K. Szymanowski
Chosen flexural and hygroscopic properties of waste wood dust - polylactic acid biocomposite for 3D printing. The study shows chosen flexural and hygroscopic properties of PLA-waste wood dust biocomposite intended for use in 3D printing. Materials were mixed in 3 variants, differentiated by weight content of waste wood dust – 0%, 10%, 20% and 30% and extruded in a two-stage process using an extruder of original design. Variant without waste wood dusts was prepared as well. That filaments were then used to create samples using a 3D printer. For the printed samples chosen properties were tested i.e. MOE, MOR, water absorption and thickness swelling.It was found that waste wood dust does not significantly affect MOR and MOE. It was shown that it’s content negatively impacts the water absorption and thickness swelling. It was demonstrated that the tested material can successfully be used in 3D printing.
选择弯曲和吸湿性能的废木屑-聚乳酸生物复合材料用于3D打印。该研究显示了用于3D打印的pla -废木粉尘生物复合材料的弯曲和吸湿性能。根据废木粉的重量含量分别为0%、10%、20%和30%,将材料混合成3种变体,并使用原始设计的挤出机进行两阶段挤出。并制备了不含废木屑的异型。然后,这些细丝被用来用3D打印机制作样品。对打印样品进行了MOE、MOR、吸水率和厚度膨胀等性能测试。发现废木屑对MOR和MOE的影响不显著。结果表明,它的含量对吸水率和厚度膨胀率有负向影响。实验结果表明,该材料可成功用于3D打印。
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引用次数: 0
The effect of operational parameters on the size of chips in the finishing wood-based materials by milling 木基材料铣削精加工过程中操作参数对切屑尺寸的影响
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8641
Martin Júda, R. Kminiak, Marta Pędzik, T. Rogoziński
The effect of operational parameters on the creation of chip particles in the CNC finishing processingof wood-based materials. The object of this study was a comparison of created chips from the process of milling two wood-based materials: medium-density fiberboard, and particleboard, using a modern CNC 5-axis milling center. The materials in the form of blocks were milled at constant revolutions of the cutting tool (18,000 rev/min), with changeable variables of feed rates (8, 10, and 12 m/min), and width of cut (1, 2, and 3 mm). The size of created chips was measured by gravimetric weighing from sieving analysis of the retained volume of chips on sieves with pre-defined mesh sizes. The main emphasis was aimed at studying particles of chipsobtained in the finishing process of the milling below <0.125mm. However, the others are mentioned and discussed. Gravimetric differences of the retained volume of chip mass show that created MDF chips are mostly in the size range of <0.250 to 0.125 mm, and particleboard in the size range of <0.500 to 0.250 mm. Distribution of average values in dependence on different conditions shows a decreasing effect with increasing feed rate on the amount of very small chip particles in the volume of both materials. Increasing the feed rate can decrease the amount of very particles in the range below <0.125 mm in the volume of chip mass.
木基材料CNC精加工过程中操作参数对切屑颗粒产生的影响。本研究的目的是比较两种木质材料:中密度纤维板和刨花板的加工过程中产生的切屑,使用现代数控五轴铣削中心。以块形式的材料在刀具的恒定转速(18,000转/分钟)下铣削,可改变进给量(8,10和12米/分钟)和切割宽度(1,2,3毫米)。通过对预先定义的筛孔尺寸的筛子上的芯片保留体积进行筛分分析,通过重量称重来测量生成的芯片的大小。重点研究<0.125mm以下铣削精加工过程中获得的切屑颗粒。然而,其他的被提及和讨论。芯片质量保留体积的重量差异表明,生成的MDF芯片的尺寸范围大多在<0.250 ~ 0.125 mm之间,刨花板的尺寸范围在<0.500 ~ 0.250 mm之间。随进料速率的增加,两种材料体积中极小碎屑颗粒的数量随进料速率的增加而减小。提高进给速度可以减少<0.125 mm范围内颗粒在切屑质量体积中的数量。
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引用次数: 0
Characteristic of particles created by preparatory operationsof the particleboard production process 刨花板生产过程中预备工序产生的颗粒的特性
Pub Date : 2023-03-29 DOI: 10.5604/01.3001.0053.8642
Marta Pędzik, Iswanto Apri Heri, M. A. R. Lubis, Widya Fatrisari, Karol Tomaczak, T. Rogoziński
Characteristic of particles created by preparatory operations of the particleboard production process.The production of wood-based panels, taking into account material innovations, involves the need to adjust the operation of technological devices to the properties of basic and auxiliary materials. In this study, it was decided to check the particle sizes after sorting raw materials representing 3 groups: forest biomass – pine branches, agricultural biomass - oilseed plant straw, and post-production material. Fractions were taken from the 2.00 mm mesh sieve of a sorter for the core layer of the particleboard and the fractional composition was determined by sieve analysis. The average linear particle dimensions and bulk density of each lignocellulosic raw material were also determined. Due to the varying proportions, it is necessary to adapt the parameters of the technological operations to the specifics of the raw material being processed or to introduce guidelines for the selection of particle sizes guided by their actual average size. Studies have shown differences between the individual materials. This is particularly important, as proper preparation of the raw material translates into the quality of the boards produced from them and the efficiency of the entire process.
由刨花板生产过程的准备操作产生的颗粒的特性。考虑到材料的革新,在生产人造板时,需要根据基本材料和辅助材料的特性调整技术设备的操作。本研究决定对森林生物质-松枝、农业生物质-油籽植物秸秆和后期生产材料3组原料进行分选后的粒度检测。从刨花板芯层分选机的2.00 mm筛网中提取馏分,通过筛分分析确定馏分组成。测定了每种木质纤维素原料的平均线性颗粒尺寸和堆积密度。由于不同的比例,有必要调整技术操作的参数,以适应被加工原料的具体情况,或引入以实际平均粒度为指导的粒度选择指南。研究表明,不同材料之间存在差异。这是特别重要的,因为适当的原材料准备转化为由它们生产的板的质量和整个过程的效率。
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引用次数: 0
Influence of modification of aged spruce wood by in situ polymerization with ethyl methacrylate and methyl acrylate and paraloid B72 on color and water absorption 甲基丙烯酸乙酯、丙烯酸甲酯和副碱B72原位聚合改性陈年云杉木材对颜色和吸水率的影响
Pub Date : 2022-12-28 DOI: 10.5604/01.3001.0016.2315
Beata Siedlecka, M. Marchwicka
Influence of modification of aged spruce wood by in situ polymerization with ethyl methacrylate and methyl acrylate and paraloid B72 on color and water absorption. Wood is hydrophilic in nature, which creates problems such as dimensional instability and susceptibility to biological degradation. By using chemical modification, wood can be refined into new products with improved properties. Such a combination of wood and polymer is called a wood-polymer composite (WPC). The presented work compares the modification of aged wood by two methods. In situ polymerization with ethyl methacrylate and methyl acrylate with modification with Paraloid B72 solution. The determinants of the modifications carried out are percentage weight gain (WPG), color change and water absorption. Unmodified wood aged and unaged were the control samples. Also unaged and modified wood samples were prepared to compare results. The greatest change in color intensity and total color difference after the aging process was recorded for samples modified with Paraloid B72, and after UV light treatment - modified by the in situ polymerization. The in situ-modified samples had the lowest water absorption among aged samples, and Paraloid B72-modified samples had the lowest water absorption among unaged samples. The highest WPG was obtained from the aged samples modified by the in situ polymerization.
甲基丙烯酸乙酯、丙烯酸甲酯和副碱B72原位聚合改性陈年云杉木材对颜色和吸水率的影响木材本质上是亲水的,这就产生了诸如尺寸不稳定和易受生物降解等问题。通过化学改性,木材可以提炼成性能更好的新产品。这种木材和聚合物的结合被称为木-聚合物复合材料(WPC)。本文比较了两种方法对老化木材的改性。甲基丙烯酸乙酯和丙烯酸甲酯经副络合物B72溶液改性进行原位聚合。进行改性的决定因素是增重率(WPG)、颜色变化和吸水率。未改性和未陈化的木材作为对照样品。还制备了未老化和改性的木材样品来比较结果。用副碱B72改性和紫外光处理-原位聚合改性后的样品在老化过程中颜色强度和总色差的变化最大。原位改性样品的吸水率在老化样品中最低,副alooid b72改性样品的吸水率在未老化样品中最低。经原位聚合改性的老化样品WPG最高。
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引用次数: 0
Selected features of medium density fiberboards produced with the use of plant binder 采用植物粘合剂生产的中密度纤维板的精选特点
Pub Date : 2022-12-28 DOI: 10.5604/01.3001.0016.2168
Patrycja Rosa, G. Kowaluk
Selected features of medium density fiberboards produced with the use of plant binder. The aim of the research was to determine the possibility of producing dry-formed fibreboards with the use of various proportions of plant glue as a binding agent. The scope of work included the production of boards in laboratory conditions with 0%, 10%, 12%, 14%, and 20% mass fractions of plant glue and subjecting them to selected physical and mechanical tests. The results show, that the properties of the produced panels are strongly connected to the content of the plant binder (resination), and, by the proper tuning of resination, it is possible to produce dry-formed fibreboards (MDF type) with the use of plant glue that meets the requirements of proper standards.
采用植物粘合剂生产的中密度纤维板的精选特点。研究的目的是确定使用不同比例的植物胶作为粘合剂生产干成型纤维板的可能性。工作范围包括在实验室条件下用0%、10%、12%、14%和20%质量分数的植物胶生产板材,并对其进行选定的物理和机械测试。结果表明,所生产板的性能与植物粘合剂(树脂)的含量密切相关,通过适当调整树脂,可以使用符合标准要求的植物胶生产干成型纤维板(MDF型)。
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引用次数: 2
The PLA content influence selected properties of wood-based composites PLA含量对木基复合材料的性能影响较大
Pub Date : 2022-12-28 DOI: 10.5604/01.3001.0016.2316
Barbara Suchorab, Kamil Roman
The PLA content influence selected properties of wood-based composites. The aim of the research was to find how the lower (25%) and higher (50%) PLA content affects the selected properties of the obtained WPC samples. The result of the strength tests (compressive strength) shows, that the increasing content of PLA, increases the compressive strength value. The ash content value determining mineral saturation, decreasing with increasing PLA content but there is no significant difference. The moisture content was carried for wood sampleby drying the material and was figured by differences in the material weight mass. Raw material samples was compacted inside the chamber to form the composites by using high temperature (230°C) and strength not higher than 600 N. Optical analyzed was performed for analyzing the structure of the prepared sample, and comparing that structure before and after strength test. It can be concluded, that increasing thermoplastic content in biocomposites causes better strength, and it has not significant bad impact on the environment.
PLA含量对木基复合材料的性能影响较大。研究的目的是找出较低(25%)和较高(50%)PLA含量如何影响所获得的木塑样品的选定性能。强度试验(抗压强度)结果表明,随着PLA含量的增加,抗压强度值增大。决定矿物饱和度的灰分值随PLA含量的增加而降低,但差异不显著。木材样品的含水率是通过干燥材料来测定的,并用材料重量和质量的差异来表示。将原料样品在实验室内高温(230℃)压实,强度不高于600 n,制成复合材料。进行光学分析,分析制备样品的结构,对比强度测试前后的结构。综上所述,增加生物复合材料中热塑性塑料的含量可以提高生物复合材料的强度,并且对环境没有明显的不良影响。
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引用次数: 4
Investigating cotton dyeing using exotic wood waste sawdust 研究外来木材废木屑对棉花染色的影响
Pub Date : 2022-12-28 DOI: 10.5604/01.3001.0016.1927
Robert Brański, A. Radomski
Investigating cotton dyeing using exotic wood sawdust. The study investigated the possibility of using extracts from various species of exotic wood, obtained from waste sawdust, for dyeing cotton fabrics. Material from Obeche, Iroko, Merbau, Apple tree, American walnut, Tulip tree, Cumaru and Rosewood were used for the tests. Solutions of oxalic acid, tin chloride, aluminum sulfate and ferric chloride were used as mordants, along with no-mordant tests. The color was determined in the CIE L*a*b* coordinate system. Color fastness was tested using n-hexane for dry cleaning and acidic, alkaline and hydrogen peroxide bleach solutions. The results showed a strong dependence on the type of wood, the mortar used and the washing agent and covered a wide spectrum of color intensity and fastness. The best results were obtained for Rosewood, Merbau and Apple trees, while Tulip tree and American walnut turned out to be practically useless. Among the mordants used, the most intense colors were produced by metal salts, including ferric chloride, which strongly darkened fabrics. Dry cleaning proved to be the mildest of those tested, with the least effect on color fading.
研究外来木屑对棉花染色的影响。本研究探讨了利用从废木屑中提取的各种外来木材提取物对棉织物染色的可能性。试验材料取自奥贝切、伊罗科、梅尔巴乌、苹果树、美洲核桃、郁金香树、Cumaru和红木。采用草酸、氯化锡、硫酸铝和氯化铁溶液作为媒染剂,并进行了无媒染剂试验。颜色是在CIE L*a*b*坐标系中确定的。用正己烷干洗和酸性、碱性和过氧化氢漂白剂测试色牢度。结果表明,木材的类型,所用的砂浆和清洗剂有很强的依赖性,并且覆盖了广泛的色强和牢度。红木树、梅尔堡树和苹果树的效果最好,而郁金香树和美洲胡桃树的效果几乎是无用的。在使用的媒染剂中,最强烈的颜色是由金属盐产生的,包括氯化铁,它会使织物变暗。干洗被证明是所有测试中最温和的,对褪色的影响最小。
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引用次数: 0
期刊
Annals of WULS, Forestry and Wood Technology
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